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Yamaha R6S Owner's Manual

Summary of R6S

  • Page 1

    4p6-28199-12 yzfr6sx(c) owner’s manual lit-11626-21-32.

  • Page 2

    Eau10041 u4p612e0.Book page 1 friday, may 11, 2007 3:58 pm.

  • Page 3: Introduction

    Introduction eau10080 congratulations on your purchase of the yamaha yzfr6sx(c). This model is the result of yamaha’s vast experience in the production of fine sporting, touring, and pacesetting racing machines. It represents the high degree of craftsmanship and reliability that have made yamaha a l...

  • Page 4: Important Manual Information

    Important manual information eau10131 particularly important information is distinguished in this manual by the following notations: note: ● this manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold. ● yamaha continuall...

  • Page 5: Important Manual Information

    Important manual information and until you have been trained in safe and proper riding techniques. Regular inspections and careful maintenance, along with good riding skills, will ensure that you safely enjoy the capabilities and the reliability of this motorcycle. *product and specifications are su...

  • Page 6: Important Manual Information

    Important manual information eau10192 yzfr6sx(c) owner’s manual ©2007 by yamaha motor corporation, u.S.A. 1st edition, april 2007 all rights reserved. Any reprinting or unauthorized use without the written permission of yamaha motor corporation, u.S.A. Is expressly prohibited. Printed in japan. P/n ...

  • Page 7: Table of Contents

    Table of contents safety information ..................1-1 location of important labels ...........1-5 description ..................................2-1 left view ..........................................2-1 right view ........................................2-2 controls and instruments ..............

  • Page 8: Table Of Contents

    Table of contents replacing a headlight bulb ...........6-37 tail/brake light ..............................6-38 replacing a turn signal light bulb ...........................................6-39 replacing the license plate light bulb ...........................................6-39 supporting the mo...

  • Page 9: Safety Information

    1-1 1 safety information eau10281 motorcycles are single track vehicles. Their safe use and operation are dependent upon the use of proper riding techniques as well as the ex- pertise of the operator. Ev- ery operator should know the following requirements before riding this motor- cycle. He or she ...

  • Page 10: Safety Information

    Safety information 1-2 1 due to excessive speed or un- dercornering (insufficient lean an- gle for the speed). • always obey the speed limit and never travel faster than warrant- ed by road and traffic conditions. • always signal before turning or changing lanes. Make sure that other motorists can s...

  • Page 11: Safety Information

    Safety information 1-3 1 loading the total weight of the operator, pas- senger, accessories and cargo must not exceed the maximum load limit. When loading within this weight limit, keep the following in mind: ● cargo and accessory weight should be kept as low and close to the motorcycle as possible....

  • Page 12: Safety Information

    Safety information 1-4 1 tor and may limit control ability, therefore, such accessories are not recommended. ● use caution when adding electri- cal accessories. If electrical acces- sories exceed the capacity of the motorcycle’s electrical system, an electric failure could result, which could cause ...

  • Page 13: Safety Information

    Safety information 1-5 1 eau10381 location of important labels please read the following important labels carefully before operating this vehicle. U4p612e0.Book page 5 friday, may 11, 2007 3:58 pm.

  • Page 14: Safety Information

    Safety information 1-6 1 5 6 7 1 2 3 4 premium unleaded gasoline only 91 min. Pump octane (r+m) 2 5pw-2415e-11 caution cleaning with alkaline or acid cleaner, gasoline or solvent will damage windshield. Use neutral detergent. 5jw-00 warning improper loading can cause loss of control. Read owner’s ma...

  • Page 15: Safety Information

    Safety information 1-7 1 california only 9 california only 10 california only 8 u4p612e0.Book page 7 friday, may 11, 2007 3:58 pm.

  • Page 16: Description

    Description 2-1 2 eau10410 left view 1. Front fork rebound damping force adjusting screw (page 3-16) 2. Front fork spring preload adjusting bolt (page 3-16) 3. Fuse box (page 6-36) 4. Coolant reservoir (page 6-14) 5. Shock absorber assembly spring preload adjusting ring (page 3-17) 6. Shock absorber...

  • Page 17: Description

    Description 2-2 2 eau10420 right view 1. Luggage strap holder (page 3-19) 2. Helmet holder (page 3-15) 3. Main fuse (page 6-36) 4. Battery (page 6-35) 5. Air filter element (page 6-18) 6. Front brake fluid reservoir (page 6-27) 7. Radiator cap (page 6-14) 8. Coolant drain bolt (page 6-15) 9. Engine ...

  • Page 18: Description

    Description 2-3 2 eau10430 controls and instruments 1. Clutch lever (page 3-10) 2. Left handlebar switches (page 3-9) 3. Multi-function display (page 3-6) 4. Main switch/steering lock (page 3-1) 5. Tachometer (page 3-5) 6. Right handlebar switches (page 3-9) 7. Throttle grip (page 6-21) 8. Brake lev...

  • Page 19

    Instrument and control functions 3-1 3 eau10460 main switch/steering lock the main switch/steering lock controls the ignition and lighting systems, and is used to lock the steering. The various positions are described below. Eau26900 on all electrical circuits are supplied with power, and the meter ...

  • Page 20

    Instrument and control functions 3-2 3 eau11003 indicator and warning lights eau11030 turn signal indicator lights “ ” and “ ” the corresponding indicator light flash- es when the turn signal switch is pushed to the left or right. Eau11060 neutral indicator light “ ” this indicator light comes on wh...

  • Page 21

    Instrument and control functions 3-3 3 eau11361 fuel level warning light “ ” this warning light comes on when the fuel level drops below approximately 3.5 l (0.92 us gal) (0.77 imp.Gal). When this occurs, refuel as soon as possible. The electrical circuit of the warning light can be checked by turni...

  • Page 22

    Instrument and control functions 3-4 3 coolant temperature display conditions what to do under 39 °c (under 103 °f) message “lo” is displayed. Ok. Go ahead with riding. 40–116 °c (104–241 °f) temperature is displayed. Ok. Go ahead with riding. 117–139 °c (242–283 °f) temperature display flashes. War...

  • Page 23

    Instrument and control functions 3-5 3 eau11530 engine trouble warning light “ ” this warning light comes on or flashes when an electrical circuit monitoring the engine is defective. When this occurs, have a yamaha dealer check the self- diagnosis system. (see page 3-6 for an explanation of the self...

  • Page 24

    Instrument and control functions 3-6 3 eau26921 multi-function display the multi-function display is equipped with the following: ● a speedometer (which shows the riding speed) ● an odometer (which shows the to- tal distance traveled) ● two tripmeters (which show the distance traveled since they wer...

  • Page 25

    Instrument and control functions 3-7 3 3. Push the “select” button, and the minute digits will start flashing. 4. Push the “reset” button to set the minutes. 5. Push the “select” button and then release it to start the clock. Self-diagnosis devices this model is equipped with a self-diag- nosis devi...

  • Page 26

    Instrument and control functions 3-8 3 cedure, only the settings made be- fore the “select” button was last pushed will be applied. ● in this mode, the multi-function dis- play shows the current setting for each function (except the shift tim- ing indicator light activity function). To adjust the di...

  • Page 27

    Instrument and control functions 3-9 3 the indicator light can be set in in- crements of 500 r/min. From 12000 r/min to 16000 r/min, the in- dicator light can be set in incre- ments of 200 r/min. ● be sure to set the deactivation function to a higher engine speed than for the activation function, ot...

  • Page 28

    Instrument and control functions 3-10 3 eau12400 dimmer switch “ / ” set this switch to “ ” for the high beam and to “ ” for the low beam. Eau12460 turn signal switch “ / ” to signal a right-hand turn, push this switch to “ ”. To signal a left-hand turn, push this switch to “ ”. When re- leased, the...

  • Page 29

    Instrument and control functions 3-11 3 eau12870 shift pedal the shift pedal is located on the left side of the engine and is used in com- bination with the clutch lever when shifting the gears of the 6-speed con- stant-mesh transmission equipped on this motorcycle. Eau12930 brake lever the brake le...

  • Page 30

    Instrument and control functions 3-12 3 eau13072 fuel tank cap to open the fuel tank cap open the fuel tank cap lock cover, in- sert the key into the lock, and then turn it 1/4 turn clockwise. The lock will be re- leased and the fuel tank cap can be opened. To close the fuel tank cap 1. Push the fue...

  • Page 31

    Instrument and control functions 3-13 3 caution: eca10070 immediately wipe off spilled fuel with a clean, dry, soft cloth, since fuel may deteriorate painted surfac- es or plastic parts. Eau13380 caution: eca11400 use only unleaded gasoline. The use of leaded gasoline will cause severe damage to int...

  • Page 32

    Instrument and control functions 3-14 3 eau14091 seats rider seat to remove the rider seat pull back the rear of the rider seat as shown, remove the bolts, and then pull the seat off. To install the rider seat insert the projection on the front of the rider seat into the seat holder as shown, place ...

  • Page 33

    Instrument and control functions 3-15 3 eau14380 helmet holders the helmet holders are located on the bottom of the passenger seat. To secure a helmet to a helmet hold- er 1. Remove the passenger seat. (see page 3-14.) 2. Attach the helmet to a helmet hold- er, and then securely install the passenge...

  • Page 34

    Instrument and control functions 3-16 3 eau14761 adjusting the front fork this front fork is equipped with spring preload adjusting bolts, rebound damp- ing force adjusting screws and com- pression damping force adjusting screws. Warning ewa10180 always adjust both fork legs equal- ly, otherwise poo...

  • Page 35

    Instrument and control functions 3-17 3 compression damping force to increase the compression damping force and thereby harden the compres- sion damping, turn the adjusting screw on each fork leg in direction (a). To de- crease the compression damping force and thereby soften the compression damping...

  • Page 36

    Instrument and control functions 3-18 3 to increase the spring preload and thereby harden the suspension, turn the adjusting ring in direction (a). To de- crease the spring preload and thereby soften the suspension, turn the adjust- ing ring in direction (b). Rebound damping force to increase the re...

  • Page 37

    Instrument and control functions 3-19 3 warning ewa10220 this shock absorber contains highly pressurized nitrogen gas. For prop- er handling, read and understand the following information before handling the shock absorber. The manufacturer cannot be held re- sponsible for property damage or persona...

  • Page 38

    Instrument and control functions 3-20 3 below and have a yamaha dealer re- pair it if it does not function proper- ly. Eau15312 ignition circuit cut-off system the ignition circuit cut-off system (com- prising the sidestand switch, clutch switch and neutral switch) has the fol- lowing functions. ● i...

  • Page 39

    Instrument and control functions 3-21 3 with the engine turned off: 1. Move the sidestand down. 2. Make sure that the engine stop switch is turned on. 3. Turn the key on. 4. Shift the transmission into the neutral position. 5. Push the start switch. Does the engine start? With the engine still runni...

  • Page 40: Pre-Operation Checks

    Pre-operation checks 4-1 4 eau15593 the condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss of tire air p...

  • Page 41: Pre-Operation Checks

    Pre-operation checks 4-2 4 eau15605 pre-operation check list item checks page fuel • check fuel level in fuel tank. • refuel if necessary. • check fuel line for leakage. 3-12 engine oil • check oil level in engine. • if necessary, add recommended oil to specified level. • check vehicle for oil leaka...

  • Page 42: Pre-Operation Checks

    Pre-operation checks 4-3 4 throttle grip • make sure that operation is smooth. • check cable free play. • if necessary, have yamaha dealer adjust cable free play and lubricate cable and grip housing. 6-21, 6-31 control cables • make sure that operation is smooth. • lubricate if necessary. 6-30 drive...

  • Page 43

    Operation and important riding points 5-1 5 eau15950 warning ewa10270 ● become thoroughly familiar with all operating controls and their functions before riding. Consult a yamaha dealer re- garding any control or function that you do not thoroughly un- derstand. ● never start the engine or oper- ate...

  • Page 44

    Operation and important riding points 5-2 5 caution: eca11130 for maximum engine life, always warm the engine up before starting off. Never accelerate hard when the engine is cold! Note: the engine is warm when it quickly re- sponds to the throttle. Eau16671 shifting shifting gears lets you control ...

  • Page 45

    Operation and important riding points 5-3 5 4. At the recommended shift points shown in the following table, close the throttle, and at the same time, quickly pull the clutch lever in. 5. Shift the transmission into second gear. (make sure not to shift the transmission into the neutral posi- tion.) ...

  • Page 46

    Operation and important riding points 5-4 5 caution: eca10301 after 1000 km (600 mi) of operation, the engine oil must be changed and the oil filter cartridge or element re- placed. 1600 km (1000 mi) and beyond the vehicle can now be operated nor- mally. Caution: eca10310 ● keep the engine speed out...

  • Page 47

    Periodic maintenance and minor repair 6-1 6 eau17231 safety is an obligation of the owner. Pe- riodic inspection, adjustment and lubri- cation will keep your vehicle in the safest and most efficient condition pos- sible. The most important points of motorcycle inspection, adjustment, and lubrication...

  • Page 48

    Periodic maintenance and minor repair 6-2 6 warning ewa10340 modifications not approved by yamaha may cause loss of perfor- mance, excessive emissions, and render the vehicle unsafe for use. Consult a yamaha dealer before at- tempting any changes. U4p612e0.Book page 2 friday, may 11, 2007 3:58 pm.

  • Page 49

    Periodic maintenance and minor repair 6-3 6 eau17600 periodic maintenance chart for the emission control system * since these items require special tools, data and technical skills, have a yamaha dealer perform the service. No. Item routine initial odometer readings 600 mi (1000 km) or 1 month 4000 ...

  • Page 50

    Periodic maintenance and minor repair 6-4 6 eau32185 general maintenance and lubrication chart no. Item routine initial odometer readings 600 mi (1000 km) or 1 month 4000 mi (7000 km) or 6 months 8000 mi (13000 km) or 12 months 12000 mi (19000 km) or 18 months 16000 mi (25000 km) or 24 months 20000 ...

  • Page 51

    Periodic maintenance and minor repair 6-5 6 9 * swingarm pivot bearings • check bearing assemblies for looseness. • moderately repack with lithium- soap-based grease. √ repack. 10 drive chain • check chain slack, alignment and condition. • adjust and lubricate chain with a special o-ring chain lubri...

  • Page 52

    Periodic maintenance and minor repair 6-6 6 17 sidestand pivot • check operation. • apply lithium-soap-based grease (all-purpose grease) lightly. √ √ √ √ √ 18 * sidestand switch • check operation and replace if necessary. √ √ √ √ √ √ 19 * front fork • check operation and for oil leak- age. • replace...

  • Page 53

    Periodic maintenance and minor repair 6-7 6 * since these items require special tools, data and technical skills, have a yamaha dealer perform the service. Note: from 24000 mi (37000 km) or 36 months, repeat the maintenance intervals starting from 8000 mi (13000 km) or 12 months. Eau17630 note: ● th...

  • Page 54

    Periodic maintenance and minor repair 6-8 6 eau18712 removing and installing cowl- ings and panels the cowlings and panels shown need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time a cowling or panel needs to be re- moved and installe...

  • Page 55

    Periodic maintenance and minor repair 6-9 6 to install the cowling 1. Fit the slots and projections at the rear bottom of each cowling to- gether, and then slide the cowling into place. 2. Place the cowling in the original position, and then install the bolts and quick fasteners. Note: make sure tha...

  • Page 56

    Periodic maintenance and minor repair 6-10 6 to install the panel 1. Fit the projections on the panel into the slots and slide it backward. 2. Install the bolts. Eau19652 checking the spark plugs the spark plugs are important engine components, which should be checked periodically, preferably by a y...

  • Page 57

    Periodic maintenance and minor repair 6-11 6 note: if a torque wrench is not available when installing a spark plug, a good estimate of the correct torque is 1/4–1/2 turn past finger tight. However, the spark plug should be tightened to the speci- fied torque as soon as possible. Caution: eca10840 d...

  • Page 58

    Periodic maintenance and minor repair 6-12 6 4. Remove the engine oil dipstick and wipe it clean, insert it back into the hole (without screwing it in), and then remove it again to check the oil level. Note: the engine oil should be between the minimum and maximum level marks. 5. If the engine oil i...

  • Page 59

    Periodic maintenance and minor repair 6-13 6 6. Remove the oil filter cartridge with an oil filter wrench. Note: an oil filter wrench is available at a yamaha dealer. 7. Apply a thin coat of engine oil to the o-ring of the new oil filter car- tridge. Note: make sure that the o-ring is properly seate...

  • Page 60

    Periodic maintenance and minor repair 6-14 6 11. Add the specified amount of the recommended engine oil, and then install and tighten the oil filler cap. Note: be sure to wipe off spilled oil on any parts after the engine and exhaust sys- tem have cooled down. Caution: eca11620 ● in order to prevent...

  • Page 61

    Periodic maintenance and minor repair 6-15 6 3. If the coolant is at or below the minimum level mark, remove the coolant reservoir cover by remov- ing the bolts, remove the reservoir cap, and then add coolant to the maximum level mark. Caution: eca10471 ● if coolant is not available, use distilled w...

  • Page 62

    Periodic maintenance and minor repair 6-16 6 2. Remove panel a, and cowlings a and b. (see page 6-8.) 3. Place a container under the engine to collect the used coolant. 4. Loosen the clamp screw, and then disconnect the air intake duct. 5. Remove the radiator cap. Warning ewa10380 never attempt to r...

  • Page 63

    Periodic maintenance and minor repair 6-17 6 10. Remove the coolant reservoir by removing the bolts. 11. Remove the coolant reservoir cap, and then turn the coolant reservoir upside down to empty it. 12. After the coolant is completely drained, thoroughly flush the cool- ing system with clean tap wa...

  • Page 64

    Periodic maintenance and minor repair 6-18 6 caution: eca10471 ● if coolant is not available, use distilled water or soft tap water instead. Do not use hard water or salt water since it is harmful to the engine. ● if water has been used instead of coolant, replace it with cool- ant as soon as possib...

  • Page 65

    Periodic maintenance and minor repair 6-19 6 warning ewa10410 ● make sure that the fuel tank is well supported. ● do not tilt or pull the fuel tank too much, otherwise the fuel hoses may come loose, which could cause fuel leakage. 4. Remove the air filter case cover by removing the screws. 5. Pull t...

  • Page 66

    Periodic maintenance and minor repair 6-20 6 ● be sure to place the fuel tank breather hose and the fuel tank overflow hose in the original po- sition. 10. Install the rider seat. Eau21210 air intake duct check that the screen of the intake duct is not blocked. Clean the screen if nec- essary. Eau21...

  • Page 67

    Periodic maintenance and minor repair 6-21 6 eau21382 checking the throttle cable free play the throttle cable free play should mea- sure 6.0–8.0 mm (0.24–0.31 in) at the throttle grip. Periodically check the throttle cable free play and, if neces- sary, have a yamaha dealer adjust it. Eau21401 valv...

  • Page 68

    Periodic maintenance and minor repair 6-22 6 warning ewa10510 proper loading of your vehicle is im- portant for several characteristics of your vehicle, such as handling, braking, performance and safety. Do not carry loosely packed items that can shift. Securely pack your heavi- est items close to t...

  • Page 69

    Periodic maintenance and minor repair 6-23 6 warning ewa10580 ● it is dangerous to ride with a worn-out tire. When a tire tread begins to show crosswise lines, have a yamaha dealer replace the tire immediately. ● the replacement of all wheel- and brake-related parts, includ- ing the tires, should be...

  • Page 70

    Periodic maintenance and minor repair 6-24 6 speed riding to ride conserva- tively for approximately 100 km (60 mi) after installing a new tire. ● the tires must be warmed up before a high-speed run. ● always adjust the tire air pres- sure according to the operating conditions. Eau21960 cast wheels ...

  • Page 71

    Periodic maintenance and minor repair 6-25 6 any consequences caused by the use of items which have not been approved by yamaha. Eau22060 adjusting the clutch lever free play the clutch lever free play should mea- sure 10.0–15.0 mm (0.39–0.59 in) as shown. Periodically check the clutch le- ver free ...

  • Page 72

    Periodic maintenance and minor repair 6-26 6 5. Tighten the locknut. 6. Install the cowling. Eau22270 adjusting the rear brake light switch the rear brake light switch, which is ac- tivated by the brake pedal, is properly adjusted when the brake light comes on just before braking takes effect. If ne...

  • Page 73

    Periodic maintenance and minor repair 6-27 6 the point that a wear indicator almost touches the brake disc, have a yamaha dealer replace the brake pads as a set. Eau22500 rear brake pads check each rear brake pad for damage and measure the lining thickness. If a brake pad is damaged or if the lining...

  • Page 74

    Periodic maintenance and minor repair 6-28 6 ● be careful that water does not en- ter the brake fluid reservoir when refilling. Water will significantly lower the boiling point of the fluid and may result in vapor lock. ● brake fluid may deteriorate paint- ed surfaces or plastic parts. Al- ways clea...

  • Page 75

    Periodic maintenance and minor repair 6-29 6 4. If the drive chain slack is incorrect, adjust it as follows. Eau34311 to adjust the drive chain slack 1. Loosen the axle nut and the lock- nut on each side of the swingarm. 2. To tighten the drive chain, turn the adjusting bolt on each side of the swin...

  • Page 76

    Periodic maintenance and minor repair 6-30 6 eau23022 cleaning and lubricating the drive chain the drive chain must be cleaned and lubricated at the intervals specified in the periodic maintenance and lubrica- tion chart, otherwise it will quickly wear out, especially when riding in dusty or wet are...

  • Page 77

    Periodic maintenance and minor repair 6-31 6 eau23111 checking and lubricating the throttle grip and cable the operation of the throttle grip should be checked before each ride. In addi- tion, the cable should be lubricated at the intervals specified in the periodic maintenance chart. Eau23132 check...

  • Page 78

    Periodic maintenance and minor repair 6-32 6 eau43600 checking and lubricating the brake and clutch levers brake lever clutch lever the operation of the brake and clutch levers should be checked before each ride, and the lever pivots should be lu- bricated if necessary. Eau23200 checking and lubrica...

  • Page 79

    Periodic maintenance and minor repair 6-33 6 eaum1650 lubricating the swingarm piv- ots the swingarm pivots must be lubricat- ed at the intervals specified in the peri- odic maintenance and lubrication chart. Eau23271 checking the front fork the condition and operation of the front fork must be chec...

  • Page 80

    Periodic maintenance and minor repair 6-34 6 eau23280 checking the steering worn or loose steering bearings may cause danger. Therefore, the operation of the steering must be checked as fol- lows at the intervals specified in the pe- riodic maintenance and lubrication chart. 1. Place a stand under t...

  • Page 81

    Periodic maintenance and minor repair 6-35 6 eau23441 battery this model is equipped with a sealed- type (mf) battery, which does not re- quire any maintenance. There is no need to check the electrolyte or to add distilled water. To charge the battery have a yamaha dealer charge the bat- tery as soo...

  • Page 82

    Periodic maintenance and minor repair 6-36 6 sealed-type (mf) battery charg- er, have a yamaha dealer charge your battery. Eau27031 replacing the fuses the main fuse is located under the rider seat. (see page 3-14.) the fuse box, which contains the fuses for the individual circuits, is located un- d...

  • Page 83

    Periodic maintenance and minor repair 6-37 6 caution: eca10640 do not use a fuse of a higher amper- age rating than recommended to avoid causing extensive damage to the electrical system and possibly a fire. 3. Turn the key to “on” and turn on the electrical circuit in question to check if the devic...

  • Page 84

    Periodic maintenance and minor repair 6-38 6 warning ewa10790 headlight bulbs get very hot. There- fore, keep flammable products away from a lit headlight bulb, and do not touch the bulb until it has cooled down. 5. Place a new headlight bulb into po- sition, and then secure it with the bulb holder....

  • Page 85

    Periodic maintenance and minor repair 6-39 6 eau24202 replacing a turn signal light bulb 1. Remove the turn signal light lens by removing the screw. 2. Remove the defective bulb by pushing it in and turning it counter- clockwise. 3. Insert a new bulb into the socket, push it in, and then turn it clo...

  • Page 86

    Periodic maintenance and minor repair 6-40 6 eau24350 supporting the motorcycle since this model is not equipped with a centerstand, follow these precautions when removing the front and rear wheel or performing other maintenance requiring the motorcycle to stand up- right. Check that the motorcycle ...

  • Page 87

    Periodic maintenance and minor repair 6-41 6 3. Remove the brake hose holder on each side by removing the bolt and nut. 4. Remove the brake caliper (togeth- er with the reflector) on each side by removing the bolts. 5. Remove the axle bolt, push the wheel axle out from the left side, and then remove...

  • Page 88

    Periodic maintenance and minor repair 6-42 6 8. Retighten pinch bolt b to the spec- ified torque. 9. Tap the outer side of the right fork leg with a rubber mallet to align it with the end of the wheel axle. 10. Tighten wheel axle pinch bolt d, and then tighten pinch bolt c to the specified torque. 1...

  • Page 89

    Periodic maintenance and minor repair 6-43 6 2. Lift the rear wheel off the ground according to the procedure on page 6-40. 3. Remove the axle nut. 4. Loosen the locknut on each side of the swingarm. 5. Turn the drive chain slack adjust- ing bolts fully in direction (a) and push the wheel forward. 6...

  • Page 90

    Periodic maintenance and minor repair 6-44 6 eau25870 troubleshooting although yamaha motorcycles receive a thorough inspection before shipment from the factory, trouble may occur dur- ing operation. Any problem in the fuel, compression, or ignition systems, for example, can cause poor starting and ...

  • Page 91

    Periodic maintenance and minor repair 6-45 6 eau42500 troubleshooting charts starting problems or poor engine performance warning ewa10840 keep away open flames and do not smoke while checking or working on the fuel system. Check the fuel level in the fuel tank. 1. Fuel there is enough fuel. There i...

  • Page 92

    Periodic maintenance and minor repair 6-46 6 engine overheating warning ewat1040 ● do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled. ● place...

  • Page 93: Motorcycle Care and Storage

    Motorcycle care and storage 7-1 7 eau37833 matte color caution caution: eca15192 some models are equipped with matte colored finished parts. Be sure to consult a yamaha dealer for advice on what products to use be- fore cleaning the vehicle. Using a brush, harsh chemical products or cleaning compoun...

  • Page 94: Motorcycle Care And Storage

    Motorcycle care and storage 7-2 7 contact with strong or abrasive cleaning products, solvent or thinner, fuel (gasoline), rust re- movers or inhibitors, brake flu- id, antifreeze or electrolyte. ● do not use high-pressure wash- ers or steam-jet cleaners since they cause water seepage and deteriorati...

  • Page 95: Motorcycle Care and Storage

    Motorcycle care and storage 7-3 7 duced discoloring of stainless- steel exhaust systems can be re- moved through polishing.) 4. To prevent corrosion, it is recom- mended to apply a corrosion pro- tection spray on all metal, including chrome- and nickel-plat- ed, surfaces. 5. Use spray oil as a unive...

  • Page 96: Motorcycle Care And Storage

    Motorcycle care and storage 7-4 7 3. Perform the following steps to pro- tect the cylinders, piston rings, etc. From corrosion. A. Remove the spark plug caps and spark plugs. B. Pour a teaspoonful of engine oil into each spark plug bore. C. Install the spark plug caps onto the spark plugs, and then ...

  • Page 97: Specifications

    Specifications 8-1 8 dimensions: overall length: 2025 mm (79.7 in) overall width: 690 mm (27.2 in) overall height: 1090 mm (42.9 in) seat height: 820 mm (32.3 in) wheelbase: 1380 mm (54.3 in) ground clearance: 135 mm (5.31 in) minimum turning radius: 3400 mm (133.9 in) weight: with oil and fuel: yzf...

  • Page 98: Specifications

    Specifications 8-2 8 chassis: frame type: diamond caster angle: 24.00 ° trail: 86.0 mm (3.39 in) front tire: type: tubeless size: 120/60 zr17m/c (55w) manufacturer/model: dunlop/d208f j rear tire: type: tubeless size: 180/55 zr17m/c (73w) manufacturer/model: dunlop/d208a j loading: maximum load: yzf...

  • Page 99: Specifications

    Specifications 8-3 8 tail/brake light: led front turn signal/position light: 12 v, 21 w/5.0 w × 2 rear turn signal light: 12 v, 21.0 w × 2 license plate light: 12 v, 5.0 w × 1 meter lighting: led neutral indicator light: led high beam indicator light: led oil level warning light: led turn signal ind...

  • Page 100: Consumer Information

    Consumer information 9-1 9 eau26351 identification numbers record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a yamaha dealer or for reference in case the vehi- cle is stolen. ...

  • Page 101: Consumer Information

    Consumer information 9-2 9 eau26470 model label the model label is affixed to the frame under the rider seat. (see page 3-14.) record the information on this label in the space provided. This information will be needed when ordering spare parts from a yamaha dealer. 1. Model label u4p612e0.Book page...

  • Page 102: Consumer Information

    Consumer information 9-3 9 eau26551 reporting safety defects if you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the national highway traffic safety administration (nhtsa) in addition to notifying yamaha motor corporat...

  • Page 103: Consumer Information

    Consumer information 9-4 9 eau26560 motorcycle noise regulation tampering with noise control system prohibited: federal law prohibits the following acts or the causing thereof: (1) the removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement of an...

  • Page 104: Consumer Information

    Consumer information 9-5 9 eau26632 maintenance record copies of work orders and/or receipts for parts purchased and installed on your vehicle will be required to document that maintenance has been completed in accordance with the emissions warranty. The chart below is printed only as a reminder tha...

  • Page 105: Consumer Information

    Consumer information 9-6 9 36000 mi (55000 km) or 54 months 40000 mi (61000 km) or 60 months maintenance interval date of service mileage servicing dealer name and address remarks u4p612e0.Book page 6 friday, may 11, 2007 3:58 pm.

  • Page 106: Consumer Information

    Consumer information 9-7 9 eau26663 yamaha motor corporation, u.S.A. Street and enduro motorcycle limited warranty a) b) c) d) e) f) 1. 2. Yamaha motor corporation, u.S.A. Hereby warrants that new yamaha motorcycles will be free from defects in material and workmanship for the period of time stated ...

  • Page 107: Consumer Information

    Consumer information 9-8 9 warranty questions and answers what costs are my responsibility during the warranty period? The customer’s responsibility includes all costs of normal maintenance services, non-warranty repairs, accident and collision damages, and oil, oil filters, air filters, spark plugs...

  • Page 108: Consumer Information

    Consumer information 9-9 9 eau26750 yamaha extended service (y.E.S.) keep your yamaha protected even after your warranty expires with genuine yamaha extended service (y.E.S.). Y.E.S. Is designed and administered by yamaha motor corporation to provide maximum owner satisfaction. You get uninterrupted...

  • Page 109: Consumer Information

    Consumer information 9-10 9 we urge you to act now. You’ll get the excellent benefits of trip coverage right away, and you’ll rest easy knowing you’ll have strong factory-backed protection even after your yamaha limited warranty expires. A special note: if visiting your dealer isn’t convenient, cont...

  • Page 110: Index

    Index a accessories and replacement parts...... 6-24 air filter element, checking.................... 6-18 air intake duct ....................................... 6-20 b battery................................................... 6-35 brake and clutch levers, checking and lubricating ...................

  • Page 111: Index

    Index throttle grip and cable, checking and lubricating..................... 6-31 tires...................................................... 6-21 tool kit .................................................... 6-1 troubleshooting .................................... 6-44 troubleshooting charts .........

  • Page 112

    A5-yoko_blank.Fm page 1 tuesday, april 8, 2003 11:43 am.

  • Page 113

    A5-yoko_blank.Fm page 1 tuesday, april 8, 2003 11:43 am.

  • Page 114

    Printed in japan 2007.05-2.9 ×1 cr (e) printed on recycled paper yamaha motor co., ltd..