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  4. Road Star XV16ALER
  5. Owner's Manual

Yamaha Road Star XV16ALER Owner's Manual

Summary of Road Star XV16ALER

  • Page 1

    4wm-28199-15 lit-11626-16-44 xv16ar(c) xv16aler(c) xv16asr(c) xv16atr(c) xv16atler(c) owner’s manual.

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    Eau03438.

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    Eau00002 introduction congratulations on your purchase of the yamaha road star™/road star™ silverado™. This model is the result of yamaha’s vast experience in the production of fine sporting, touring, and pacesetting racing machines. It represents the high degree of craftsman- ship and reliability t...

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    Eau00003 important manual information particularly important information is distinguished in this manual by the following notations: the safety alert symbol means attention! Become alert! Your safety is involved! Warning failure to follow warning instructions could result in severe injury or death t...

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    Important manual information ew000000 warning @ please read this manual and the “you and your motorcycle: riding tips” booklet carefully and completely before operating this motor- cycle. Do not attempt to operate this motorcycle until you have at- tained adequate knowledge of its controls and opera...

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    Important manual information affix dealer label here eau04247 xv16ar(c)/xv16aler(c)/xv16asr(c)/ xv16atr(c)/xv16atler(c) owner’s manual ©2002 by yamaha motor corporation, u.S.A. 1st edition, august 2002 all rights reserved. Any reprinting or unauthorized use without the written permission of yamaha m...

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    Table of contents 1 safety information 1 2 description 2 3 instrument and control functions 3 4 pre-operation checks 4 5 operation and important riding points 5 6 periodic maintenance and minor repair 6 7 motorcycle care and storage 7 8 specifications 8 9 consumer information 9 index eau00009.

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    Safety information 1 safe riding .......................................................................................... 1-1 protective apparel .............................................................................. 1-3 modifications ...........................................................

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    1 1-1 eau03633 1- safety information motorcycles are single track vehicles. Their safe use and operation are dependent upon the use of proper riding techniques as well as the expertise of the operator. Every operator should know the following requirements before riding this motorcycle. He or she sho...

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    Safety information 1 1-2 4. Many motorcycle accidents involve inexperienced operators. In fact, many operators who have been involved in accidents do not even have a current motorcycle license. A. Make sure that you are qualified and that you only lend your motorcycle to other qualified opera- tors....

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    Safety information 1 1-3 protective apparel the majority of fatalities from motorcycle accidents are the result of head injuries. The use of a safety helmet is the single most critical factor in the prevention or reduction of head injuries. 1. Always wear an approved helmet. 2. Wear a face shield or...

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    Safety information 1 1-4 loading the total weight of the operator, passenger, accessories and cargo must not exceed the maximum load limit of xv16a(c), xv16ale(c), xv16as(c): 432 lb (196 kg) / xv16at(c), xv16atle(c): 399 lb (181 kg). When loading within this weight limit, keep the following in mind:...

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    Safety information 1 1-5 a. Accessories fitted to the handlebar or the front fork area can create instability due to improper weight distribution or aerodynamic changes. If accessories are added to the handlebar or front fork area, they must be as lightweight as possible and should be kept to a mini...

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    Safety information 1 1-6 a. The engine and exhaust system may be hot, therefore, park the motorcycle in a place where pe- destrians or children are not likely to touch these hot areas. B. Do not park the motorcycle on a slope or soft ground, otherwise it may fall over. C. Do not park the motorcycle ...

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    Safety information 1 1-7 eau02977 location of important labels please read the following important labels carefully before operating this motorcycle..

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    Safety information 1 1-8 1 california only xv16at/xv16atle 2 3 4 5 6 xv16at/xv16atle (5ga-f8446-00).

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    Description 2 xv16a(c)/xv16ale(c)/xv16as(c) left view................................... 2-1 xv16a(c)/xv16ale(c)/xv16as(c) right view ................................ 2-2 xv16at(c)/xv16atle(c) left view ................................................... 2-3 xv16at(c)/xv16atle(c) right view ...........

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    2-1 2 eau00026 2- description road star™ xv16a(c)/xv16ale(c)/xv16as(c) left view 1. Shift pedal (page 3-7) 2. Starter (choke) knob (page 3-11) 3. Fuel cock (page 3-10) 4. Rider seat (page 3-11) 5. Owner’s tool kit (page 6-2) 6. Helmet holder (page 3-12) 7. Rear turn signal lights (page 6-37) 8. Tail...

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    Description 2-2 2 (xv16a) road star™ xv16a(c)/xv16ale(c)/xv16as(c) right view 10. Passenger footrest 11. Passenger seat 12. Fuel tank (page 3-9) 13. Fuel tank cap (page 3-8) 14. Headlight (page 6-35) 15. Front turn signal/position lights (page 6-37) 16. Brake pedal (page 3-8) 17. Rider footrest 18. ...

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    Description 2-3 2 road star™/silverado™ xv16at(c)/xv16atle(c) left view 1. Shift pedal (page 3-7) 2. Starter (choke) knob (page 3-11) 3. Fuel cock (page 3-10) 4. Rider seat (page 3-11) 5. Owner’s tool kit (page 6-2) 6. Helmet holder (page 3-12) 7. Rear turn signal lights (page 6-37) 8. Tail/brake li...

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    Description 2-4 2 road star™/silverado™ xv16at(c)/xv16atle(c) right view 11. Passenger seat 12. Fuel tank (page 3-9) 13. Fuel tank cap (page 3-8) 14. Windshield (page 3-13) 15. Headlight (page 6-35) 16. Front turn signal/position lights (page 6-37) 17. Brake pedal (page 3-8) 18. Rider footrest 19. S...

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    Description 2-5 2 road star™/road star™ silverado™ xv16a(c)/xv16ale(c)/xv16as(c)/xv16at(c)/xv16atle(c) controls and instruments 1. Clutch lever (page 3-7) 2. Left handlebar switches (page 3-6) 3. Speedometer unit (page 3-3) 4. Main switch/steering lock (page 3-1) 5. Right handlebar switches (page 3-...

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    3 instrument and control functions main switch/steering lock .....................................3-1 indicator and warning lights ................................3-2 speedometer unit ................................................3-3 self-diagnosis device .............................................

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    3-1 3 eau00027 3- instrument and control functions eau00029 main switch/steering lock the main switch/steering lock controls the ignition and lighting systems, and is used to lock the steering. The various positions are described below. Eau00032 on all electrical systems are supplied with power, the...

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    Instrument and control functions 3-2 3 eau03034 indicator and warning lights eau00079 fuel level warning light “ ” this warning light comes on when the fuel level drops below approximately 0.9 us gal (0.8 imp gal, 3.5 l). When this occurs, turn the fuel cock lever to the “res” position and refuel as...

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    Instrument and control functions 3-3 3 eau03393 speedometer unit the speedometer unit is equipped with a speedometer, an odometer and two tripmeters. The speedometer shows riding speed. The odometer shows the total distance traveled. The tripmeters show the distance traveled since they were last set...

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    Instrument and control functions 3-4 3 eau01735 self-diagnosis device this model is equipped with a self-di- agnosis device for various electrical circuits. If any of those circuits are defective, the engine trouble warning light will come on or the fuel level warning light will flash. If this occur...

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    Instrument and control functions 3-5 3 eau01736 clock the digital clock shows the time re- gardless of the main switch position. To set the clock: 1. Turn the key to “on”. 2. Press both the set button (right) and the mode button (left) simulta- neously until the hours and min- utes flash. 3. Push th...

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    Instrument and control functions 3-6 3 eau00118 handlebar switches eau03888 dimmer switch “ / ” set this switch to “ ” for the high beam and to “ ” for the low beam. Eau04218 turn signal switch “ / ” to signal a right-hand turn, push this switch to “ ”. To signal a left-hand turn, push this switch t...

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    Instrument and control functions 3-7 3 eau00152 clutch lever the clutch lever is located at the left handlebar grip. To disengage the clutch, pull the lever toward the handle- bar grip. To engage the clutch, release the lever. The lever should be pulled rapidly and released slowly for smooth clutch ...

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    Instrument and control functions 3-8 3 eau00162 brake pedal the brake pedal is on the right side of the motorcycle. To apply the rear brake, press down on the brake pedal. Eau02917 fuel tank cap to remove the fuel tank cap slide the lock cover open, insert the key into the lock, and then turn it 1/4...

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    Instrument and control functions 3-9 3 eau03753 fuel make sure that there is sufficient fuel in the tank. Fill the fuel tank to the bottom of the filler tube as shown. Ew000130 warning _ ● do not overfill the fuel tank, oth- erwise it may overflow when the fuel warms up and expands. ● avoid spilling...

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    Instrument and control functions 3-10 3 eau03050 fuel cock the fuel cock supplies fuel from the tank to the carburetor while filtering it also. The fuel cock has three positions: off with the lever in this position, fuel will not flow. Always return the lever to this position when the engine is not ...

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    Instrument and control functions 3-11 3 eau04038 starter (choke) knob “ ” starting a cold engine requires a richer air-fuel mixture, which is supplied by the starter (choke). Move the knob in direction a to turn on the starter (choke). Move the knob in direction b to turn off the starter (choke). Ea...

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    Instrument and control functions 3-12 3 to install the rider seat 1. Insert the projection on the rear of the rider seat into the seat holder as shown, and then push the front of the seat down to lock it in place. 2. Remove the key from the main switch if the motorcycle will be left unattended. Note...

  • Page 38

    Instrument and control functions 3-13 3 eau01231 windshield [xv16at(c)/xv16atle(c)] to suit the rider’s preference, the wind- shield angle can be adjusted and the height can be changed to one of two positions. To adjust the windshield angle 1. Loosen the bolts on each side of the windshield. 2. Move...

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    Instrument and control functions 3-14 3 ew000134 warning @ after adjusting the windshield: ● securely tighten the windshield bolts. ● turn the handlebar to the left and right to make sure that the handlebar is not obstructed and that the windshield does not contact any other parts. ● open the thrott...

  • Page 40

    Instrument and control functions 3-15 3 eau03591 adjusting the shock absorber assembly this shock absorber assembly is equipped with a spring preload adjust- ing nut. Ec000015 caution: _ never attempt to turn an adjusting mechanism beyond the maximum or minimum settings. _ adjust the spring preload ...

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    Instrument and control functions 3-16 3 3. Tighten the locknut to the speci- fied torque. Ec000018 caution: _ always tighten the locknut against the adjusting nut, and then tighten the locknut to the specified torque. _ eau00315 warning @ this shock absorber contains high- ly pressurized nitrogen ga...

  • Page 42

    Instrument and control functions 3-17 3 eau00330 sidestand the sidestand is located on the left side of the frame. Raise the sidestand or lower it with your foot while holding the motorcycle upright. Note: @ the built-in sidestand switch is part of the ignition circuit cut-off system, which cuts the...

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    Instrument and control functions 3-18 3 cd-01e with the engine turned off: 1. Move the sidestand down. 2. Make sure that the engine stop switch is set to “ ”. 3. Turn the key to “on”. 4. Shift the transmission into the neutral position. 5. Push the start switch. Does the engine start? The neutral sw...

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    Pre-operation checks 4 pre-operation check list ..................................................................... 4-1.

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    4-1 4 eau01114 4- pre-operation checks the condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss of tire ai...

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    Pre-operation checks 4-2 4 note: @ pre-operation checks should be made each time the motorcycle is used. Such an inspection can be accomplished in a very short time; and the added safety it assures is more than worth the time involved. @ ewa00033 warning @ if any item in the pre-operation check list...

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    Operation and important riding points 5 starting and warming up a cold engine ............................................. 5-1 starting a warm engine ..................................................................... 5-3 shifting .....................................................................

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    5-1 5 eau00372 5- operation and important riding points eau00373 warning @ ● become thoroughly familiar with all operating controls and their functions before riding. Consult a yamaha dealer regarding any control or function that you do not thoroughly understand. ● never start the engine or operate ...

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    Operation and important riding points 5-2 5 1. Turn the fuel cock lever to “on”. 2. Turn the key to “on” and make sure that the engine stop switch is set to “ ”. 3. Shift the transmission into the neu- tral position. Note: @ when the transmission is in the neutral position, the neutral indicator lig...

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    Operation and important riding points 5-3 5 eau01258 starting a warm engine follow the same procedure as for start- ing a cold engine with the exception that the starter (choke) is not required when the engine is warm. Eau00423 shifting shifting gears lets you control the amount of engine power avai...

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    Operation and important riding points 5-4 5 eau02988* to start out and accelerate 1. Pull the clutch lever to disengage the clutch. 2. Shift the transmission into first gear. The neutral indicator light should go out. 3. Open the throttle gradually, and at the same time, release the clutch lever slo...

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    Operation and important riding points 5-5 5 eau01128 engine break-in there is never a more important period in the life of your engine than the period between 0 and 1,000 mi (1,600 km). For this reason, you should read the following material carefully. Since the engine is brand new, do not put an ex...

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    Operation and important riding points 5-6 5 eau00457 parking when parking, stop the engine, re- move the key from the main switch, and then turn the fuel cock lever to “off”. Ew000058 warning @ ● since the engine and exhaust system can become very hot, park in a place where pedestri- ans or children...

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    6 periodic maintenance and minor repair periodic maintenance ..........................................6-1 owner’s tool kit ....................................................6-2 periodic maintenance chart for the emission control system ...................................................6-3 genera...

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    6-1 6 eau00462 6- periodic maintenance and minor repair eau01790 safety is an obligation of the owner. Periodic inspection, adjustment and lu- brication will keep your vehicle in the safest and most efficient condition pos- sible. The most important points of motorcycle inspection, adjustment, and l...

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    Periodic maintenance and minor repair 6-2 6 eau03644 owner’s tool kit the owner’s tool kit is located under the rider seat. (see page 3-11 for rider seat removal and installation proce- dures.) the service information included in this manual and the tools provided in the owner’s tool kit are intende...

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    Periodic maintenance and minor repair 6-3 6 eau00471 periodic maintenance chart for the emission control system no. Item routine initial odometer readings 600 mi (1,000 km) or 1 month 4,000 mi (7,000 km) or 6 months 8,000 mi (13,000 km) or 12 months 12,000 mi (19,000 km) or 18 months 16,000 mi (25,0...

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    Periodic maintenance and minor repair 6-4 6 eau00472 general maintenance and lubrication chart no. Item routine type initial odometer readings 600 mi (1,000 km) or 1 month 4,000 mi (7,000 km) or 6 months 8,000 mi (13,000 km) or 12 months 12,000 mi (19,000 km) or 18 months 16,000 mi (25,000 km) or 24...

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    Periodic maintenance and minor repair 6-5 6 10 brake/ clutch lever pivot shaft • apply chain lube lightly. Yamaha chain and cable lube or sae 10w30 motor oil √ √ √ √ √ 11 brake pedal and shift pedal shaft • lubricate • apply chain lube lightly. Yamaha chain and cable lube or sae 10w30 motor oil √ √ ...

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    Periodic maintenance and minor repair 6-6 6 eau03907 note: _ from 24,000 mi (37,000 km) or 36 months, repeat the maintenance intervals starting from 4,000 mi (7,000 km) or 6 months. _ eau03057 note: @ ● the air filter needs more frequent service if you are riding in unusually wet or dusty areas. ● h...

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    Periodic maintenance and minor repair 6-7 6 eau01777 removing and installing the panel the panel shown above needs to be removed to perform some of the main- tenance jobs described in this chapter. Refer to this section each time the pan- el needs to be removed and installed. Eau00491 panel a to rem...

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    Periodic maintenance and minor repair 6-8 6 eau01639 checking the spark plugs the spark plugs are important engine components, which should be checked periodically, preferably by a yamaha dealer. Since heat and deposits will cause any spark plug to slowly erode, they should be removed and checked in...

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    Periodic maintenance and minor repair 6-9 6 eca00021 caution: @ do not use any tools to remove or install the spark plug cap, otherwise the ignition coil coupler may get damaged. The spark plug cap may be difficult to remove because the rubber seal on the end of the cap fits tightly. To remove the s...

  • Page 67

    Periodic maintenance and minor repair 6-10 6 note: _ make sure that the motorcycle is posi- tioned straight up when checking the oil level. A slight tilt to the side can result in a false reading. _ 2. Remove the rider seat. (see page 3-11 for rider seat removal and in- stallation procedures.) 3. St...

  • Page 68

    Periodic maintenance and minor repair 6-11 6 to change the engine oil (with or without oil filter cartridge replace- ment) 1. Start the engine, warm it up for several minutes, and then turn it off. 2. Place an oil pan under the oil tank to collect the used oil. 3. Remove the engine oil filler cap an...

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    Periodic maintenance and minor repair 6-12 6 9. Install the engine oil drain bolts, and then tighten them to the spec- ified torque. 10. Pour only 2.6 us qt (2.2 imp qt, 2.5 l) of the specified amount of recommended engine oil through the filler hole, insert the dipstick, and then tighten the oil fi...

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    Periodic maintenance and minor repair 6-13 6 eau04251 transfer case oil the transfer case oil level should be checked before each ride. In addition, the oil must be changed at the intervals specified in the periodic maintenance and lubrication chart. To check the transfer case oil level 1. Place the...

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    Periodic maintenance and minor repair 6-14 6 4. Remove the oil filler cap, add the specified amount of the recom- mended transfer case oil, and then install and tighten the oil filler cap. Eca00024 caution: _ make sure that no foreign material enters the transfer case. _ 5. Start the engine and let ...

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    Periodic maintenance and minor repair 6-15 6 eau03707 cleaning the air filter element the air filter element should be cleaned at the intervals specified in the periodic maintenance and lubrication chart. Clean the air filter element more fre- quently if you are riding in unusually wet or dusty area...

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    Periodic maintenance and minor repair 6-16 6 5. Remove the air filter element by removing the screws, and then disconnect the hose shown. 6. Lightly tap the air filter element to remove most of the dust and dirt, and then blow the remaining dirt out with compressed air as shown. If the air filter el...

  • Page 74

    Periodic maintenance and minor repair 6-17 6 eau01752 adjusting the carburetor the carburetor is an important part of the engine and its emission control sys- tem, which requires very sophisticated adjustment. Therefore, carburetor ad- justments should be left to yamaha dealer, who has the necessary...

  • Page 75

    Periodic maintenance and minor repair 6-18 6 eau01846 tires to ensure maximum performance, long service, and safe operation, note the following: tire air pressure always check and adjust the tire pres- sure before operating the motorcycle. Ewa00011 warning _ tire inflation pressure should be checked...

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    Periodic maintenance and minor repair 6-19 6 tire inspection always check the tires before operating the motorcycle. If a tire tread shows crosswise line (minimum tread depth), if the tire has a nail or glass fragments in it, or if the side wall is cracked, con- tact a yamaha dealer immediately and ...

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    Periodic maintenance and minor repair 6-20 6 eau00685 spoke wheels to maximize the performance, durabil- ity, and safe operation of your motor- cycle, note the following points regarding the specified wheels. ● the wheel rims should be checked for cracks, bends or warpage, and the spokes for loosene...

  • Page 78

    Periodic maintenance and minor repair 6-21 6 eau00694 adjusting the clutch lever free play the clutch lever free play should mea- sure 0.4–0.6 in (10–15 mm) as shown. Periodically check the clutch lever free play and, if necessary, adjust it as follows. 1. Loosen the locknut at the clutch lever. 2. ...

  • Page 79

    Periodic maintenance and minor repair 6-22 6 3. Tighten the locknut. Ew000099 warning @ ● after adjusting the brake lever free play, check the free play and make sure that the brake is working properly. ● a soft or spongy feeling in the brake lever can indicate the presence of air in the hydraulic s...

  • Page 80

    Periodic maintenance and minor repair 6-23 6 eau00713 adjusting the rear brake light switch the rear brake light switch, which is ac- tivated by the brake pedal, is properly adjusted when the brake light comes on just before braking takes effect. If necessary, adjust the brake light switch as follow...

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    Periodic maintenance and minor repair 6-24 6 eau03939 rear brake pads each rear brake pad is provided with a wear indicator groove, which allows you to check the brake pad wear with- out having to disassemble the brake. To check the brake pad wear, check the wear indicator groove. If a brake pad has...

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    Periodic maintenance and minor repair 6-25 6 ● be careful that water does not en- ter the brake fluid reservoir when refilling. Water will significantly lower the boiling point of the fluid and may result in vapor lock. ● brake fluid may deteriorate paint- ed surfaces or plastic parts. Al- ways clea...

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    Periodic maintenance and minor repair 6-26 6 3. Note the position of the drive belt with a force of 10 lbf (4.5 kg, 45 n) applied to the belt with a belt ten- sion gauge as shown. Note: _ a belt tension gauge is available at a yamaha dealer. _ 4. Calculate the drive belt slack by subtracting the mea...

  • Page 84

    Periodic maintenance and minor repair 6-27 6 2. Loosen the drive belt puller lock- nut on each side of the swingarm. 3. To tighten the drive belt, turn the adjusting bolt on each side of the swingarm in direction a . To loos- en the drive belt, turn the adjusting bolt on each side of the swingarm in...

  • Page 85

    Periodic maintenance and minor repair 6-28 6 eau03370 checking and lubricating the brake and shift pedals the operation of the brake and shift pedals should be checked before each ride, and the pedal pivots should be lu- bricated if necessary. Recommended lubricant: lithium-soap-based grease (all-pu...

  • Page 86

    Periodic maintenance and minor repair 6-29 6 eau03164 checking and lubricating the brake and clutch levers the operation of the brake and clutch levers should be checked before each ride, and the lever pivots should be lu- bricated if necessary. Eau03165 checking and lubricating the sidestand the op...

  • Page 87

    Periodic maintenance and minor repair 6-30 6 eau02939 checking the front fork the condition and operation of the front fork must be checked as follows at the intervals specified in the periodic main- tenance and lubrication chart. To check the condition ew000115 warning @ securely support the motorc...

  • Page 88

    Periodic maintenance and minor repair 6-31 6 eau00794 checking the steering worn or loose steering bearings may cause danger. Therefore, the operation of the steering must be checked as fol- lows at the intervals specified in the pe- riodic maintenance and lubrication chart. 1. Place a stand under t...

  • Page 89

    Periodic maintenance and minor repair 6-32 6 eau00800 battery this motorcycle is equipped with a sealed-type (mf) battery, which does not require any maintenance. There is no need to check the electrolyte or to add distilled water. Ec000101 caution: @ never attempt to remove the battery cell seals, ...

  • Page 90

    Periodic maintenance and minor repair 6-33 6 ec000102 caution: @ ● always keep the battery charged. Storing a discharged battery can cause permanent battery damage. ● to charge a sealed-type (mf) battery, a special (constant- voltage) battery charger is re- quired. Using a conventional battery charg...

  • Page 91

    Periodic maintenance and minor repair 6-34 6 ec000103 caution: _ do not use a fuse of a higher amper- age rating than recommended to avoid causing extensive damage to the electrical system and possibly a fire. _ 3. Turn the key to “on” and turn on the electrical circuit in question to check if the d...

  • Page 92

    Periodic maintenance and minor repair 6-35 6 eau04189 replacing the headlight bulb this motorcycle is equipped with a quartz bulb headlight. If the headlight bulb burns out, replace it as follows. 1. Remove the headlight unit by re- moving the screws. 2. Disconnect the headlight coupler, and then re...

  • Page 93

    Periodic maintenance and minor repair 6-36 6 ew000119 warning _ headlight bulbs get very hot. There- fore, keep flammable products away from a lit headlight bulb, and do not touch the bulb until it has cooled down. _ 4. Place a new headlight bulb into position, and then secure it with the bulb holde...

  • Page 94

    Periodic maintenance and minor repair 6-37 6 eau00855 replacing a turn signal light bulb or the tail/brake light bulb 1. Remove the lens by removing the screws. 2. Remove the defective bulb by pushing it in and turning it counter- clockwise. 3. Insert a new bulb into the socket, push it in, and then...

  • Page 95

    Periodic maintenance and minor repair 6-38 6 to service the rear wheel raise the rear wheel off the ground by using a motorcycle stand or, if a motor- cycle stand is not available, by placing a jack either under each side of the frame in front of the rear wheel or under each side of the swingarm. Ea...

  • Page 96

    Periodic maintenance and minor repair 6-39 6 eau01297 troubleshooting chart ew000125 warning @ keep away open flames and do not smoke while checking or working on the fuel system. @ check the fuel level in the fuel tank. 1. Fuel there is enough fuel. There is no fuel. Check the compression. Supply f...

  • Page 97

    Motorcycle care and storage 7 care .................................................................................................. 7-1 storage .............................................................................................. 7-5.

  • Page 98

    7-1 7 7- motorcycle care and storage eau03708 care while the open design of a motorcycle reveals the attractiveness of the tech- nology, it also makes it more vulnera- ble. Rust and corrosion can develop even if high-quality components are used. A rusty exhaust pipe may go un- noticed on a car, howe...

  • Page 99

    Motorcycle care and storage 7-2 7 thinner, fuel (gasoline), rust re- movers or inhibitors, brake flu- id, antifreeze or electrolyte. ● do not use high-pressure wash- ers or steam-jet cleaners since they cause water seepage and deterioration in the following ar- eas: seals (of wheel and swing- arm be...

  • Page 100

    Motorcycle care and storage 7-3 7 windshield. Before using them, make a test by polishing an area which does not affect your visibility. After cleaning 1. Dry the motorcycle with a chamois or an absorbing cloth. 2. Use a chrome polish to shine chrome, aluminum and stainless- steel parts, including t...

  • Page 101

    Motorcycle care and storage 7-4 7 saddlebag cleaning and care (for xv16at(c)/xv16atle(c) only) clean the saddlebag on each side us- ing a high-quality saddle soap. Rub the surface of the soap using a damp cloth or sponge to produce a lather, and then apply it to the surface of the saddle- bags. Allo...

  • Page 102

    Motorcycle care and storage 7-5 7 storage short-term always store your motorcycle in a cool, dry place and, if necessary, protect it against dust with a porous cover. Eca00014 caution: _ ● storing the motorcycle in a poorly ventilated room or cover- ing it with a tarp, while it is still wet, will al...

  • Page 103

    Motorcycle care and storage 7-6 7 6. Lubricate all control cables and the pivoting points of all levers and pedals as well as of the sidestand/ centerstand. 7. Check and, if necessary, correct the tire air pressure, and then lift the motorcycle so that both of its wheels are off the ground. Alterna-...

  • Page 105

    Specifications 8 specifications .................................................................................... 8-1.

  • Page 106

    8-1 8 eau01038 8- specifications specifications cs-01e model xv16a(c)/xv16ale(c)/ xv16as(c)/xv16at(c)/ xv16atle(c) dimensions overall length 98.4 in (2,500 mm) overall width 38.6 in (980 mm) overall height xv16a(c)/xv16ale(c)/ xv16as(c) 44.9 in (1,140 mm) xv16at(c)/xv16atle(c) 59.1 in (1,500 mm) sea...

  • Page 107

    Specifications 8-2 8 quantity without oil filter cartridge replacement 3.9 us qt (3.3 lmp qt, 3.7 l) with oil filter cartridge replacement 4.3 us qt (3.6 lmp qt, 4.1 l) total amount (dry engine) 5.3 us qt (4.4 lmp qt, 5.0 l) transfer case oil type sae80api “gl-4” hypoid gear oil quantity 0.42 us qt ...

  • Page 108

    Specifications 8-3 8 rear type tube tire size 150/80b-16 71h 150/80b-16 m/c 71h manufacturer/ model dunlop / d404 bridgestone / g702 maximum load* xv16a(c)/xv16ale(c)/ xv16as(c) 432 lb (196 kg) xv16at(c)/xv16atle(c) 399 lb (181 kg) tire air pressure (measured on cold tires) up to 198 lb (90 kg)* fro...

  • Page 109

    Specifications 8-4 8 electrical ignition system transistorized coil ignition (digital) charging system type a.C. Magneto standard output 14 v, 21 a @ 5,000 r/min battery type ytx20l-bs voltage, capacity 12 v, 18 ah headlight type quartz bulb (halogen) bulb voltage, wattage × quantity headlight 12 v,...

  • Page 111

    Consumer information 9 identification numbers ....................................................................... 9-1 key identification number .................................................................. 9-1 vehicle identification number ......................................................

  • Page 112

    9-1 9 eau01039 9- consumer information eau02944 identification numbers record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a yamaha dealer or for reference in case the vehi- cle...

  • Page 113

    Consumer information 9-2 9 eau01804 model label the model label is affixed to the frame under the rider seat. (see page 3-11 for rider seat removal and installation pro- cedures.) record the information on this label in the space provided. This in- formation will be needed when ordering spare parts ...

  • Page 114

    Consumer information 9-3 9 eau01051 reporting safety defects if you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immedi- ately inform the national highway traffic safety administration (nhtsa) in addition to notifying yamaha motor corpor...

  • Page 115

    Consumer information 9-4 9 eau01053 motorcycle noise regulation tampering with noise control system prohibited: federal law prohibits the following acts or the causing thereof: (1) the removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement of an...

  • Page 116

    Consumer information 9-5 9 eau01325 maintenance record copies of work orders and/or receipts for parts purchased and installed on your motorcycle will be required to document that maintenance has been completed in accordance with the emissions warranty. The chart below is printed only as a reminder ...

  • Page 117

    Consumer information 9-6 9 28,000 mi (43,000 km) or 42 months 32,000 mi (49,000 km) or 48 months 36,000 mi (55,000 km) or 54 months 40,000 mi (61,000 km) or 60 months maintenance interval date of service mileage servicing dealer name and address remarks.

  • Page 118

    Consumer information 9-7 9 eau02918 yamaha motor corporation, u.S.A. Street and enduro motorcycle limited warranty.

  • Page 119

    Consumer information 9-8 9.

  • Page 120

    Consumer information 9-9 9 eau01063 yamaha extended service (y.E.S.).

  • Page 121

    Consumer information 9-10 9.

  • Page 122

    10- index a accessories and replacement parts .......6-20 air filter element, cleaning ......................6-15 b battery ...................................................6-32 brake and clutch levers, checking and lubricating ............................................6-29 brake and shift pedal...

  • Page 123

    Index spark plugs, checking ............................. 6-8 specifications .......................................... 8-1 speedometer unit .................................... 3-3 starter (choke) knob .............................. 3-11 starting and warming up a cold engine.... 5-1 starting a warm...

  • Page 126

    Printed in japan 2002.08-0.3 × 1 cr (e) printed on recycled paper yamaha motor co., ltd..