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  5. Owner's Manual

Yamaha RAPTOR 700 Owner's Manual - Safety Information

Other manuals for RAPTOR 700: Reference Booklet

Summary of RAPTOR 700

  • Page 1

    Owner’s manual read this manual carefully! It contains important safety information. W lit-11626-19-59 1s3-28199-11 this atv should not be ridden by anyone under 16 years of age. Yfm700rv 1s3-9-11 hyoshi 15/6/05 2:56 pm page 1.

  • Page 2

    1s3-9-11 hyoshi 15/6/05 2:56 pm page 2.

  • Page 3: Introduction

    Ebu13320 introduction congratulations on your purchase of the yamaha yfm700r. It represents the result of many years of yamaha experience in the production of fine sporting, touring, and pacesetting racing machines. With the purchase of this yamaha, you can now appreciate the high degree of craftsma...

  • Page 4: Important Manual Information

    Ebu08010 important manual information failure to follow the warnings contained in this manual can result in seri- ous injury or death. Particularly important information is distinguished in this manual by the following notations: q the safety alert symbol means attention! Become alert! Your safety i...

  • Page 5: Important Notice

    Ebu15000 important notice this atv is designed and manufactured for off-road use only. It is illegal and unsafe to operate this atv on any public street, road or highway. This atv complies with all applicable off-road noise level and spark arrester laws and regulations in effect at the time of manuf...

  • Page 6: Contents

    Ebu00140 w indicates a potential hazard that could result in serious injury or death. Contents location of the warning and specification labels ................... 1-1 safety information ..................... 2-1 description and machine identifi- cation .................................................

  • Page 7

    Pre-operation checks ................ 5-1 front and rear brakes ......................... 5-3 fuel .................................................... 5-4 engine oil ............................................ 5-6 coolant ............................................... 5-6 chain .....................

  • Page 8

    Periodic maintenance and adjustment ....................................8-1 owner’s manual and tool kit .................8-1 periodic maintenance chart for the emission control system .................... 8-3 general maintenance and lubrication chart ....................................................

  • Page 9

    Cleaning and storage ................ 9-1 a. Cleaning ..................................... 9-1 b. Storage ..................................... 9-3 specifications .............................. 10-1 noise regulation ........................ 11-1 maintenance record ................. 12-1 atv limited...

  • Page 10: Location of The Warning and

    1-1 ebu04640 location of the warning and specification labels 1 2 3 4 5 1s3-9-11-1 15/6/05 2:59 pm page 1-1.

  • Page 11

    Read and understand all of the labels on your machine. They contain important information for safe and proper operation of your atv. Never remove any labels from your atv. If a label becomes difficult to read or comes off, a replacement label is available from your yamaha dealer. 1-2 q w 5fe-21568-0...

  • Page 12

    1-3 e r t q warning never ride as a passenger. Passengers can cause a loss of control, resulting in severe injury or death. 5fe-2151h-40 5fe-2151h-01 1s3-9-11-1 15/6/05 2:59 pm page 1-3.

  • Page 13: Safety Information

    2-1 ebu15760 an atv is not a toy and can be hazardous to operate. An atv handles differently from other vehicles including motorcycles and cars. A collision or rollover can occur quickly, even during routine maneuvers such as turning and riding on hills or over obstacles, if you fail to take proper ...

  • Page 14

    2-2 8 always avoid operating an atv on any paved surfaces, including sidewalks, driveways, parking lots and streets. 8 never operate an atv on any public street, road or highway, even a dirt or gravel one. 8 never operate an atv without wearing an approved motorcycle helmet that fits properly. You s...

  • Page 15

    2-3 8 always follow proper procedures for turning as described in this manual. Practice turning at low speeds before attempting to turn at faster speeds. Do not turn at excessive speed. 8 never operate the atv on hills too steep for the atv or for your abilities. Practice on smaller hills before att...

  • Page 16

    2-4 8 always use proper procedures if you stall or roll backwards when climbing a hill. To avoid stalling, use the proper gear and maintain a steady speed when climbing a hill. If you stall or roll backwards, follow the special procedure for braking described in this manual. Dismount on the uphill s...

  • Page 17

    2-5 8 always use the size and type of tires specified in this manual. 8 always maintain proper tire pressure as described in this manual. 8 never modify an atv through improper installation or use of accessories. 8 never exceed the stated load capacity for an atv. Cargo should be properly distribute...

  • Page 18: Warning

    2-6 potential hazard improper handling of gasoline. What can happen gasoline can catch fire and you could be burned. How to avoid the hazard always turn off the engine when refueling. Do not refuel immediately after the engine has been running and is still very hot. Do not spill gasoline on the engi...

  • Page 19: Warning

    2-7 potential hazard starting or running the engine in a closed area. What can happen exhaust fumes are poisonous and may cause loss of consciousness and death within a short time. How to avoid the hazard always operate your atv in an area with adequate ventilation. Q warning 1s3-9-11-1 15/6/05 2:59...

  • Page 20

    3-1 ebu00320 1. Spark arrester 10. Clutch lever 2. Seat 11. Parking brake lever 3. Headlight 12. Main switch 4. Brake pedal 13. Brake lever 5. Engine oil tank 14. Throttle lever 6. Coolant reservoir 15. Reverse knob 7. Idle adjusting screw 16. Fuel tank cap 8. Tail/brake light 17. Handlebar switches...

  • Page 21

    Ebu06000 identification number records record the key identification number, vehicle identification number and model label informa- tion in the spaces provided for assistance when ordering spare parts from a yamaha dealer or for reference in case the vehicle is stolen. 1. Key identification number: ...

  • Page 22

    Ebu00360 vehicle identification number the vehicle identification number is stamped into the frame. 1. Vehicle identification number note: the vehicle identification number is used to identify your machine. Ebu07870 model label the model label is affixed to the location in the illustration. Record t...

  • Page 23: Control Functions

    Ebu00390 control functions w indicates a potential hazard that could result in serious injury or death. Ebu09420 main switch functions of the respective switch positions are as follows: on: the engine can be started only at this position and the headlights and taillight come on when the light switch...

  • Page 24

    Ebu08020 indicator and warning lights 1. Neutral indicator light “n” 2. Reverse indicator light “r” 3. Coolant temperature warning light “ ” 4. Engine trouble warning light “ ” 5. Fuel level warning light “ ” ebu06030 neutral indicator light “n” this indicator light comes on when the transmis- sion ...

  • Page 25

    Ebu15881 engine trouble warning light “ ” this warning light comes on or flashes when an electrical circuit monitoring the engine is defec- tive. When this occurs, have a yamaha dealer check the self-diagnosis system. The electrical circuit of the warning light can be checked by turning the key to “...

  • Page 26

    Ebu00530 handlebar switches 1. Light switch “lights” 2. Engine stop switch “eng. Stop” 3. Start switch “start” ebu11560 light switch “lights” set the switch to the “lo” position to turn on the low beam and the taillight. Set the switch to the “hi” position to turn on the high beam and the taillight....

  • Page 27

    Ebu11580 engine stop switch “eng. Stop” make sure that the engine stop switch is in the “run” position before starting the engine. The engine stop switch controls ignition and can be used at all times to stop the engine, especially in an emergency. The engine will not start or run when the engine st...

  • Page 28: Warning

    Ebu00620 throttle lever once the engine is running, movement of the throttle lever will increase the engine speed. Regulate the speed of the machine by varying the throttle position. Because the throttle is spring-loaded, the machine will decelerate, and the engine will return to an idle any time th...

  • Page 29: Warning

    Ebu11590 speed limiter the speed limiter keeps the throttle from fully opening, even when the throttle lever is pushed to the maximum. Turning in the adjusting screw limits the maximum engine power available and decreases the maximum speed of the atv. 1. Locknut 2. Adjusting screw a. No more than 12...

  • Page 30

    Ebu00690 clutch lever the clutch lever is located on the left handlebar and the ignition circuit cut-off system is incorpo- rated in the clutch lever holder. Pull the clutch lever to the handlebar to disengage the clutch, and release the lever to engage the clutch. The lever should be pulled rapidly...

  • Page 31

    Ebu09890 brake pedal the brake pedal is located on the right side of the machine. Push down on the pedal to apply the rear brake. 1. Brake pedal 4-9 1 1s3-9-11-1 15/6/05 2:59 pm page 4-9.

  • Page 32

    Ebu13870 parking brake lever use the parking brake when you have to start the engine or park the machine, especially on a slope. To apply the parking brake, move the parking brake lever in direction a . To release the parking brake, move the parking brake lever in direction b . 1. Parking brake leve...

  • Page 33: Warning

    Ebu07880 shift pedal this machine is equipped with a constant-mesh 5-speed forward and 1-speed reverse transmis- sion. The shift pedal is located on the left side of the engine and is used in combination with the clutch when shifting. 1. Shift pedal 4-11 potential hazard improper use of the parking ...

  • Page 34

    Ebu10280 reverse knob “rev” the reverse knob is used to shift into reverse gear. Refer to the “reverse knob operation and reverse driving” section (page 6-3) before oper- ating this machine in reverse gear. 1. Reverse knob “rev” ebu00920 fuel tank cap remove the fuel tank cap by turning it counter- ...

  • Page 35

    Ebu16020 seat to remove the seat, insert your hand between the rear of the seat and the rear fender, pull the seat lock lever, and then pull up the seat at the rear. 1. Seat lock lever to install the seat, insert the projections on the front of the seat into the seat holders and push down on the sea...

  • Page 36

    Ebu11040 front shock absorber adjustment the spring preload can be adjusted to suit the rider’s weight and riding conditions. Adjust the spring preload as follows. To increase the spring preload, turn the adjust- ing ring in direction a . To decrease the spring preload, turn the adjust- ing ring in ...

  • Page 37: Warning

    4-15 potential hazard improper shock absorber adjustment. What can happen uneven adjustment can cause poor han- dling and loss of stability, which could lead to an accident. How to avoid the hazard always adjust the shock absorbers on the left and right side to the same setting. Q warning 1s3-9-11-1...

  • Page 38: Warning

    Ebu16031 adjusting the rear shock absorber the spring preload, rebound damping and com- pression damping forces of the rear shock absorber can be adjusted to suit the rider’s weight and the riding conditions. Adjust the spring preload as follows. 1. Loosen the locknut. 2. Turn the adjusting nut in d...

  • Page 39

    Note: a special wrench can be obtained at a yamaha dealer to make this adjustment. 3. The length of the spring (installed) changes 1.5 mm (0.06 in) per turn of the adjusting nut. A. Spring length 4. Tighten the locknut to the specified torque. C c always tighten the locknut against the adjusting nut...

  • Page 40

    Adjust the rebound damping force as follows. Turn the rebound damping force adjusting screw in direction a to increase the rebound damping force and in direction b to decrease the rebound damping force. 1. Rebound damping force adjusting screw adjust the compression damping force as fol- lows. Turn ...

  • Page 41: Warning

    C c never turn an adjusting mechanism beyond the minimum and maximum settings. Note: although the total number of clicks of a damping force adjusting mechanism may not exactly match the above specifications due to small dif- ferences in production, the actual number of clicks always represents the e...

  • Page 42: Pre-Operation Checks

    5-1 pre-operation checks before using this machine, check the following points: item routine page front brake 9 check operation, free play, fluid level and fluid leakage. 5-3–5-4 9 fill with dot 4 brake fluid if necessary. 8-27–8-32 rear brake 9 check operation, free play, fluid level and fluid leak...

  • Page 43: Warning

    5-2 potential hazard failure to inspect the atv before operat- ing. Failure to properly maintain the atv. What can happen increases the possibility of an accident or equipment damage. How to avoid the hazard always inspect your atv each time you use it to make sure the atv is in safe operating condi...

  • Page 44

    Ebu11660 front and rear brakes brake lever and brake pedal 8 check that there is no free play in the brake lever. If there is free play, have a yamaha dealer inspect the brake system. 8 check for correct brake pedal height. (see page 8-32.) if the pedal height is incorrect, have a yamaha dealer adju...

  • Page 45: Warning

    5-4 ebu13410 fuel make sure there is sufficient gasoline in the tank. C c use only unleaded gasoline. The use of lead- ed gasoline will cause severe damage to inter- nal engine parts, such as the valves and pis- ton rings, as well as to the exhaust system. Your yamaha engine has been designed to use...

  • Page 46: Warning

    Gasohol there are two types of gasohol; gasohol con- taining ethanol and that containing methanol. Gasohol containing ethanol can be used if ethanol content does not exceed 10%. Gasohol containing methanol is not recommended by yamaha because it may cause fuel system damage or vehicle performance pr...

  • Page 47

    Ebu10842 engine oil make sure the engine oil is at the specified level. Add oil as necessary. (see page 8-8.) c c 8 in order to prevent clutch slippage (since the engine oil also lubricates the clutch), do not mix any chemical additives. Do not use oils with a diesel specification of “cd” or oils of...

  • Page 48: Warning

    Ebu04980 chain check the general condition of the chain and check the chain slack before every ride. Lubricate and adjust the chain as necessary. (see pages 8-38–8-41 for details.) ebu10830 throttle lever check to see that the throttle lever operates cor- rectly. It must open smoothly and spring bac...

  • Page 49: Warning

    Ebu01570 tires 5-8 potential hazard operating this atv with improper tires, or with improper or uneven tire pressure. What can happen use of improper tires on this atv, or oper- ation of this atv with improper or uneven tire pressure, may cause loss of control, increasing your risk of accident. How ...

  • Page 50

    Ebu01590 how to measure tire pressure use the low-pressure tire gauge. Note: the low-pressure tire gauge is included as stan- dard equipment. Make two measurements of the tire pressure and use the second reading. Dust or dirt in the gauge could cause the first reading to be incorrect. Set pressure w...

  • Page 51

    Ebu01600 tire wear limit when the tire groove decreases to 3 mm (0.12 in) due to wear, replace the tire. A. Tire wear limit ebu11620 fittings and fasteners always check the tightness of chassis fittings and fasteners before a ride. Take the machine to a yamaha dealer or refer to the service manual f...

  • Page 52: Operation

    Ebu01610 operation w indicates a potential hazard that could result in serious injury or death. Ebu15891 starting the engine 1. Set the parking brake. 2. Turn the main switch to “on” and the engine stop switch to “run”. 6-1 potential hazard operating atv without being familiar with all controls. Wha...

  • Page 53

    C c the engine trouble warning light and the fuel level warning light should come on, and then go off. If a warning light does not go off, see page 4-3 for the corresponding warning light cir- cuit check. 3. Shift the transmission into neutral. Note: this model is equipped with an ignition circuit c...

  • Page 54

    Ebu12092 reverse knob operation and reverse driving c c before shifting, stop the machine and return the throttle lever to its closed position, other- wise the transmission may be damaged. 1. Bring the machine to a complete stop, return the throttle lever to the closed position, apply the clutch lev...

  • Page 55: Warning

    Ebu11730 shifting this model has a 5-speed forward and 1-speed reverse transmission. The transmission allows you to control the amount of power you have available at a given speed or for starting, accel- erating, climbing hills, etc. To shift into neutral, return the throttle lever to the closed pos...

  • Page 56

    C c 8 do not coast for long periods with the engine off, and do not tow the machine a long distance. Even in neutral position, the transmission is only properly lubricated when the engine is running. Inadequate lubrication may cause damage. 8 always use the clutch when changing gears. The engine, tr...

  • Page 57: Warning

    Ebu02070 to decelerate: when slowing down or stopping, release the throttle and apply the brakes smoothly and evenly. As you slow down, shift to a lower gear. Be sure that the engine has sufficiently slowed before engaging a lower gear. Improper use of the brakes or shifting can cause the tires to l...

  • Page 58

    Ebu02092 engine break-in there is never a more important period in the life of your machine than the period between zero and 20 hours. For this reason, we ask that you carefully read the following material. Because the engine is brand new, you must not put an excessive load on it for the first sever...

  • Page 59: Warning

    Ebu15970 parking when parking, stop the engine, shift into first gear, and then apply the parking brake. 1. Locked position ebu14200 parking on a slope 6-8 potential hazard parking on a hill or other incline. What can happen the atv could roll out of control, increas- ing the chance of an accident. ...

  • Page 60

    1. Bring the machine to a stop by applying the front brake. 2. With the front and rear brake applied, pull the clutch lever, shift into the neutral posi- tion, and then apply the parking brake. 3. Stop the engine by setting the engine stop switch to “off”. 4. With the front and rear brakes applied, ...

  • Page 61

    Ebu02210 accessories and loading ebu02220 accessories accessories can affect the handling and control of your atv. Keep the following in mind when considering an accessory or operating an atv which has accessories. 8 choose only accessories designed for your atv. Your yamaha dealer has a variety of ...

  • Page 62

    Ebu05840 loading as originally equipped, this atv is not designed to carry cargo or tow a trailer. If you choose to add accessories so that you can carry cargo or tow a trailer, you must use common sense and good judgment. Keep the following points in mind: 8 never exceed the weight limits shown. An...

  • Page 63: Warning

    6-12 potential hazard overloading this atv or carrying or tow- ing cargo improperly. What can happen could cause changes in vehicle handling which could lead to an accident. How to avoid the hazard never exceed the stated load capacity for this atv. Cargo should be properly distributed and securely ...

  • Page 64

    Ebu13552 w indicates a potential hazard that could result in serious injury or death. 6-13 1s3-9-11-1 15/6/05 2:59 pm page 6-13.

  • Page 65: Riding

    Riding your atv 7 7-1 1s3-9-11-2 15/6/05 3:01 pm page 7-1.

  • Page 66

    Getting to know your atv this atv is intended for recreational use by experienced operators only. Even though you are an experienced operator of all other all terrain vehicles or motorcycles, rid- ing the atv requires special skills acquired through practice. Take your time to fully learn techniques...

  • Page 67: Warning

    7-4 ride with care and good judgement get training if you are inexperienced. Beginners should get training from a certified instructor. Become familiar with this atv at slow speeds first, even if you are an experienced operator. Do not attempt to operate at maximum perfor- mance until you are totall...

  • Page 68: Warning

    7-5 not recommended for children under 16 years of age. Potential hazard failure to follow the age recommendations for this atv. What can happen use by children of atvs that are not rec- ommended for their age can lead to severe injury or death of the child. How to avoid the hazard a child under 16 ...

  • Page 69: Warning

    7-6 this atv is designed to carry operator only - passengers prohibited. Potential hazard carrying a passenger on this atv. What can happen greatly reduces your ability to balance and control this atv. Could cause an acci- dent, resulting in harm to you and/or your passenger. How to avoid the hazard...

  • Page 70: Warning

    Apparel 7-7 potential hazard operating this atv without wearing an approved motorcycle helmet, eye protec- tion and protective clothing. What can happen operating without an approved motorcycle helmet increases your chances of a severe head injury or death in the event of an accident. Operating with...

  • Page 71: Warning

    7-8 do not operate after consuming alcohol or drugs. Operator’s performance capability is reduced by the influence of alcohol or drugs. Potential hazard operating this atv after consuming alco- hol or drugs. What can happen could seriously affect your judgment. Could cause you to react more slowly. ...

  • Page 72: Warning

    7-9 pre-operation checks always perform the pre-operation checks listed on page 5-1 before riding for safety and proper care of the atv. Potential hazard failure to inspect the atv before operat- ing. Failure to properly maintain the atv. What can happen increases the possibility of an accident or e...

  • Page 73: Warning

    W indicates a potential hazard that could result in serious injury or death. Do not operate at speeds too fast for your skills or the conditions. Speed limiter for riders inexperienced with this model, this model is equipped with a speed limiter in the throttle lever housing. The speed limiter limit...

  • Page 74: Warning

    Loading and accessories as originally equipped, this atv is not designed to carry cargo or tow a trailer. If you choose to add accessories so that you can carry cargo or tow a trailer, you must use common sense and good judgment. Use extra caution when riding the atv with additional loads, such as a...

  • Page 75: Warning

    7-12 during operation always keep your feet on the footboards during operation. Otherwise your feet may contact the rear wheels. Potential hazard removing hands from handlebars or feet from footboards during operation. What can happen removing even one hand or foot can reduce your ability to control...

  • Page 76: Warning

    7-13 avoid wheelies and jumping. You may lose con- trol of the atv or overturn. Potential hazard attempting wheelies, jumps, and other stunts. What can happen increases the chance of an accident, including an overturn. How to avoid the hazard never attempt stunts, such as wheelies or jumps. Don’t tr...

  • Page 77: Warning

    7-14 modifications potential hazard operating this atv with improper modifi- cations. What can happen improper installation of accessories or modification of this vehicle may cause changes in handling which in some situa- tions could lead to an accident. How to avoid the hazard never modify this atv...

  • Page 78: Warning

    Exhaust system the exhaust system on the atv is very hot dur- ing and following operation. To prevent burns, avoid touching the exhaust system. Park the atv in a place where pedestrians or children are not likely to touch it. 7-15 potential hazard hot exhaust system. What can happen dry grass or bru...

  • Page 79: Warning

    7-16 be careful where you ride this atv is designed for off-road use only. Riding on paved surfaces can cause loss of con- trol. Potential hazard operating this atv on paved surfaces. What can happen atvs are designed for off-road use only. Paved surfaces may seriously affect han- dling and control ...

  • Page 80: Warning

    7-17 do not ride on any public road, street, or high- way. Riding on public roads can result in collisions with other vehicles. Potential hazard operating this atv on public streets, roads or highways. What can happen you can collide with another vehicle. How to avoid the hazard never operate this a...

  • Page 81: Warning

    7-18 know the terrain where you ride. Ride cautiously in unfamiliar areas. Stay alert for holes, rocks, or roots in the terrain, and other hidden haz- ards which may cause the atv to upset. Potential hazard failure to use extra care when operating this atv on unfamiliar terrain. What can happen you ...

  • Page 82: Warning

    7-19 potential hazard failure to use extra care when operating on excessively rough, slippery or loose terrain. What can happen could cause loss of traction or vehicle control, which could result in an accident, including an overturn. How to avoid the hazard do not operate on excessively rough, slip...

  • Page 83: Warning

    7-20 when riding in an area where you might not easily be seen, such as desert terrain, mount a caution flag on the atv. Do not use the flag pole bracket as a trailer hitch. Do not ride in areas posted “no trespassing”. Do not ride on private property without getting per- mission. Potential hazard o...

  • Page 84

    7-21 select a large, flat area off-road to become familiar with your atv. Make sure that this area is free of obstacles and other riders. You should practice control of the throttle, brakes, shifting procedures, and turning techniques in this area before trying more difficult terrain. Always avoid r...

  • Page 85: Warning

    C c do not shift gears without releasing the throttle. Damage to the engine or drive train may occur. When slowing down or stopping, release the throttle and apply the brakes smoothly and evenly. As you slow down, shift to a lower gear. Be sure that the engine has sufficiently slowed before engaging...

  • Page 86: Warning

    7-23 turning your atv to achieve maximum traction while riding off- road, the two rear wheels are mounted solidly on one axle and turn together at the same speed. Therefore, unless the wheel on the inside of the turn is allowed to slip or lose some traction, the atv will resist turning. A special tu...

  • Page 87

    7-24 this procedure should be practiced at slow speed many times in a large off-road area with no obstacles. If an incorrect technique is used, your atv may continue to go straight. If the atv doesn’t turn, come to a stop and then practice the procedure again. If the riding surface is slip- pery or ...

  • Page 88: Warning

    7-25 climbing uphill use proper riding techniques to avoid vehicle overturns on hills. Be sure that you can maneu- ver your atv well on flat ground before attempt- ing any incline and then practice riding first on gentle slopes. Try more difficult climbs only after you have developed your skill. In ...

  • Page 89: Warning

    7-26 potential hazard climbing hills improperly. What can happen could cause loss of control or cause the atv to overturn. How to avoid the hazard always follow proper procedures for climbing hills as described in this owner’s manual. Always check the terrain carefully before you start up any hill. ...

  • Page 90: Warning

    7-27 if you are climbing a hill and you find that you have not properly judged your ability to make it to the top, you should turn the atv around while you still have forward motion (provided you have the room to do so) and go down the hill. Potential hazard improperly crossing hills or turning on h...

  • Page 91: Warning

    If your atv has stalled or stopped and you believe you can continue up the hill, restart care- fully to make sure you do not lift the front wheels which could cause you to lose control. If you are unable to continue up the hill, dismount the atv on the uphill side. Physically turn the atv around and...

  • Page 92

    7-29 when fully stopped, apply the rear brake as well, and then lock the parking brake. Dismount on uphill side or to a side if pointed straight uphill. Turn the atv around and remount, following the proce- dure described in the owner’s manual. 1s3-9-11-2 15/6/05 3:01 pm page 7-29.

  • Page 93: Warning

    7-30 riding downhill when riding your atv downhill, shift your weight as far to the rear and uphill side of the atv as possible. Move back on the seat and sit with your arms straight. Choose a low gear which will allow the engine compression to do most of the braking for you. Improper braking may ca...

  • Page 94

    7-31 1s3-9-11-2 15/6/05 3:01 pm page 7-31.

  • Page 95: Warning

    7-32 crossing a slope traversing a sloping surface on your atv requires you to properly position your weight to maintain proper balance. Be sure that you have learned the basic riding skills on flat ground before attempting to cross a sloping surface. Avoid slopes with slippery surfaces or rough ter...

  • Page 96

    7-33 shift your weight to the uphill side of the atv. 1s3-9-11-2 15/6/05 3:01 pm page 7-33.

  • Page 97: Warning

    7-34 crossing through shallow water the atv can be used to cross slow moving, shallow water of up to a maximum of 35 cm (14 inches) in depth. Before entering the water, choose your path carefully. Enter where there is no sharp drop off, and avoid rocks or other obstacles which may be slippery or ups...

  • Page 98

    7-35 test your brakes after leaving the water. Do not continue to ride your atv without verifying that you have regained proper braking ability. C c after riding your atv in water, be sure to drain the trapped water by removing the check hose at the bottom of the air filter case. Wash the atv in fre...

  • Page 99: Warning

    7-36 riding over rough terrain riding over rough terrain should be done with caution. Look out for obstacles which could cause damage to the atv or could lead to an upset or accident. Be sure to keep your feet firmly mounted on the footboards at all times. Avoid jumping the atv as loss of control an...

  • Page 100

    7-37 1s3-9-11-2 15/6/05 3:01 pm page 7-37.

  • Page 101

    7-38 sliding and skidding care should be used when riding on loose or slippery surfaces since the atv may slide. If unexpected and uncorrected, sliding could lead to an accident. To reduce the tendency for the front wheels to slide in loose or slippery conditions, positioning your weight over the fr...

  • Page 102: Warning

    7-39 with practice, over a period of time, skill at con- trolled sliding can be developed. The terrain should be chosen carefully before attempting such maneuvers, since both stability and control are reduced. Bear in mind that sliding maneu- vers should always be avoided on extremely slippery surfa...

  • Page 103

    7-40 what to do if ... This section is designed to be a reference guide only. Be sure to read each section on riding techniques completely. What to do ... 8 if your atv doesn’t turn when you want it to: bring the atv to a stop and practice the turn- ing maneuvers again. Be sure you are putting your ...

  • Page 104

    7-41 8 if your atv is traversing a sloping surface: be sure to ride with your weight positioned towards the uphill side of the atv to maintain proper balance. If the atv starts to tip, steer down the hill (if there are no obstacles in your way) to regain balance. If you discover that the atv is goin...

  • Page 105: Periodic Maintenance and

    8-1 ebu05150 periodic maintenance and adjustment periodic inspection, adjustment and lubrication will keep your machine in the safest and most efficient condition possible. Safety is an obliga- tion of the machine owner. The most important points of machine inspection, adjustment and lubrication are...

  • Page 106: Warning

    8-2 the service information included in this manual is intended to provide you, the owner, with the necessary information for completing your own preventive maintenance and minor repairs. The tools provided in the owner’s tool kit are suffi- cient for this purpose, except that a torque wrench is als...

  • Page 107

    8-3 initial every month 1 3 6 6 12 item routine whichever km 320 1300 2500 2500 5000 comes first (mi) (200) (800) (1600) (1600) (3200) hours 20 80 160 160 320 fuel line* 9 check fuel hose for cracks or damage. 2 2 2 9 replace if necessary. 9 check condition. Spark plug 9 adjust gap and clean. 2 2 2 ...

  • Page 108

    Ebu15720 general maintenance and lubrication chart 8-4 initial every month 1 3 6 6 12 item routine whichever km 320 1300 2500 2500 5000 comes first (mi) (200) (800) (1600) (1600) (3200) hours 20 80 160 160 320 air filter element 9 clean. Every 20–40 hours 9 replace if necessary. (more often in wet o...

  • Page 109

    8-5 initial every month 1 3 6 6 12 item routine whichever km 320 1300 2500 2500 5000 comes first (mi) (200) (800) (1600) (1600) (3200) hours 20 80 160 160 320 9 check operation. Steering system* 9 repair if damaged. 2 2 2 2 2 9 check toe-in. 9 adjust if necessary. Engine oil 9 replace (warm engine b...

  • Page 110

    8-6 w indicates a potential hazard that could result in serious injury or death. Note: 8 recommended brake fluid: dot 4 8 brake fluid replacement: 9 when disassembling the master cylinder or caliper cylinder, replace the brake fluid. Normally check the brake fluid level and add the fluid as required...

  • Page 111

    Ebu08070 panel removal and installation 1. Panel a the panel illustrated needs to be removed to perform some of the maintenance described in this chapter. Refer to this section each time the panel has to be removed or installed. Ebu10130 panel a 1. Panel a 2. Bolt ( × 2) to remove remove the bolts, ...

  • Page 112

    Ebu15912 engine oil and oil filter element the engine oil level should be checked before each ride. In addition, the oil must be changed and the oil filter element replaced at the intervals specified in the periodic maintenance and lubri- cation chart. To check the engine oil level 1. Place the atv ...

  • Page 113

    4. If the engine oil is below the minimum level mark, add sufficient oil of the recommend- ed type through the engine oil tank filler hole to raise it to the correct level. Note: when adding oil, be careful not to overfill the engine oil tank; the oil level rises faster starting from the half-level-...

  • Page 114

    1. Crankcase engine oil drain bolt 4. Remove the engine oil tank filler cap and the engine oil tank drain bolt. 1. Engine oil tank drain bolt 5. Check the washers for damage, and replace if necessary. Note: skip steps 6–9 if the oil filter element is not being replaced. 6. Remove the oil filter elem...

  • Page 115

    7. Check the o-rings for damage, and replace them if necessary. 1. Oil filter element 2. O-ring ( × 2) 8. Install a new oil filter element and the o- rings. Note: make sure that the o-rings are properly seated. 9. Install the oil filter element cover by installing the bolts, and then tighten them to...

  • Page 116

    11. Install the crankcase engine oil filler cap, and then tighten it to the specified torque. 12. Pour only 1.3 l (1.37 imp qt, 1.16 us qt) of the specified amount of recommended engine oil through the engine oil tank filler hole, insert the dipstick, and then tighten the oil tank filler cap. 13. St...

  • Page 117

    8-13 ebu10151 cooling system 1. Check the coolant level in the coolant reservoir when the engine is cold as the coolant level will vary with engine tempera- ture. Note: the coolant should be between the minimum and maximum level marks. 1. Maximum level mark 2. Minimum level mark 2. If the coolant is...

  • Page 118: Warning

    Ebu10162 changing the coolant 1. Place the atv on a level surface. 2. Remove panel a. (see page 8-7 for panel removal and installation procedures.) 3. Place a container under the engine, and then remove the coolant drain bolt. 1. Coolant drain bolt 8-14 potential hazard removing the radiator cap whe...

  • Page 119

    4. Remove the radiator cap. 1. Radiator cap 5. Remove the coolant reservoir cap. 6. Disconnect the hose on the coolant reser- voir side, and then drain the coolant from the coolant reservoir. 1. Coolant reservoir cap 2. Hose 7. After draining the coolant, thoroughly flush the cooling system with cle...

  • Page 120

    8-16 9. Connect the coolant reservoir hose. 10. Pour the recommended coolant into the radiator until it is full. 11. Pour the recommended coolant into the coolant reservoir to the maximum level mark. C c hard water or salt water is harmful to the engine. You may use soft water if you cannot get dist...

  • Page 121

    Ebu14550 spark plug inspection removal 1. Remove the spark plug cap. 1. Spark plug cap 2. Use the spark plug wrench in the owner’s tool kit to remove the spark plug as shown. 1. Spark plug wrench 8-17 1 1 1s3-9-11-3 15/6/05 3:02 pm page 8-17.

  • Page 122

    Inspection the spark plug is an important engine compo- nent and is easy to inspect. The condition of the spark plug can indicate the condition of the engine. The ideal color on the white insulator around the center electrode is a medium-to-light tan color for an atv that is being ridden normally. D...

  • Page 123

    3. Install the spark plug and tighten it to the specified torque. Note: if a torque wrench is not available when you are installing a spark plug, a good estimate of the correct torque is 1/4 to 1/2 turn past finger tight. Have the spark plug tightened to the specified torque as soon as possible. 4. ...

  • Page 124

    8-20 2. Remove the air filter case cover by unhooking the holders. 1. Air filter case cover 2. Holder ( × 4) 3. Remove the air filter element by removing the wing bolt. 1. Wing bolt 2. Air filter element 4. Remove the sponge material from its frame. 1. Sponge material 2. Frame 2 2 1 1 2 1s3-9-11-3 1...

  • Page 125: Warning

    8-21 5. Wash the sponge material gently but thor- oughly in solvent. 6. Squeeze the excess solvent out of the sponge material and let it dry. C c do not twist the sponge material when squeezing it. 7. Inspect the sponge material and replace it if damaged. 8. Apply yamaha foam air filter oil or other...

  • Page 126

    8-22 note: the air filter element should be cleaned every 20-40 hours. It should be cleaned and lubricated more often if the atv is operated in extremely dusty areas. Each time air filter element mainte- nance is performed, check the air inlet to the air filter case for obstructions. Check the air i...

  • Page 127

    2. Remove the tailpipe by pulling it out of the muffler. 3. Tap the tailpipe lightly, then use a wire brush to remove any carbon deposits from the spark arrester portion of the tailpipe and inside of the tailpipe housing. 1. Tailpipe 2. Spark arrester 4. Insert the tailpipe into the muffler and alig...

  • Page 128: Warning

    7. Start the engine and rev it up approximate- ly twenty times while momentarily creating exhaust system back pressure by blocking the end of the muffler with a shop towel. 8. Stop the engine and allow the exhaust pipe to cool. 9. Install the purging bolt and tighten it. 8-24 potential hazard improp...

  • Page 129

    Ebu15980 idle speed adjustment note: a diagnostic tachometer must be used for this procedure. 1. Start the engine and warm it up for a few minutes at approximately 1,000 to 2,000 r/min. Occasionally rev the engine to 4,000 to 5,000 r/min. The engine is warm when it quickly responds to the throttle. ...

  • Page 130

    Ebu03030 valve clearance adjustment the correct valve clearance changes with use, resulting in improper fuel/air supply or engine noise. To prevent this, the valve clearance must be adjusted regularly. This adjustment however, should be left to a professional yamaha service technician. Ebu03070 thro...

  • Page 131

    Ebu10272 front and rear brake pad inspection each brake pad is provided with a wear indicator groove. The indicator grooves allow checking of brake pad wear without disassembling the brake. Apply the brake and inspect the wear indicator grooves. If a brake pad is worn to the point that the wear indi...

  • Page 132

    8-28 ebu15820 brake fluid level inspection insufficient brake fluid may let air enter the brake system, possibly causing the brakes to become ineffective. Before riding, check that the brake fluid is above the minimum level mark and replenish if neces- sary. A low brake fluid level may indicate worn...

  • Page 133

    8-29 note: to access the rear brake fluid reservoir cap, remove the seat (see page 4-13), remove the cowling bolt and quick fastener, and then pull the cowling slightly outward as shown. 1. Quick fastener 2. Bolt 1. Cowling 2. Reservoir tank cap observe these precautions: 8 when checking the brake f...

  • Page 134

    8 be careful that water does not enter the brake fluid reservoir when refilling. Water will signifi- cantly lower the boiling point of the fluid and may result in vapor lock. 8 brake fluid may deteriorate painted surfaces or plastic parts. Always clean up spilled fluid immediately. 8 have a yamaha d...

  • Page 135: Warning

    8-31 potential hazard operating with improperly serviced or adjusted brakes. What can happen you could lose braking ability, which could lead to an accident. How to avoid the hazard after servicing: 8 make sure the brakes operate smoothly and that the free play is correct. 8 make sure the brakes do ...

  • Page 136: Warning

    Ebu11910 brake pedal height adjustment the top of the brake pedal should be positioned 15.3 mm (0.6 in) below the top of the footrest. If not, have a yamaha dealer adjust it. A. Brake pedal position 8-32 potential hazard operating with improperly serviced or adjusted brakes. What can happen you coul...

  • Page 137

    Ebu16050 parking brake adjustment parking brake adjustment may be required if the parking brake does not hold properly. The cable length “a” should be adjusted to 58–60 mm (2.28–2.36 in). A. Cable length 1. Release the parking brake by moving the parking brake lever to the right. 2. Loosen the lockn...

  • Page 138: Warning

    Note: if the cable cannot be adjusted to specification, consult a yamaha dealer. 4. Tighten the locknut on the brake cable. 8-34 potential hazard operating with improperly adjusted brakes. What can happen the brakes could malfunction, causing reduced braking performance. This could increase the chan...

  • Page 139

    Ebu08330 adjusting the rear brake light switch the rear brake light switch, which is activated by the brake pedal and brake lever, is properly adjusted when the brake light comes on just before braking takes effect. If necessary, adjust the brake light switch as follows. Turn the adjusting nut while...

  • Page 140

    Ebu07410 clutch lever free play adjustment the clutch lever free play should be adjusted to 5–10 mm (0.20–0.39 in). 1. Loosen the locknut at the clutch lever. 2. Turn the adjusting bolt at the clutch lever in direction a to increase the free play or in direction b to decrease the free play. 3. Tight...

  • Page 141

    8-37 6. Loosen the locknut at the crankcase side. 7. Turn the adjusting nut at the crankcase in direction a to increase the free play or in direction b to decrease the free play. 8. Tighten the locknut at the crankcase and the clutch lever. 1. Locknut 2. Adjusting nut 1 2 a b 1s3-9-11-3 15/6/05 3:02...

  • Page 142

    Ebu11440 drive chain slack check note: move the atv back and forth and find the tight- est position of the drive chain. Check and/or adjust the chain slack while it is in this tightest position. To check the drive chain slack, all tires must be touching the ground and there should be no weight on it...

  • Page 143

    Ebu15752 adjusting the drive chain slack 1. Loosen the rear axle pinch bolts. 2. Insert a rod of a diameter of 8 mm and a length of 10 cm into one of the holes in the drive chain tensioner as shown. 1. Rear axle pinch bolt ( × 4) 2. Rod 3. Drive chain tensioner 4. Hole ( × 3) 3. Shift the transmissi...

  • Page 144

    5. Tighten the rear axle pinch bolts in the order shown to the specified torque. Ebu08050 lubricating the drive chain the drive chain must be cleaned and lubricated at the intervals specified in the periodic mainte- nance and lubrication chart, otherwise it will quickly wear out, especially when rid...

  • Page 145

    1. Clean the drive chain with kerosene and a small soft brush. C c to prevent damaging the o-rings, do not clean the drive chain with steam cleaners, high-pressure washers or inappropriate sol- vents. 2. Wipe the drive chain dry. 3. Thoroughly lubricate the drive chain with a special o-ring chain lu...

  • Page 146: Warning

    Ebu03560 cable inspection and lubrication lubricate the inner cables and the cable ends. If the cables do not operate smoothly, ask a yamaha dealer to replace them. Ebu07370 brake and shift pedal/brake and clutch lever lubrication lubricate the pivoting parts of each lever and pedal. 8-42 potential ...

  • Page 147

    Ebu10180 front upper and lower arm pivot lubrication lubricate the upper and lower arm pivots. 1. Upper grease nipple 2. Lower grease nipple ( × 2) 1. Upper grease nipple 2. Lower grease nipple ( × 2) 8-43 recommended lubricant: lithium-soap-based grease 1 2 left side 1 2 right side 1s3-9-11-3 15/6/...

  • Page 148

    8-44 ebu09870 rear arm pivot lubrication lubricate the rear arm pivots. 1. Grease nipple 1. Grease nipple 1. Grease nipple 1 1 1 recommended lubricant: lithium-soap-based grease 1s3-9-11-3 15/6/05 3:02 pm page 8-44.

  • Page 149

    8-45 1s3-9-11-3 15/6/05 3:02 pm page 8-45.

  • Page 150

    Ebu11120 wheel removal 1. Loosen the wheel nuts. 2. Elevate the atv and place a suitable stand under the frame. 3. Remove the nuts from the wheel. 4. Remove the wheel. 1. Nut ( × 4) 1. Nut ( × 4) 8-46 front rear 1s3-9-11-3 15/6/05 3:03 pm page 8-46.

  • Page 151

    8-47 ebu07390 wheel installation when installing the wheel, reverse the removal procedure. Note: the arrow mark on the tire must point toward the rotating direction of the wheel. 1. Arrow mark 1. Arrow mark tighten the wheel nuts to the specified torque. 1 wheel nut torque: front: 45 nm (4.5 m 0 kgf...

  • Page 152: Warning

    Ebu03800 battery this machine is equipped with a sealed-type battery. Therefore it is not necessary to check the electrolyte or add distilled water in the bat- tery. If the battery seems to have discharged, consult a yamaha dealer. C c do not try to remove the sealing caps of the battery cells. You ...

  • Page 153

    Ebu03850 battery maintenance 1. When the machine is not used for a month or longer, remove the battery and store it in a cool, dark place. Completely recharge the battery before reinstallation. C c a special battery charger (constant voltage/ampere or constant voltage) is required for recharging a s...

  • Page 154

    Ebu15830 fuse replacement 1. The main fuse case and the fuse box are located under the seat. 2. If a fuse is blown, turn off the main switch and install a new fuse of the specified amperage. Then turn on the switches. If the fuse immediately blows again, consult a yamaha dealer. 1. Main fuse 2. Main...

  • Page 155: Warning

    C c to prevent accidental short-circuiting, turn off the main switch when checking or replac- ing a fuse. 8-51 potential hazard using an improper fuse. What can happen an improper fuse can cause damage to the electrical system which could lead to a fire. How to avoid the hazard always use a fuse of ...

  • Page 156

    Ebu14040 replacing a headlight bulb if a headlight bulb burns out, replace it as fol- lows. 1. Remove the headlight assembly by remov- ing the bolts. 1. Headlight assembly 2. Bolt ( × 2) 2. Disconnect the headlight coupler. 3. Remove the headlight bulb holder cover. 1. Headlight bulb holder cover 2....

  • Page 157: Warning

    4. Push the headlight bulb holder in and turn it counterclockwise to remove. 1. Headlight bulb holder 5. Remove the defective bulb and replace it with a new bulb. 8-53 potential hazard a headlight bulb is hot when it is on and immediately after it is turned off. What can happen you can be burned, or...

  • Page 158

    1. Do not touch the glass part of the bulb. C c do not touch the glass part of the headlight bulb to keep it free from oil, otherwise the transparency of the glass, the luminosity of the bulb, and the bulb life will be adversely affected. Thoroughly clean off any dirt and fingerprints on the headlig...

  • Page 159

    Ebu14050 headlight beam adjustment c c it is advisable to have a yamaha dealer make this adjustment. To raise the beam, turn the adjusting bolt in direction a . To lower the beam, turn the adjusting bolt in direction b . 1. Adjusting screw ebu15852 tail/brake light this model is equipped with an led...

  • Page 160: Warning

    Ebu04120 troubleshooting although yamaha machines receive a rigid inspection before shipment from the factory, trouble may occur during operation. Any prob- lem in the fuel, compression, or ignition systems can cause poor starting and loss of power. The troubleshooting chart describes a quick, easy ...

  • Page 161

    8-57 ebu15860 troubleshooting charts starting problems or poor engine performance 1. Fuel check the fuel level in the fuel tank. 2. Compression use the electric starter to see if there is compression 3. Ignition remove the spark plug and check the electrodes. Wet wipe clean with dry cloth dry attach...

  • Page 162: Warning

    8-58 engine overheating note: if it is difficult to get the recommended coolant, tap water can be temporarily used, provided that it is changed to the recommended coolant as soon as possible. Potential hazard removing the radiator cap when the engine and radiator are still hot. What can happen you c...

  • Page 163: Cleaning and Storage

    Ebu04170 cleaning and storage a. Cleaning frequent, thorough cleaning of your machine will not only enhance its appearance but will improve its general performance and extend the useful life of many components. 1. Before cleaning the machine: a. Block off the end of the exhaust pipe to prevent water...

  • Page 164: Warning

    7. Clean the seat with a vinyl upholstery cleaner to keep the cover pliable and glossy. 8. Automotive type wax may be applied to all painted and chrome plated surfaces. Avoid combination cleaner-waxes. Many contain abrasives which may mar the paint or protective finish. When finished, start the engi...

  • Page 165

    Ebu05250 b. Storage long term storage (60 days or more) of your machine will require some preventive proce- dures to guard against deterioration. After thor- oughly cleaning the machine, prepare for stor- age as follows: 1. Fill the fuel tank with fresh fuel and add the specified amount of yamaha fu...

  • Page 166

    8. Remove the battery and charge it. Store it in a dry place and recharge it once a month. Do not store the battery in an excessively warm or cold place (less than 0° c (30° f) or more than 30° c (90° f)). Note: make any necessary repairs before storing the machine. 9-4 1s3-9-11-3 15/6/05 3:03 pm pa...

  • Page 167: Specifications

    Ebu04280 specifications 10-1 model yfm700r dimension: overall length 1,845 mm ( 72.6 in) overall width 1,170 mm ( 46.1 in) overall height 1,130 mm ( 44.5 in) seat height 815 mm ( 32.1 in) wheel base 1,280 mm ( 50.4 in) ground clearance 240 mm ( 9.45 in) minimum turning radius: 3,500 mm (137.8 in) ba...

  • Page 168

    10-2 model yfm700r engine oil: type recommended engine oil classification: api service se, sf, sg type or higher c c in order to prevent clutch slippage (since the engine oil also lubricates the clutch), do not mix any chemical additives. Do not use oils with a diesel specification of “cd” or oils o...

  • Page 169

    10-3 model yfm700r cooling system: radiator capacity (including all routes) 1.61 l (1.42 imp qt, 1.70 us qt) coolant reservoir capacity (up to the maximum level mark) 0.25 l (0.22 imp qt, 0.26 us qt) air filter: wet type element fuel: type unleaded gasoline only tank capacity 11.0 l (2.42 imp gal, 2...

  • Page 170

    10-4 model yfm700r transmission: primary reduction system spur gear primary reduction ratio 77/34 (2.265) secondary reduction system chain drive secondary reduction ratio 38/14 (2.714) transmission type constant mesh 5-speed forward, 1-speed reverse operation left foot operation gear ratio 1st 38/13...

  • Page 171

    10-5 model yfm700r brake: front brake type dual disc brake operation right hand operation rear brake type single disc brake operation right foot operation suspension: front suspension double wishbone rear suspension swingarm (link suspension) shock absorber: front shock absorber coil spring/oil damp...

  • Page 172

    10-6 model yfm700r bulb voltage, wattage × quantity: headlight 12v, 30w/30w × 2 tail/brake light led indicator/warning light neutral led fuel level led reverse led coolant temperature led engine trouble led fuses: main 20.0 a headlight 15.0 a signaling system 10.0 a ignition 10.0 a fuel injection sy...

  • Page 173: Noise Regulation

    Ebu13640 noise regulation tampering with noise control system prohibited: federal law prohibits the following acts or the causing thereof: (1) the removal or rendering inopera- tive by any person other than for purposes of maintenance, repair, or replacement of any device or element of design incorp...

  • Page 174: Maintenance Record

    12-1 ebu15740 maintenance record copies of work orders and/or receipts for parts you purchase and install will be required to document maintenance done in accordance with the warranty. The chart below is printed only as a reminder to you that the maintenance work is required. It is not acceptable pr...

  • Page 175

    Ebu26310 13-1 yamaha motor corporation, u.S.A. Atv limited warranty 1s3-9-11-3 15/6/05 3:03 pm page 13-1.

  • Page 176

    13-2 13 1s3-9-11-3 15/6/05 3:03 pm page 13-2.

  • Page 177

    Ebu13700 14-1 1s3-9-11-3 15/6/05 3:03 pm page 14-1.

  • Page 178

    14-2 14 1s3-9-11-3 15/6/05 3:03 pm page 14-2.

  • Page 179

    Eebu04360 w indicates a potential hazard that could result in serious injury or death. 1s3-9-11-3 15/6/05 3:03 pm page 14-3.

  • Page 180

    Ebu13710 1s3-9-11-3 15/6/05 3:03 pm page 14-5.

  • Page 181: Warning

    Printed in japan 2005.6-6.8x1 ! (e) improper atv use can result in severe injury or death. Q warning always use an approved helmet and protective gear never use on public roads never carry passengers never use with drugs or alcohol never operate: 9 without proper training or instruction. 9 at speeds...

  • Page 182: Read    Carefull

    Dear new yamaha atv owner: congratulations on the purchase of your new yamaha atv. You have purchased a quality yamaha product that , with proper use and care , will provide hours of riding pleasure. Before you operate your new atv, yamaha recommends these important points: 8 read your owner ’ s man...

  • Page 183

    No postage necessary if mailed in the united states first class permit no. 4 cypress, ca postage will be paid by addressee yamaha motor corporation u.S.A. P.O. Box 6555 cypress, california 90630-9989 attn: sales administration atv card for us 4/2/03 9:06 am page 2.