1. DL manuals
  2. Yamaha
  3. Offroad Vehicle
  4. Raptor 700R YFM70RSPX
  5. Owner's Manual

Yamaha Raptor 700R YFM70RSPX Owner's Manual

Summary of Raptor 700R YFM70RSPX

  • Page 1

    This a owner’s manual lit-11626-21-12 1s3-28199-15 this atv should not be ridden by anyone under 16 years of age. Yfm70rspx warning read this manual carefully! It contains important safety information..

  • Page 2

    Ebu17091.

  • Page 3

    Ebu17170 introduction ebu17270 congratulations on your purchase of the yamaha yfm70rspx. This atv represents the result of many years of yamaha experience in the production of fine sporting, touring, and pace-setting racing machines. With the purchase of this yamaha, you can now appreciate the high ...

  • Page 4

    Ebu17330 important manual information ebu17341 failure to follow the warnings contained in this manual can result in serious in- jury or death. Particularly important information is distinguished in this manual by the following notations: * product and specifications are subject to change without no...

  • Page 5

    Ebu17350 important notice ebu17360 welcome to the yamaha world of motor sports! This atv is designed and manufactured for off-road use only. It is illegal and unsafe to operate this atv on any public street, road or highway. This atv complies with all applicable off-road noise level and spark arrest...

  • Page 6

    Warning ewb00010 indicates a potential hazard that could result in serious injury or death. Ebu17420 table of contents safety information .............................. 1-1 location of the warning and specification labels ............................ 2-1 description ....................................

  • Page 7

    Starting the engine .................................... 6-1 operating the reverse knob and driving in reverse .................................................... 6-2 shifting ...................................................... 6-3 engine break-in ......................................... 6-5 pa...

  • Page 8

    Checking and lubricating the brake and shift pedals ............................................ 8-37 checking the wheel hub bearings ........... 8-37 lubricating the swingarm pivots .............. 8-37 lubricating the upper and lower arm pivots ..................................................... ...

  • Page 9

    1-1 1 2 3 4 5 6 7 8 9 10 11 ebu17430 safety information safety information ebu26661 an atv is not a toy and can be hazard- ous to operate. An atv handles differently from other vehicles, in- cluding motorcycles and cars. A collision or roll- over can occur quickly, even during routine maneuvers such...

  • Page 10

    1-2 1 2 3 4 5 6 7 8 9 10 11 that is proper for the terrain, visibility, operating conditions, and your experience. ● never attempt wheelies, jumps, or other stunts. ● always inspect your atv each time you use it to make sure it is in safe operating condition. Al- ways follow the inspection and maint...

  • Page 11

    1-3 1 2 3 4 5 6 7 8 9 10 11 ing, use the proper gear and maintain a steady speed when climbing a hill. If you stall or roll backwards, follow the special procedure for braking described in this manual. Dismount on the uphill side or to a side if pointed straight up- hill. Turn the atv around and rem...

  • Page 12

    1-4 1 2 3 4 5 6 7 8 9 10 11 ewb02320 ewb00030 warning potential hazard improper handling of gasoline. What can happen gasoline can catch fire and you could be burned. How to avoid the hazard always turn off the engine when refueling. Do not refuel right after the engine has been running and is still...

  • Page 13

    2-1 1 2 3 4 5 6 7 8 9 10 11 ebu17660 location of the warning and specification labels 1 2 3 4 5 5.

  • Page 14

    2-2 1 2 3 4 5 6 7 8 9 10 11 ebu17670 read and understand all of the labels on your atv. These labels contain important information for safe and proper operation. Never remove any labels from your atv. If a label becomes difficult to read or comes off, request a replace- ment label from your yamaha d...

  • Page 15: Warning

    2-3 1 2 3 4 5 6 7 8 9 10 11 warning under 16 operating this atv if you are under the age of 16 increases your chance of severe injury or death. Never operate this atv if you are under age 16. 5fe-21697-01 1 warning improper atv use can result in severe injury or death. Always use never use never car...

  • Page 16

    2-4 1 2 3 4 5 6 7 8 9 10 11 warning this unit contains high pressure nitrogen gas. Mishandling can cause explosion. Read owner's manual for instructions. Do not incinerate, puncture or open. 4aa-22259-80 warning improper tire pressure or overloading can cause loss of control. Loss of control can res...

  • Page 17

    3-1 1 2 3 4 5 6 7 8 9 10 11 ebu17680 description ebu17690 left view ebu17700 right view 1. Engine oil tank 2. Coolant reservoir 3. Idle adjusting screw 4. Tail/brake light 5. Shift pedal 1 2 3 4 5 1. Spark arrester 2. Seat 3. Headlight 4. Brake pedal 1 2 3 4.

  • Page 18

    3-2 1 2 3 4 5 6 7 8 9 10 11 ebu17712 controls and instruments note: the atv you have purchased may differ slightly from the figures shown in this manual. 1. Clutch lever 2. Parking brake lever 3. Main switch 4. Brake lever 5. Throttle lever 6. Reverse knob 7. Fuel tank cap 8. Handlebar switches 1 2 ...

  • Page 19

    4-1 1 2 3 4 5 6 7 8 9 10 11 ebu17720 instrument and control functions warning ewb00010 indicates a potential hazard that could result in serious injury or death. Ebu17760 main switch the positions of the main switch are as follows: on all electrical systems are supplied with power. The headlights an...

  • Page 20

    4-2 1 2 3 4 5 6 7 8 9 10 11 ebu26692 indicator lights and warning lights ebu17830 reverse indicator light “ ” this indicator light comes on when the transmis- sion is in the reverse position. Ebu17860 neutral indicator light “ ” this indicator light comes on when the transmis- sion is in the neutral...

  • Page 21

    4-3 1 2 3 4 5 6 7 8 9 10 11 possible. The electrical circuit of the warning light can be checked by setting the engine stop switch to “run” and turning the key to “on”. If the warning light does not come on, and then go off, have a yamaha dealer check the electrical circuit. Ebu26720 engine trouble ...

  • Page 22

    4-4 1 2 3 4 5 6 7 8 9 10 11 ebu18090 start switch “start” push this switch to crank the engine with the start- er. Caution: ecb00050 see the starting instructions on page 6-1 prior to starting the engine. Ebu18140 light switch “lights” set this switch to “lo” to turn on the low beams and the taillig...

  • Page 23

    4-5 1 2 3 4 5 6 7 8 9 10 11 ebu18311 speed limiter your atv was delivered with an adjustable speed limiter. The speed limiter keeps the throttle from fully opening, even when the throttle lever is pushed to the maximum. 1. Loosen the locknut. 2. To increase the maximum engine power avail- able and t...

  • Page 24

    4-6 1 2 3 4 5 6 7 8 9 10 11 ewb00190 ebu18382 clutch lever the clutch lever is located on the left handlebar and the ignition circuit cut-off system is incorporat- ed in the clutch lever holder. To disengage the clutch, pull the clutch lever toward the handlebar grip. To engage the clutch, release t...

  • Page 25

    4-7 1 2 3 4 5 6 7 8 9 10 11 ebu18432 brake pedal the brake pedal is located on the right side of the atv. To apply the rear brake, push down on the brake pedal. Ebu18510 parking brake lever use the parking brake before starting the engine or parking the atv, especially on a slope. To apply the parki...

  • Page 26

    4-8 1 2 3 4 5 6 7 8 9 10 11 ewb00170 ebu18540 shift pedal this atv is equipped with a constant-mesh 5- speed forward and 1-speed reverse transmission. The shift pedal is located on the left side of the en- gine and is used in combination with the clutch 1. Parking brake lever (locked position) 1. Pa...

  • Page 27

    4-9 1 2 3 4 5 6 7 8 9 10 11 when shifting. Ebu18641 reverse knob “rev” the reverse knob is used to shift into reverse. See the “operating the reverse knob and driving in re- verse” section on page 6-2 before operating this atv in reverse. Ebu18720 fuel tank cap remove the fuel tank cap by turning it...

  • Page 28

    4-10 1 2 3 4 5 6 7 8 9 10 11 ebu18730 fuel make sure that there is sufficient fuel in the tank. Fill the fuel tank to the bottom of the filler tube as shown. Caution: ecb00070 use only unleaded gasoline. The use of leaded gasoline will cause severe damage to internal engine parts, such as the valves...

  • Page 29

    4-11 1 2 3 4 5 6 7 8 9 10 11 rings, as well as to the exhaust system. Your yamaha engine has been designed to use regular unleaded gasoline with a pump octane number [(r+m)/2] of 86 or higher, or a research oc- tane number of 91 or higher. If knocking or pinging occurs, use a different brand of gaso...

  • Page 30

    4-12 1 2 3 4 5 6 7 8 9 10 11 to install the seat insert the projections on the front of the seat into the seat holders and push down on the seat at the rear. Note: make sure that the seat is securely fitted. Ebu27892 adjusting the front shock absorber assemblies these shock absorber assemblies are e...

  • Page 31

    4-13 1 2 3 4 5 6 7 8 9 10 11 ewb00360 spring preload 1. Loosen the locknut. 2. Turn the adjusting nut in direction (a) to in- crease the spring preload and thereby harden the suspension, and in direction (b) to de- crease the spring preload and thereby soften the suspension. Note: ● a special wrench...

  • Page 32

    4-14 1 2 3 4 5 6 7 8 9 10 11 adjusting nut, distance a is changed by 1.5 mm (0.06 in). 3. Tighten the locknut to the specified torque. Caution: ecb00080 always tighten the locknut against the adjust- ing nut, and then tighten it to the specified torque. Rebound damping force turn the adjusting screw...

  • Page 33

    4-15 1 2 3 4 5 6 7 8 9 10 11 compression damping force compression damping force (for fast compression damping) 1. To increase the compression damping force and thereby harden the compression damp- ing, turn the adjusting bolt in direction (a). To decrease the compression damping force and thereby s...

  • Page 34

    4-16 1 2 3 4 5 6 7 8 9 10 11 note: make sure that the position indicator marks are aligned when the shock absorber assembly is set to the standard setting. Compression damping force (for slow compres- sion damping) 1. To increase the compression damping force and thereby harden the compression damp-...

  • Page 35

    4-17 1 2 3 4 5 6 7 8 9 10 11 the minimum and maximum settings. Note: although the total number of clicks of a damping force adjusting mechanism may not exactly match the above specifications due to small differences in production, the actual number of clicks always rep- resents the entire adjusting ...

  • Page 36

    4-18 1 2 3 4 5 6 7 8 9 10 11 ewb00380 spring preload 1. Loosen the locknut. 2. Turn the adjusting nut in direction (a) to in- crease the spring preload and thereby harden the suspension, and in direction (b) to de- crease the spring preload and thereby soften the suspension. Note: ● a special wrench...

  • Page 37

    4-19 1 2 3 4 5 6 7 8 9 10 11 adjusting nut, distance a is changed by 1.5 mm (0.06 in). 3. Tighten the locknut to the specified torque. Caution: ecb00080 always tighten the locknut against the adjust- ing nut, and then tighten it to the specified torque. Rebound damping force turn the adjusting screw...

  • Page 38

    4-20 1 2 3 4 5 6 7 8 9 10 11 compression damping force compression damping force (for fast compression damping) 1. To increase the compression damping force and thereby harden the compression damp- ing, turn the adjusting bolt in direction (a). To decrease the compression damping force and thereby s...

  • Page 39

    4-21 1 2 3 4 5 6 7 8 9 10 11 note: make sure that the position indicator marks are aligned when the shock absorber assembly is set to the standard setting. Compression damping force (for slow compres- sion damping) 1. To increase the compression damping force and thereby harden the compression damp-...

  • Page 40

    4-22 1 2 3 4 5 6 7 8 9 10 11 the minimum and maximum settings. Note: although the total number of clicks of a damping force adjusting mechanism may not exactly match the above specifications due to small differences in production, the actual number of clicks always rep- resents the entire adjusting ...

  • Page 41

    5-1 1 2 3 4 5 6 7 8 9 10 11 ebu19200 pre-operation checks ebu19212 pre-operation check list before operating this atv, be sure to check the items listed in the following table. Ewb00470 note: the maintenance of some items in the table has to be performed by a yamaha dealer. Refer to the periodic mai...

  • Page 42

    5-2 1 2 3 4 5 6 7 8 9 10 11 item routine page fuel ● check fuel level in fuel tank, and add recommended fuel if neces- sary. ● check fuel line for leakage. Correct if necessary. 4-10, 5-4 engine oil ● check oil level in engine, and add recommended oil to specified level if necessary. ● check atv for...

  • Page 43

    5-3 1 2 3 4 5 6 7 8 9 10 11 wheels and tires ● check wheel condition, and replace if damaged. ● check tire condition and tread depth. Replace if necessary. ● check air pressure. Correct if necessary. 5-6, 5-7, 5-8 brake and shift pedals ● make sure that operation is smooth. Lubricate pedal pivoting ...

  • Page 44

    5-4 1 2 3 4 5 6 7 8 9 10 11 ebu19530 fuel make sure that there is sufficient fuel in the tank. (see page 4-10.) ewb00500 ebu19560 engine oil make sure that the engine oil is at the specified lev- el. Add oil as necessary. (see page 8-9.) ebu19620 coolant make sure that the coolant is at the specifie...

  • Page 45

    5-5 1 2 3 4 5 6 7 8 9 10 11 ebu19700 front and rear brakes brake lever and brake pedal ● check that there is no free play in the brake le- ver. If there is free play, have a yamaha dealer check the brake system. ● check for correct brake pedal height. (see page 8-29.) if the pedal height is incorrec...

  • Page 46

    5-6 1 2 3 4 5 6 7 8 9 10 11 necessary. Ebu19770 drive chain check the condition of the drive chain and check the drive chain slack. Lubricate and adjust the drive chain as necessary. (see page 8-33.) ebu19781 tires ewb00561 warning potential hazard operating this atv with improper tires, or with imp...

  • Page 47

    5-7 1 2 3 4 5 6 7 8 9 10 11 ebu19820 measuring the tire pressure use the low-pressure tire gauge. Note: the low-pressure tire gauge is included as stan- dard equipment. Make two measurements of the tire pressure and use the second reading. Dust or dirt in the gauge could cause the first reading to b...

  • Page 48

    5-8 1 2 3 4 5 6 7 8 9 10 11 set the tire pressure when the tires are cold. Set the tire pressures to the following specifications: ebu19830 tire wear limit replace the tire when the tire groove decreases to 3 mm (0.12 in). 1. Low-pressure tire gauge recommended pressure: front 27.5 kpa (4.0 psi) (0....

  • Page 49

    5-9 1 2 3 4 5 6 7 8 9 10 11 ebu19840 chassis fasteners make sure that all nuts, bolts and screws are prop- erly tightened. Ebu19850 instruments, lights and switches check that all instruments, lights and switches are working properly. Correct if necessary. 1. Tire wear limit.

  • Page 50

    6-1 1 2 3 4 5 6 7 8 9 10 11 ebu19870 operation warning ewb00010 indicates a potential hazard that could result in serious injury or death. Ebu19890 ewb00610 ebu26740 starting the engine ewb00620 caution: ecb00150 see the “engine break-in” section on page 6-5 prior to operating the engine for the fir...

  • Page 51

    6-2 1 2 3 4 5 6 7 8 9 10 11 warning light should come on, then go off. If a warning light does not go off, see page 4-2 for the corresponding warning light circuit check. 3. Shift the transmission into neutral. The neutral indicator light should come on, if it does not come on, have a yamaha dealer ...

  • Page 52

    6-3 1 2 3 4 5 6 7 8 9 10 11 sion into reverse by pressing down on the shift pedal, and then release the reverse knob. Note: when in reverse, the reverse indicator light should come on. If the indicator light does not come on, have a yamaha dealer check the electrical circuit. 4. Check behind you for...

  • Page 53

    6-4 1 2 3 4 5 6 7 8 9 10 11 ebu20560 to start out and accelerate 1. Release the throttle lever. Caution: ecb00200 always close the throttle before shifting gears, otherwise damage to the engine and drive train may result. 2. Pull the clutch lever to disengage the clutch. 3. Shift into first gear. 4....

  • Page 54

    6-5 1 2 3 4 5 6 7 8 9 10 11 tle and apply the brakes smoothly and evenly. As you slow down, shift to a lower gear. Be sure that the engine has sufficiently slowed before engaging a lower gear. Improper use of the brakes or shifting can cause the tires to lose traction, reducing con- trol and increas...

  • Page 55

    6-6 1 2 3 4 5 6 7 8 9 10 11 operation or any condition that might result in en- gine overheating must be avoided. 0–160 km (0–100 mi) or 0–10 hours avoid prolonged operation above 1/2 throttle. Vary the speed of the atv regularly. Do not operate it at one set throttle position. 160–320 km (100–200 m...

  • Page 56

    6-7 1 2 3 4 5 6 7 8 9 10 11 ebu20870 parking on a slope ewb00800 1. Bring the atv to a stop by applying the front brake. 2. With the front and rear brake applied, pull the clutch lever, shift into the neutral position, re- lease the clutch lever, and then apply the parking brake. 3. Stop the engine ...

  • Page 57

    6-8 1 2 3 4 5 6 7 8 9 10 11 ering an accessory or operating an atv which has accessories. ● choose only accessories designed for your atv. Your yamaha dealer has a variety of gen- uine yamaha accessories. Other accessories may also be available on the market. However, it is not possible for yamaha t...

  • Page 58

    6-9 1 2 3 4 5 6 7 8 9 10 11 ● make sure the load does not interfere with con- trols or your ability to see where you are going. ● ride more slowly than you would without a load. The more weight you carry, the slower you should go. Although conditions vary, it is good practice not to exceed 2nd gear ...

  • Page 59

    7-1 1 2 3 4 5 6 7 8 9 10 11 ebu21131 riding your atv.

  • Page 60

    7-2 1 2 3 4 5 6 7 8 9 10 11 warning ewb00010 indicates a potential hazard that could result in serious injury or death. Ebu21591 getting to know your atv this atv is intended for recreational use by expe- rienced operators only. Even if you are an experi- enced operator of all other all terrain atvs...

  • Page 61

    7-3 1 2 3 4 5 6 7 8 9 10 11 riding your atv requires skills acquired through practice over a period of time. Take the time to learn the basic techniques well before attempting more difficult maneuvers. Not recommended for children under 16 years of age. Ewb00901 how to avoid the hazard beginning and...

  • Page 62

    7-4 1 2 3 4 5 6 7 8 9 10 11 this atv is designed to carry operator only – passengers prohibited. Ewb00910 apparel ewb00920 warning potential hazard carrying a passenger on this atv. What can happen greatly reduces your ability to balance and control this atv. Could cause an accident, resulting in ha...

  • Page 63

    7-5 1 2 3 4 5 6 7 8 9 10 11 do not operate after consuming alcohol or drugs. The operator’s performance capability is reduced by the influence of alcohol or drugs. What can happen operating without an approved motorcycle helmet increases your chances of a severe head injury or death in the event of ...

  • Page 64

    7-6 1 2 3 4 5 6 7 8 9 10 11 ewb00930 pre-operation checks always perform the pre-operation checks listed on page 5-1 before riding for proper care of the atv and to ensure safety. Ewb00940 ewb00950 warning potential hazard operating this atv after consuming alcohol or drugs. What can happen could se...

  • Page 65

    7-7 1 2 3 4 5 6 7 8 9 10 11 warning ewb00010 indicates a potential hazard that could result in serious injury or death. Do not operate at speeds too fast for your skills or the conditions. Ewb00960 speed limiter for riders less experienced with this model, the throttle lever housing is equipped with...

  • Page 66

    7-8 1 2 3 4 5 6 7 8 9 10 11 loading and accessories as originally equipped, this atv is not designed to carry cargo or tow a trailer. If you choose to add ac- cessories so that you can carry cargo or tow a trail- er, you must use common sense and good judgment. Use extra caution when riding the atv ...

  • Page 67

    7-9 1 2 3 4 5 6 7 8 9 10 11 during operation always keep your feet on the footboards during op- eration, otherwise they may contact the rear wheels. Ewb00980 avoid wheelies and jumping. You may lose control of the atv or overturn. Ewb00990 warning potential hazard removing hands from handlebars or f...

  • Page 68

    7-10 1 2 3 4 5 6 7 8 9 10 11 modifications ewb01000 exhaust system the exhaust system on the atv is very hot during and following operation. To prevent burns, avoid touching the exhaust system. Park the atv in a place where pedestrians or children are not likely to touch it. Ewb01010 warning potenti...

  • Page 69

    7-11 1 2 3 4 5 6 7 8 9 10 11 be careful where you ride this atv is designed for off-road use only. Riding on paved surfaces can cause loss of control. Ewb01020 how to avoid the hazard do not operate, idle, or park the atv in dry grass or other dry ground cover. Keep the engine area free of dry grass...

  • Page 70

    7-12 1 2 3 4 5 6 7 8 9 10 11 do not ride on any public road, street, or highway. Riding on public roads can result in collisions with other vehicles. Ewb01030 know the terrain where you ride. Ride cautiously in unfamiliar areas. Stay alert for holes, rocks, or roots in the terrain, and other hidden ...

  • Page 71

    7-13 1 2 3 4 5 6 7 8 9 10 11 ewb01040 warning potential hazard failure to use extra care when operating this atv on unfamiliar terrain. What can happen you can come upon hidden rocks, bumps, or holes, without enough time to react. Could result in the atv overturning or going out of control. How to a...

  • Page 72

    7-14 1 2 3 4 5 6 7 8 9 10 11 ewb01050 when riding in an area where you might not easily be seen, such as desert terrain, mount a caution flag on the atv. Do not use the flag pole bracket as a trailer hitch. Warning potential hazard failure to use extra care when operating on excessively rough, slipp...

  • Page 73

    7-15 1 2 3 4 5 6 7 8 9 10 11 ewb01060 do not ride in areas posted “no trespassing”. Do not ride on private property without getting per- mission. Select a large, flat area off-road to become familiar with your atv. Make sure that this area is free of obstacles and other riders. You should practice c...

  • Page 74

    7-16 1 2 3 4 5 6 7 8 9 10 11 do not allow skin or clothing to come in contact with these components. With the engine idling, pull the clutch lever to dis- engage the clutch and shift into 1st gear, and then release the parking brake. Open the throttle grad- ually, and at the same time, release the c...

  • Page 75

    7-17 1 2 3 4 5 6 7 8 9 10 11 turning your atv to achieve maximum traction while riding off-road, the two rear wheels are mounted solidly on one axle and turn together at the same speed. There- fore, unless the wheel on the inside of the turn is al- lowed to slip or lose some traction, the atv will r...

  • Page 76

    7-18 1 2 3 4 5 6 7 8 9 10 11 this procedure should be practiced at slow speed many times in a large off-road area with no obsta- cles. If an incorrect technique is used, your atv may continue to go straight. If the atv doesn’t turn, come to a stop and then practice the proce- dure again. If the ridi...

  • Page 77

    7-19 1 2 3 4 5 6 7 8 9 10 11 it is important when climbing a hill to make sure that your weight is transferred forward on the atv. This can be accomplished by leaning forward and, on steeper inclines, standing on the footboards and leaning forward over the handlebars. Ewb01100 what can happen the at...

  • Page 78

    7-20 1 2 3 4 5 6 7 8 9 10 11 if you are climbing a hill and you find that you have not properly judged your ability to make it to the top, you should turn the atv around while you still have forward motion (provided you have the room to do so) and go down the hill. Ewb01190 warning potential hazard ...

  • Page 79

    7-21 1 2 3 4 5 6 7 8 9 10 11 if your atv has stalled or stopped and you believe you can continue up the hill, restart carefully to make sure you do not lift the front wheels which could cause you to lose control. If you are unable to continue up the hill, dismount the atv on the up- hill side. Physi...

  • Page 80

    7-22 1 2 3 4 5 6 7 8 9 10 11 riding downhill when riding your atv downhill, shift your weight as far to the rear and uphill side of the atv as pos- sible. Move back on the seat and sit with your arms straight. Choose a low gear which will allow the en- gine compression to do most of the braking for ...

  • Page 81

    7-23 1 2 3 4 5 6 7 8 9 10 11 crossing a slope traversing a sloping surface on your atv requires you to properly position your weight to maintain proper balance. Be sure that you have learned the basic riding skills on flat ground before attempting to cross a sloping surface. Avoid slopes with slip- ...

  • Page 82

    7-24 1 2 3 4 5 6 7 8 9 10 11 steering when riding on loose surfaces by pointing the front wheels slightly uphill. When riding on slopes, be sure not to make sharp turns either up or down hill. If your atv does begin to tip over, gradually steer in the downhill direction if there are no obstacles in ...

  • Page 83

    7-25 1 2 3 4 5 6 7 8 9 10 11 low water of up to a maximum of 35 cm (14 in) in depth. Before entering the water, choose your path carefully. Enter where there is no sharp drop off, and avoid rocks or other obstacles which may be slippery or upset the atv. Drive slowly and care- fully. Ewb01150 test y...

  • Page 84

    7-26 1 2 3 4 5 6 7 8 9 10 11 caution: ecb00240 after riding your atv in water, be sure to drain the trapped water by removing the check hose at the bottom of the air filter case. Wash the atv in fresh water if it has been operated in salt water or muddy conditions. Riding over rough terrain riding o...

  • Page 85

    7-27 1 2 3 4 5 6 7 8 9 10 11 sliding and skidding care should be used when riding on loose or slip- pery surfaces since the atv may slide. If unex- pected and uncorrected, sliding could lead to an accident. To reduce the tendency for the front wheels to slide in loose or slippery conditions, positio...

  • Page 86

    7-28 1 2 3 4 5 6 7 8 9 10 11 with practice, over a period of time, skill at con- trolled sliding can be developed. The terrain should be chosen carefully before attempting such maneuvers, since both stability and control are re- duced. Bear in mind that sliding maneuvers should always be avoided on ...

  • Page 87

    7-29 1 2 3 4 5 6 7 8 9 10 11 steer in the direction of the slide if you have the room. Applying the brakes or accelerating is not recommended until you have corrected the slide. (see page 7-27.) ● if your atv can’t make it up a hill you are trying to climb: turn the atv around if you still have forw...

  • Page 88

    8-1 1 2 3 4 5 6 7 8 9 10 11 ebu21647 periodic maintenance and minor repair ebu21660 safety is an obligation of the owner. Periodic in- spection, adjustment and lubrication will keep your atv in the safest and best operating condition possible. The most important points of inspection, adjustment, and...

  • Page 89

    8-2 1 2 3 4 5 6 7 8 9 10 11 the service information included in this manual and the tools provided in the owner’s tool kit are in- tended to assist you in the performance of preven- tive maintenance and minor repairs. However, additional tools such as a torque wrench may be necessary to perform cert...

  • Page 90

    8-3 1 2 3 4 5 6 7 8 9 10 11 ebu21742 periodic maintenance chart for the emission control system note: ● for atvs not equipped with an odometer or an hour meter, follow the month maintenance intervals. ● for atvs equipped with an odometer or an hour meter, follow the km (mi) or hours maintenance inte...

  • Page 91

    8-4 1 2 3 4 5 6 7 8 9 10 11 ebu21864 general maintenance and lubrication chart no. Item check or maintenance job initial every whichev- er comes first month 1 3 6 6 12 km (mi) 320 (200) 1300 (800) 2500 (1600) 2500 (1600) 5000 (3200) hours 20 80 160 160 320 1 air filter element ● clean and replace if...

  • Page 92

    8-5 1 2 3 4 5 6 7 8 9 10 11 10 * upper and lower arm pivots ● lubricate with lithium-soap-based grease. √ √ √ 11 drive chain ● check chain slack and adjust if necessary. ● check rear wheel alignment and correct if necess- sary. ● clean and lubricate. √ √ √ √ √ 12 * chassis fasteners ● make sure that...

  • Page 93

    8-6 1 2 3 4 5 6 7 8 9 10 11 ebu23070 note: ● the air filter needs more frequent service if you are riding in unusually wet or dusty areas. ● hydraulic brake service ● regularly check and, if necessary, correct the brake fluid level. ● every two years replace the internal components of the brake mast...

  • Page 94

    8-7 1 2 3 4 5 6 7 8 9 10 11 warning ewb00010 indicates a potential hazard that could result in serious injury or death. Ebu23080 removing and installing the panel the panel shown needs to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time th...

  • Page 95

    8-8 1 2 3 4 5 6 7 8 9 10 11 plug should be removed and checked in accor- dance with the periodic maintenance and lubrica- tion chart. In addition, the condition of the spark plug can reveal the condition of the engine. To remove the spark plug 1. Remove the spark plug cap. 2. Remove the spark plug a...

  • Page 96

    8-9 1 2 3 4 5 6 7 8 9 10 11 replace it if necessary. To install the spark plug 1. Measure the spark plug gap with a wire thick- ness gauge and, if necessary, adjust the gap to specification. 2. Clean the surface of the spark plug gasket and its mating surface, and then wipe off any grime from the sp...

  • Page 97

    8-10 1 2 3 4 5 6 7 8 9 10 11 to check the engine oil level 1. Place the atv on a level surface. 2. Start the engine, warm it up until the engine oil has reached a normal temperature of 60 °c (141 °f), let it continue to idle for ten seconds or more, and then turn the engine off. Note: to achieve the...

  • Page 98

    8-11 1 2 3 4 5 6 7 8 9 10 11 note: when adding oil, be careful not to overfill the en- gine oil tank; the oil level rises faster starting from the half-level-portion on the dipstick. 6. Insert the dipstick into the engine oil tank filler hole, and then tighten the engine oil tank filler cap. Caution...

  • Page 99

    8-12 1 2 3 4 5 6 7 8 9 10 11 5. Remove the engine oil tank filler cap and the engine oil tank drain bolt. 6. Check the washers for damage, and replace if necessary. Note: skip steps 7–10 if the oil filter element is not being replaced. 7. Remove the oil filter element cover by remov- ing the bolts, ...

  • Page 100

    8-13 1 2 3 4 5 6 7 8 9 10 11 9. Install a new oil filter element and the o-rings. Note: make sure that the o-rings are properly seated. 10. Install the oil filter element cover by installing the bolts, and then tighten them to the speci- fied torque. 11. Install the crankcase engine oil drain bolt a...

  • Page 101

    8-14 1 2 3 4 5 6 7 8 9 10 11 16. Install and tighten the engine oil tank filler cap. Note: be sure to wipe off spilled oil on any parts after the engine and exhaust system have cooled down. Caution: ecb00300 ● in order to prevent clutch slippage (since the engine oil also lubricates the clutch), do ...

  • Page 102

    8-15 1 2 3 4 5 6 7 8 9 10 11 3. If the coolant is at or below the minimum level mark, remove the reservoir cap, add coolant or distilled water to the maximum level mark, and then install the reservoir cap. Caution: ecb00401 ● if coolant is not available, use distilled water or soft tap water instead...

  • Page 103

    8-16 1 2 3 4 5 6 7 8 9 10 11 1. Place the atv on a level surface. 2. Remove panel a. (see page 8-7.) 3. Place a container under the engine, and then remove the coolant drain bolt. 4. Remove the radiator cap. 5. Remove the coolant reservoir cap. 6. Disconnect the hose on the coolant reservoir side, a...

  • Page 104

    8-17 1 2 3 4 5 6 7 8 9 10 11 7. After draining the coolant, thoroughly flush the cooling system with clean tap water. 8. Replace the coolant drain bolt washer if it is damaged, and then tighten the coolant drain bolt to the specified torque. 9. Connect the coolant reservoir hose. 10. Pour the recomm...

  • Page 105

    8-18 1 2 3 4 5 6 7 8 9 10 11 tected against frost and corrosion. ● if water has been added to the coolant, have a yamaha dealer check the antifreeze con- tent of the coolant as soon as possible, oth- erwise the effectiveness of the coolant will be reduced. 12. Install the radiator cap, start the eng...

  • Page 106

    8-19 1 2 3 4 5 6 7 8 9 10 11 3. Loosen the wing bolt. 4. Remove the air filter element together with the wing bolt and washer. 5. Remove the wing bolt and washer from the air filter element. 6. Remove the sponge material from the air filter element frame. 1. Air filter case cover 2. Air filter case ...

  • Page 107

    8-20 1 2 3 4 5 6 7 8 9 10 11 7. Wash the sponge material gently but thor- oughly in solvent. Ewb01900 8. Squeeze the excess solvent out of the sponge material and let it dry. Caution: ecb00440 do not twist the sponge material when squeez- ing it. 9. Check the sponge material and replace it if damage...

  • Page 108

    8-21 1 2 3 4 5 6 7 8 9 10 11 note: the sponge material should be wet but not drip- ping. 11. Pull the sponge material over the air filter ele- ment frame. 12. Install the washer onto the air filter element frame, and then insert the wing bolt into the hole in the air filter element frame. Caution: e...

  • Page 109

    8-22 1 2 3 4 5 6 7 8 9 10 11 will affect the fuel injection system with sub- sequent poor performance and possible en- gine overheating. Ebu23872 cleaning the spark arrester select a well-ventilated area free of combustible materials and make sure the exhaust and muffler are cool. 1. Remove the bolt...

  • Page 110

    8-23 1 2 3 4 5 6 7 8 9 10 11 7. Start the engine and rev it up approximately twenty times while momentarily creating ex- haust system back pressure by blocking the end of the muffler with a shop towel. 8. Stop the engine and allow the exhaust pipe to cool. 9. Install the purging bolt and tighten it....

  • Page 111

    8-24 1 2 3 4 5 6 7 8 9 10 11 1. Start the engine and warm it up. Note: the engine is warm when it quickly responds to the throttle. 2. Attach the tachometer to the spark plug lead. 3. Check the engine idling speed and, if neces- sary, adjust it to specification by turning the idle adjusting screw. T...

  • Page 112

    8-25 1 2 3 4 5 6 7 8 9 10 11 the throttle cable free play, turn the adjusting bolt in direction (b). 3. Tighten the locknut. Ebu24060 valve clearance the valve clearance changes with use, resulting in improper air-fuel mixture and/or engine noise. To prevent this from occurring, the valve clearance ...

  • Page 113

    8-26 1 2 3 4 5 6 7 8 9 10 11 ebu26821 checking the brake fluid level insufficient brake fluid may allow air to enter the brake system, possibly causing it to become inef- fective. Before riding, check that the brake fluid is above the minimum level mark and replenish if neces- sary. A low brake flui...

  • Page 114

    8-27 1 2 3 4 5 6 7 8 9 10 11 note: to check the rear brake fluid level, remove the seat. (see page 4-11.) if the rear brake fluid level is low, replenish as fol- lows. 1. Remove the cowling bolt and quick fastener. 2. Pull the cowling slightly outward as shown. 3. Remove the brake fluid reservoir ca...

  • Page 115

    8-28 1 2 3 4 5 6 7 8 9 10 11 ● refill with the same type of brake fluid. Mixing fluids may result in a harmful chemical reaction and lead to poor braking performance. ● be careful that water does not enter the brake fluid reservoir when refilling. Water will signifi- cantly lower the boiling point o...

  • Page 116

    8-29 1 2 3 4 5 6 7 8 9 10 11 ewb02010 ebu24601 checking the brake pedal position the brake pedal position must be checked and, if necessary, adjusted at the intervals specified in the periodic maintenance and lubrication chart. The top of the brake pedal should be positioned 15.3 mm (0.60 in) below ...

  • Page 117

    8-30 1 2 3 4 5 6 7 8 9 10 11 ebu26840 adjusting the parking brake free play the parking brake free play must be checked and, if necessary, adjusted at the intervals specified in the periodic maintenance and lubrication chart. Cable length “a” should measure 58–60 mm (2.28–2.36 in). Adjust the parkin...

  • Page 118

    8-31 1 2 3 4 5 6 7 8 9 10 11 note: if the cable length cannot be adjusted to specifica- tion, consult a yamaha dealer. 4. Tighten the locknut on the brake cable. Ewb02030 ebu24740 brake light switches the operation of the brake light switches must be checked and, if necessary, adjusted at the inter-...

  • Page 119

    8-32 1 2 3 4 5 6 7 8 9 10 11 switch in place. To make the brake light come on earlier, turn the adjusting nut in direction (a). To make the brake light come on later, turn the adjust- ing nut in direction (b). Ebu24820 adjusting the clutch lever free play the clutch lever free play must be checked a...

  • Page 120

    8-33 1 2 3 4 5 6 7 8 9 10 11 and to decrease it, turn the nut in direction (b). 8. Tighten the locknut at the crankcase and the clutch lever. Note: if the specified free play cannot be obtained as de- scribed above or if the clutch does not operate cor- rectly, have a yamaha dealer check the interna...

  • Page 121

    8-34 1 2 3 4 5 6 7 8 9 10 11 3. If the drive chain slack is incorrect, adjust it as follows. To adjust the drive chain slack 1. Loosen the rear axle pinch bolts. 2. Insert a rod of a diameter of 8 mm (0.3 in) and a length of 10 cm (4 in) into one of the holes in the drive chain tensioner as shown. N...

  • Page 122

    8-35 1 2 3 4 5 6 7 8 9 10 11 caution: ecb00541 improper drive chain slack will overload the en- gine as well as other vital parts of the atv and can lead to drive chain slippage or breakage. To prevent this from occurring, keep the drive chain slack within the specified limits. 5. Pull the rod out, ...

  • Page 123

    8-36 1 2 3 4 5 6 7 8 9 10 11 small soft brush. Caution: ecb00570 to prevent damaging the o-rings, do not clean the drive chain with steam cleaners, high-pres- sure washers or inappropriate solvents. 2. Wipe the drive chain dry. 3. Thoroughly lubricate the drive chain with a special o-ring chain lubr...

  • Page 124

    8-37 1 2 3 4 5 6 7 8 9 10 11 ebu24931 checking and lubricating the brake and shift pedals the operation of the brake and shift pedals should be checked before each ride, and the pedal pivots should be lubricated if necessary. Ebu24962 checking the wheel hub bearings the front and rear wheel hub bear...

  • Page 125

    8-38 1 2 3 4 5 6 7 8 9 10 11 ebu25030 lubricating the upper and lower arm pivots the upper and lower arm pivots must be lubricated at the intervals specified in the periodic mainte- nance and lubrication chart. Lubricate the pivoting points using a grease gun. 1. Grease nipple 1. Grease nipple 1 1 r...

  • Page 126

    8-39 1 2 3 4 5 6 7 8 9 10 11 left side right side ebu25212 battery this model is equipped with a sealed-type (mf) battery, which does not require any maintenance. There is no need to check the electrolyte or to add distilled water. Check and, if necessary, tighten the battery lead connections. Cauti...

  • Page 127

    8-40 1 2 3 4 5 6 7 8 9 10 11 ewb02140 to charge the battery have a yamaha dealer charge the battery as soon as possible if it seems to have discharged. Keep in mind that the battery tends to discharge more quickly if the atv is equipped with optional electri- cal accessories. To store the battery 1....

  • Page 128

    8-41 1 2 3 4 5 6 7 8 9 10 11 caution: ecb00630 ● always keep the battery charged. Storing a discharged battery can cause permanent battery damage. ● to charge a sealed-type (mf) battery, a spe- cial constant-voltage battery charger is re- quired. Using a conventional battery charger will damage the ...

  • Page 129

    8-42 1 2 3 4 5 6 7 8 9 10 11 the main fuse and the fuse box are located under the seat. (see page 4-11.) if a fuse is blown, replace it as follows. 1. Turn the key to “off” and turn off all electrical circuits. Caution: ecb00640 to prevent accidental short-circuiting, turn off the main switch when c...

  • Page 130

    8-43 1 2 3 4 5 6 7 8 9 10 11 ewb02151 3. Turn the key to “on” and turn on the electrical circuits to check if the devices operate. 4. If the fuse immediately blows again, have a yamaha dealer check the electrical system. Ebu25430 replacing a headlight bulb if a headlight bulb burns out, replace it a...

  • Page 131

    8-44 1 2 3 4 5 6 7 8 9 10 11 4. Remove the headlight bulb holder by pushing it in and turning it counterclockwise, and then remove the defective bulb. Ewb02180 5. Place a new headlight bulb into position. 1. Headlight bulb holder cover 2. Headlight coupler 1 2 1. Headlight bulb holder warning potent...

  • Page 132

    8-45 1 2 3 4 5 6 7 8 9 10 11 caution: ecb00650 do not touch the glass part of the headlight bulb to keep it free from oil, otherwise the transparency of the glass, the luminosity of the bulb, and the bulb life will be adversely affect- ed. Thoroughly clean off any dirt and finger- prints on the head...

  • Page 133

    8-46 1 2 3 4 5 6 7 8 9 10 11 ebu26920 tail/brake light this model is equipped with an led type of tail/ brake light. If the tail/brake light does not come on, have a yamaha dealer check it. Ebu25650 removing a wheel 1. Loosen the wheel nuts. Front rear 2. Elevate the atv and place a suitable stand u...

  • Page 134

    8-47 1 2 3 4 5 6 7 8 9 10 11 front rear 2. Lower the atv to the ground. 3. Tighten the wheel nuts to the specified torques. 1. Arrow mark 1. Arrow mark tightening torques: front wheel nut: 45 nm (4.5 m·kgf, 33 ft·lbf) rear wheel nut: 45 nm (4.5 m·kgf, 33 ft·lbf) 1.

  • Page 135

    8-48 1 2 3 4 5 6 7 8 9 10 11 ebu25730 troubleshooting although yamaha atvs receive a thorough in- spection before shipment from the factory, trouble may occur during operation. Any problem in the fu- el, compression, or ignition systems, for example, can cause poor starting and loss of power. The fo...

  • Page 136

    8-49 1 2 3 4 5 6 7 8 9 10 11 ebu27680 troubleshooting charts starting problems or poor engine performance check the fuel level in the fuel tank. 1. Fuel there is enough fuel. There is no fuel. Check the compression. Supply fuel. The engine does not start. Check the compression. Operate the electric ...

  • Page 137

    8-50 1 2 3 4 5 6 7 8 9 10 11 engine overheating ewb02270 note: if coolant is not available, tap water can be temporarily used instead, provided that it is changed to the rec- ommended coolant as soon as possible. Warning potential hazard removing the radiator cap when the engine and radiator are sti...

  • Page 138

    9-1 1 2 3 4 5 6 7 8 9 10 11 ebu25860 cleaning and storage ebu25890 cleaning frequent, thorough cleaning of your atv will not only enhance its appearance but will improve its general performance and extend the useful life of many components. 1. Before cleaning the atv: a. Block off the end of the exh...

  • Page 139

    9-2 1 2 3 4 5 6 7 8 9 10 11 ewb02300 ebu25932 storage short-term always store your atv in a cool, dry place and, if necessary, protect it against dust with a porous cover. Caution: ecb00720 ● storing the atv in a poorly ventilated room or covering it with a tarp while it is still wet, will allow wat...

  • Page 140

    9-3 1 2 3 4 5 6 7 8 9 10 11 plug, and then place the spark plug on the cylinder head so that the electrodes are grounded. (this will limit sparking during the next step.) d. Turn the engine over several times with the starter. (this will coat the cylinder wall with oil.) e. Remove the spark plug cap...

  • Page 141

    10-1 1 2 3 4 5 6 7 8 9 10 11 ebu25960 specifications ebu2597a dimensions: overall length: 1845 mm (72.6 in) overall width: 1170 mm (46.1 in) overall height: 1130 mm (44.5 in) seat height: 815 mm (32.1 in) wheelbase: 1280 mm (50.4 in) ground clearance: 240 mm (9.4 in) minimum turning radius: 3500 mm ...

  • Page 142

    10-2 1 2 3 4 5 6 7 8 9 10 11 engine oil quantity: without oil filter element replacement: 1.75 l (1.85 us qt) (1.54 imp.Qt) with oil filter element replacement: 1.85 l (1.96 us qt) (1.63 imp.Qt) cooling system: coolant reservoir capacity (up to the maximum level mark): 0.25 l (0.26 us qt) (0.22 imp....

  • Page 143

    10-3 1 2 3 4 5 6 7 8 9 10 11 reverse gear: 24/13 × 29/12 (4.462) chassis: frame type: aluminum die-cast and steel tube frame caster angle: 5.0 ° trail: 21.0 mm (0.83 in) front tire: type: tubeless size: at21 x 7-10 manufacturer/model: dunlop/kt341 radial rear tire: type: tubeless size: at20 x 10-9 m...

  • Page 144

    10-4 1 2 3 4 5 6 7 8 9 10 11 rear brake: type: single disc brake operation: right foot operation recommended fluid: dot 4 front suspension: type: double wishbone spring/shock absorber type: coil spring/gas-oil damper wheel travel: 230 mm (9.1 in) rear suspension: type: swingarm (link suspension) spr...

  • Page 145

    11-1 1 2 3 4 5 6 7 8 9 10 11 ebu25981 consumer information ebu26011 identification numbers record the key identification number, vehicle iden- tification number and model label information in the spaces provided below for assistance when or- dering spare parts from a yamaha dealer or for ref- erence...

  • Page 146

    11-2 1 2 3 4 5 6 7 8 9 10 11 note: the vehicle identification number is used to identi- fy your atv. Ebu26050 model label the model label is affixed at the location in the il- lustration. Record the information on this label in the space provided. This information will be need- ed when ordering spar...

  • Page 147

    11-3 1 2 3 4 5 6 7 8 9 10 11 ebu26060 noise regulation tampering with noise control system prohibited: federal law prohibits the following acts or the causing thereof: (1) the removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement of any device ...

  • Page 148

    11-4 1 2 3 4 5 6 7 8 9 10 11 ebu26080 maintenance record copies of work orders and/or receipts for parts you purchase and install will be required to document main- tenance done in accordance with the warranty. The chart below is printed only as a reminder to you that the maintenance work is require...

  • Page 149

    11-5 1 2 3 4 5 6 7 8 9 10 11 ebu26501 yamaha motor corporation, u.S.A. Atv limited warranty yamaha motor corporation, u.S.A. Hereby warrants that new yamaha atvs purchased from an authorized yamaha atv dealer in the continental united states will be free from defects in material and workmanship for ...

  • Page 150

    11-6 1 2 3 4 5 6 7 8 9 10 11 warranty questions and answers q. What costs are my responsibility during the warranty period? A. The customer’s responsibility includes all costs of normal maintenance services, non-warranty repairs, accident and collision damages, and oil, oil filters, air filters, spa...

  • Page 151

    11-7 1 2 3 4 5 6 7 8 9 10 11 ebu26122 yamaha extended service (y.E.S.) keep your yamaha protected even after your warranty expires with genuine yamaha extended ser vice (y.E.S.). Y.E.S. Is designed and administered by yamaha motor corporation to provide maximum owner satisfaction. You get uninterr u...

  • Page 152

    11-8 1 2 3 4 5 6 7 8 9 10 11 we urge you to act now. You’ll get the excellent benefits of trip coverage r ight away, and you’ll rest easy knowing you’ll have strong factor y-backed protection even after your ya m a h a l i m i t e d wa r ra n t y ex p i r e s. Yo u c a n a l s o s ave money: y.E.S. ...

  • Page 153

    11-9 1 2 3 4 5 6 7 8 9 10 11 ebu26132.

  • Page 154

    Index a accessories and loading ................................................ 6-7 air filter element, cleaning............................................ 8-18 b battery.......................................................................... 8-39 brake and clutch levers, checking and lubricatin...

  • Page 155

    L label locations ................................................................2-1 light switch .....................................................................4-4 m main switch .....................................................................4-1 maintenance and lubrication chart ..........

  • Page 156

    Printed in japan 2007.04-1.6x1 ! (e) yamaha motor co., ltd. Printed on recycled paper locate and read owner’s manual. Follow all instructions and warnings. (for replacement manual, call 1-800-532-1558) warning always : use proper riding techniques to avoid vehicle overturns on hills and rough terrai...

  • Page 157: Read    Carefull

    Dear new yamaha atv owner: congratulations on the purchase of your new yamaha atv. You have purchased a quality yamaha product that, with proper use and care, will provide hours of riding pleasure. Before you operate your new atv, yamaha recommends these important points: 8 read your owner’s manual ...

  • Page 158

    No postage necessary if mailed in the united states first class permit no. 4 cypress, ca postage will be paid by addressee yamaha motor corporation u.S.A. P.O. Box 6555 cypress, california 90630-9989 attn: sales administration atv card for us 4/2/03 9:06 am page 2.