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  5. Owner's Manual

Yamaha Roadliner XV1900AV Owner's Manual

Summary of Roadliner XV1900AV

  • Page 1

    5c5-28199-20 xv1900av owner’s manual.

  • Page 2

    U5c520e0.Book page 2 tuesday, april 4, 2006 10:48 am.

  • Page 3: Introduction

    Introduction eau10100 welcome to the yamaha world of motorcycling! As the owner of the xv1900av, you are benefiting from yamaha’s vast experience and newest technology regarding the design and manufacture of high-quality products, which have earned yamaha a reputation for dependability. Please take ...

  • Page 4: Important Manual Information

    Important manual information eau10151 particularly important information is distinguished in this manual by the following notations: note: ● this manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold. ● yamaha continuall...

  • Page 5: Important Manual Information

    Important manual information eau10200 xv1900av owner’s manual ©2006 by yamaha motor co., ltd. 1st edition, march 2006 all rights reserved. Any reprinting or unauthorized use without the written permission of yamaha motor co., ltd. Is expressly prohibited. Printed in japan. U5c520e0.Book page 2 tuesd...

  • Page 6: Table Of Contents

    Table of contents safety information ..................1-1 location of important labels ............1-5 description ..................................2-1 left view ..........................................2-1 right view ........................................2-2 controls and instruments..............

  • Page 7: Table of Contents

    Table of contents motorcycle care and storage ..........................................7-1 care ................................................7-1 storage ...........................................7-3 specifications .............................8-1 consumer information.............9-1 identificat...

  • Page 8: Safety Information

    1-1 1 safety information eau10281 motorcycles are single track vehicles. Their safe use and operation are dependent upon the use of proper riding techniques as well as the ex- pertise of the operator. Ev- ery operator should know the following requirements before riding this motor- cycle. He or she ...

  • Page 9: Safety Information

    Safety information 1-2 1 due to excessive speed or un- dercornering (insufficient lean an- gle for the speed). • always obey the speed limit and never travel faster than warrant- ed by road and traffic conditions. • always signal before turning or changing lanes. Make sure that other motorists can s...

  • Page 10: Safety Information

    Safety information 1-3 1 loading the total weight of the operator, pas- senger, accessories and cargo must not exceed the maximum load limit. When loading within this weight limit, keep the following in mind: ● cargo and accessory weight should be kept as low and close to the motorcycle as possible....

  • Page 11: Safety Information

    Safety information 1-4 1 tor and may limit control ability, therefore, such accessories are not recommended. ● use caution when adding electri- cal accessories. If electrical acces- sories exceed the capacity of the motorcycle’s electrical system, an electric failure could result, which could cause ...

  • Page 12: Safety Information

    Safety information 1-5 1 eau10381 location of important labels please read the following important labels carefully before operating this vehicle. 1,2 3 4 u5c520e0.Book page 5 tuesday, april 4, 2006 10:48 am.

  • Page 13: Safety Information

    Safety information 1-6 1 4 1 2 3 before you operate this vehicle, read the owner’s manual. Prima di usare il veicolo, leggete il manuale di istruzioni. Lire le manuel du propriétaire avant d’utiliser ce véhicule. Lesen sie die bedienungsanleitung bevor sie dieses fahrzeug fahren. Antes de conducir e...

  • Page 14: Description

    Description 2-1 2 eau10410 left view 1. Headlight (page 6-24) 2. Clutch fluid reservoir (page 6-14) 3. Seat lock (page 3-14) 4. Main fuse (page 6-22) 5. Battery (page 6-21) 6. Owner’s tool kit (page 6-1) 7. License plate light (page 6-27) 8. Tail/brake light (page 6-27) 9. Engine oil drain bolt b (c...

  • Page 15: Description

    Description 2-2 2 eau10420 right view 1. Helmet holder (page 3-15) 2. Fuel injection system fuse (page 6-22) 3. Rear brake fluid reservoir (page 6-14) 4. Fuse box (page 6-22) 5. Engine oil filler cap (page 6-6) 6. Fuel tank cap (page 3-12) 7. Front brake fluid reservoir (page 6-14) 8. Brake pedal (p...

  • Page 16: Description

    Description 2-3 2 eau10430 controls and instruments 1. Clutch lever (page 3-11) 2. Left handlebar switches (page 3-9) 3. Multi-function meter unit (page 3-5) 4. Main switch/steering lock (page 3-2) 5. Right handlebar switches (page 3-9) 6. Throttle grip (page 6-10) 7. Brake lever (page 3-11) u5c520e...

  • Page 17

    Instrument and control functions 3-1 3 eau10972 immobilizer system this vehicle is equipped with an immo- bilizer system to help prevent theft by re-registering codes in the standard keys. This system consists of the fol- lowing. ● a code re-registering key (with a red bow) ● two standard keys (with...

  • Page 18

    Instrument and control functions 3-2 3 eau10471 main switch/steering lock the main switch/steering lock controls the ignition and lighting systems, and is used to lock the steering. Note: be sure to use the standard key (black bow) for regular use of the vehicle. To minimize the risk of losing the c...

  • Page 19

    Instrument and control functions 3-3 3 to unlock the steering push the key in, and then turn it to “off” while still pushing it. Warning ewa10060 never turn the key to “off” or “lock” while the vehicle is moving, otherwise the electrical systems will be switched off, which may result in loss of cont...

  • Page 20

    Instrument and control functions 3-4 3 eau11080 high beam indicator light “ ” this indicator light comes on when the high beam of the headlight is switched on. Eau11361 fuel level warning light “ ” this warning light comes on when the fuel level drops below approximately 3.0 l (0.79 us gal) (0.66 im...

  • Page 21

    Instrument and control functions 3-5 3 eau40740 multi-function meter unit warning ewa12421 be sure to stop the vehicle before making any setting changes to the multi-function meter unit. The multi-function meter unit is equipped with the following: ● a speedometer (which shows the riding speed) ● a ...

  • Page 22

    Instrument and control functions 3-6 3 tachometer the electric tachometer allows the rider to monitor the engine speed and keep it within the ideal power range. When the key is turned to “on”, the ta- chometer needle will sweep once across the r/min range and then return to zero r/min in order to te...

  • Page 23

    Instrument and control functions 3-7 3 start counting the distance traveled from that point. In that case, push the “select” switch to switch the display between the various tripmeter, odome- ter, and clock modes in the following or- der: f-trip → trip 1 → trip 2 → clock → odo → f-trip to reset a tr...

  • Page 24

    Instrument and control functions 3-8 3 key and both standard keys to a yamaha dealer and have the stan- dard keys re-registered. If the odometer/tripmeter/clock display indicates any error codes, note the code number, and then have a yamaha dealer check the vehicle. Caution: eca11590 if the display ...

  • Page 25

    Instrument and control functions 3-9 3 6. Push the “select” switch to se- lect the speedometer, tachometer, and the fuel gauge needles. Item number “3” is displayed. Adjust the brightness level of the speedometer, tachometer, and the fuel gauge needles by pushing the “reset” switch. 7. Push the “sel...

  • Page 26

    Instrument and control functions 3-10 3 eau40750 dimmer “ / ”/pass “ ” switch set this switch to “ ” for the high beam and to “ ” for the low beam. To flash the high beam, press on the low-beam side “ ” of the dimmer switch while the headlight is on low- beam. Eau12460 turn signal switch “ / ” to si...

  • Page 27

    Instrument and control functions 3-11 3 eau12820 clutch lever the clutch lever is located at the left handlebar grip. To disengage the clutch, pull the lever toward the handle- bar grip. To engage the clutch, release the lever. The lever should be pulled rapidly and released slowly for smooth clutch...

  • Page 28

    Instrument and control functions 3-12 3 eau12941 brake pedal the brake pedal is on the right side of the motorcycle. To apply the rear brake, press down on the brake pedal. Eau13120 fuel tank cap to remove the fuel tank cap slide the lock cover open, insert the key into the lock, and then turn it 1/...

  • Page 29

    Instrument and control functions 3-13 3 eau13211 fuel make sure that there is sufficient fuel in the tank. Fill the fuel tank to the bottom of the filler tube as shown. Warning ewa10880 ● do not overfill the fuel tank, oth- erwise it may overflow when the fuel warms up and expands. ● avoid spilling ...

  • Page 30

    Instrument and control functions 3-14 3 eau13431 catalytic converter this model is equipped with a catalytic converter in the exhaust system. Warning ewa10860 the exhaust system is hot after op- eration. Make sure that the exhaust system has cooled down before do- ing any maintenance work. Caution: ...

  • Page 31

    Instrument and control functions 3-15 3 eau38341 helmet holder the helmet holder is located under the rider seat. A helmet holding cable is provided beside the owner’s tool kit to secure a helmet to the helmet holder. To secure a helmet to the helmet holder 1. Remove the rider seat. (see page 3-14.)...

  • Page 32

    Instrument and control functions 3-16 3 eau38401 adjusting the shock absorber assembly this shock absorber assembly is equipped with a spring preload adjust- ing nut. Caution: eca10100 never attempt to turn an adjusting mechanism beyond the maximum or minimum settings. Adjust the spring preload as f...

  • Page 33

    Instrument and control functions 3-17 3 caution: eca10120 always tighten the locknut against the adjusting nut, and then tighten the locknut to the specified torque. Warning ewa10220 this shock absorber contains highly pressurized nitrogen gas. For prop- er handling, read and understand the followin...

  • Page 34

    Instrument and control functions 3-18 3 eau15301 sidestand the sidestand is located on the left side of the frame. Raise the sidestand or lower it with your foot while holding the vehicle upright. Note: the built-in sidestand switch is part of the ignition circuit cut-off system, which cuts the igni...

  • Page 35

    Instrument and control functions 3-19 3 with the engine turned off: 1. Move the sidestand down. 2. Make sure that the engine stop switch is turned on. 3. Turn the key on. 4. Shift the transmission into the neutral position. 5. Push the start switch. Does the engine start? With the engine still runni...

  • Page 36

    Instrument and control functions 3-20 3 eau38350 auxiliary dc connector a 12-v accessory connected to the auxiliary dc connector under the rider seat can be used when the key is in the “on” position. Caution: eca15310 the accessory connected to the auxiliary dc connector should not be used with the ...

  • Page 37: Pre-Operation Checks

    Pre-operation checks 4-1 4 eau15591 the condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss of tire air p...

  • Page 38: Pre-Operation Checks

    Pre-operation checks 4-2 4 eau15604 pre-operation check list item checks page fuel • check fuel level in fuel tank. • refuel if necessary. • check fuel line for leakage. 3-13 engine oil • check oil level in oil tank. • if necessary, add recommended oil to specified level. • check vehicle for oil lea...

  • Page 39: Pre-Operation Checks

    Pre-operation checks 4-3 4 control cables • make sure that operation is smooth. • lubricate if necessary. 6-17 wheels and tires • check for damage. • check tire condition and tread depth. • check air pressure. • correct if necessary. 6-10, 6-13 brake and shift pedals • make sure that operation is sm...

  • Page 40

    Operation and important riding points 5-1 5 eau15950 warning ewa10270 ● become thoroughly familiar with all operating controls and their functions before riding. Consult a yamaha dealer re- garding any control or function that you do not thoroughly un- derstand. ● never start the engine or oper- ate...

  • Page 41

    Operation and important riding points 5-2 5 caution: eca11040 for maximum engine life, never ac- celerate hard when the engine is cold! Note: the engine is warm when it quickly re- sponds to the throttle. Eau16671 shifting shifting gears lets you control the amount of engine power available for star...

  • Page 42

    Operation and important riding points 5-3 5 eau16810 tips for reducing fuel con- sumption fuel consumption depends largely on your riding style. Consider the following tips to reduce fuel consumption: ● shift up swiftly, and avoid high en- gine speeds during acceleration. ● do not rev the engine whi...

  • Page 43

    Operation and important riding points 5-4 5 eau17212 parking when parking, stop the engine, and then remove the key from the main switch. Warning ewa10310 ● since the engine and exhaust system can become very hot, park in a place where pedestri- ans or children are not likely to touch them. ● do not...

  • Page 44

    Periodic maintenance and minor repair 6-1 6 eau17240 safety is an obligation of the owner. Pe- riodic inspection, adjustment and lubri- cation will keep your vehicle in the safest and most efficient condition pos- sible. The most important points of in- spection, adjustment, and lubrication are expl...

  • Page 45

    Periodic maintenance and minor repair 6-2 6 eau17705 periodic maintenance and lubrication chart note: ● the annual checks must be performed every year, except if a kilometer-based maintenance is performed in- stead. ● from 50000 km, repeat the maintenance intervals starting from 10000 km. ● items ma...

  • Page 46

    Periodic maintenance and minor repair 6-3 6 10 * tires • check tread depth and for damage. • replace if necessary. • check air pressure. • correct if necessary. √ √ √ √ √ 11 * wheel bearings • check bearing for looseness or damage. √ √ √ √ 12 * swingarm • check operation and for excessive play. √ √ ...

  • Page 47

    Periodic maintenance and minor repair 6-4 6 eau36771 note: ● air filter • this model’s air filter is equipped with a disposable oil-coated paper element, which must not be cleaned with com- pressed air to avoid damaging it. • the air filter element needs to be replaced more frequently when riding in...

  • Page 48

    Periodic maintenance and minor repair 6-5 6 eau19642 checking the spark plugs the spark plugs are important engine components, which should be checked periodically, preferably by a yamaha dealer. Since heat and deposits will cause any spark plug to slowly erode, they should be removed and checked in...

  • Page 49

    Periodic maintenance and minor repair 6-6 6 eau38361 engine oil and oil filter car- tridge the engine oil level should be checked before each ride. In addition, the oil must be changed and the oil filter car- tridge replaced at the intervals speci- fied in the periodic maintenance and lubrication ch...

  • Page 50

    Periodic maintenance and minor repair 6-7 6 caution: eca10900 make sure that the oil filler cap is se- curely tightened, otherwise oil may seep out when the engine is run- ning. To change the engine oil (with or without oil filter cartridge replace- ment) 1. Remove the rider seat. (see page 3-14.) 2...

  • Page 51

    Periodic maintenance and minor repair 6-8 6 note: make sure that the o-ring is properly seated. 9. Install the new oil filter cartridge with an oil filter wrench, and then tighten it to the specified torque with a torque wrench. 10. Install the engine oil drain bolts, and then tighten them to the sp...

  • Page 52

    Periodic maintenance and minor repair 6-9 6 er quality than specified. In addition, do not use oils labeled “energy conserving ii” or higher. ● make sure that no foreign mate- rial enters the oil tank. 14. Install the engine oil filler cap. 15. Start the engine, and then let it idle for several minu...

  • Page 53

    Periodic maintenance and minor repair 6-10 6 eau21381 checking the throttle cable free play the throttle cable free play should mea- sure 4.0–6.0 mm (0.16–0.24 in) at the throttle grip. Periodically check the throttle cable free play and, if neces- sary, have a yamaha dealer adjust it. Eau21401 valv...

  • Page 54

    Periodic maintenance and minor repair 6-11 6 warning ewa10510 proper loading of your vehicle is im- portant for several characteristics of your vehicle, such as handling, braking, performance and safety. Do not carry loosely packed items that can shift. Securely pack your heavi- est items close to t...

  • Page 55

    Periodic maintenance and minor repair 6-12 6 note: the tire tread depth limits may differ from country to country. Always comply with the local regulations. Tire information this motorcycle is equipped with cast wheels and tubeless tires with valves. Warning ewa10480 ● the front and rear tires shoul...

  • Page 56

    Periodic maintenance and minor repair 6-13 6 eau21960 cast wheels to maximize the performance, durabil- ity, and safe operation of your vehicle, note the following points regarding the specified wheels. ● the wheel rims should be checked for cracks, bends or warpage be- fore each ride. If any damage...

  • Page 57

    Periodic maintenance and minor repair 6-14 6 eau22390 checking the front and rear brake pads the front and rear brake pads must be checked for wear at the intervals spec- ified in the periodic maintenance and lubrication chart. Eau22430 front brake pads each front brake pad is provided with wear ind...

  • Page 58

    Periodic maintenance and minor repair 6-15 6 clutch insufficient brake or clutch fluid may al- low air to enter the brake or clutch sys- tems, possibly causing them to become ineffective. Note: the rear brake fluid reservoir is located under the rider seat. (see page 3-14.) before riding, check that...

  • Page 59

    Periodic maintenance and minor repair 6-16 6 eau22750 changing the brake and clutch fluids have a yamaha dealer change the brake and clutch fluids at the intervals specified in the note after the periodic maintenance and lubrication chart. In addition, have the oil seals of the brake and clutch mast...

  • Page 60

    Periodic maintenance and minor repair 6-17 6 eau23100 checking and lubricating the cables the operation of all control cables and the condition of the cables should be checked before each ride, and the ca- bles and cable ends should be lubricat- ed if necessary. If a cable is damaged or does not mov...

  • Page 61

    Periodic maintenance and minor repair 6-18 6 eau23140 checking and lubricating the brake and clutch levers brake lever clutch lever the operation of the brake and clutch levers should be checked before each ride, and the lever pivots should be lu- bricated if necessary. Recommended lubricant: lithiu...

  • Page 62

    Periodic maintenance and minor repair 6-19 6 eau23200 checking and lubricating the sidestand the operation of the sidestand should be checked before each ride, and the sidestand pivot and metal-to-metal contact surfaces should be lubricated if necessary. Warning ewa10730 if the sidestand does not mo...

  • Page 63

    Periodic maintenance and minor repair 6-20 6 caution: eca10590 if any damage is found or the front fork does not operate smoothly, have a yamaha dealer check or re- pair it. Eau23280 checking the steering worn or loose steering bearings may cause danger. Therefore, the operation of the steering must...

  • Page 64

    Periodic maintenance and minor repair 6-21 6 eau23290 checking the wheel bearings the front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrica- tion chart. If there is play in the wheel hub or if the wheel does not turn smoothly, have a yamaha ...

  • Page 65

    Periodic maintenance and minor repair 6-22 6 battery tends to discharge more quickly if the vehicle is equipped with optional electrical accessories. To store the battery 1. If the vehicle will not be used for more than one month, remove the battery, fully charge it, and then place it in a cool, dry...

  • Page 66

    Periodic maintenance and minor repair 6-23 6 if a fuse is blown, replace it as follows. 1. Turn the key to “off” and turn off the electrical circuit in question. 2. Remove the blown fuse, and then install a new fuse of the specified amperage. Caution: eca10640 do not use a fuse of a higher amper- ag...

  • Page 67

    Periodic maintenance and minor repair 6-24 6 eau41190 replacing a headlight bulb this model features a headlight equipped with two quartz bulbs. If the high beam or the low beam bulb burns out, replace it as follows. Removing the headlight unit 1. Remove the headlight cover by re- moving the bolts. ...

  • Page 68

    Periodic maintenance and minor repair 6-25 6 2. Disconnect the headlight coupler, and then unhook the headlight bulb holder. 3. Remove the defective bulb. Warning ewa10790 headlight bulbs get very hot. There- fore, keep flammable products away from a lit headlight bulb, and do not touch the bulb unt...

  • Page 69

    Periodic maintenance and minor repair 6-26 6 warning ewa10790 headlight bulbs get very hot. There- fore, keep flammable products away from a lit headlight bulb, and do not touch the bulb until it has cooled down. 2. Install the bulb by turning it clock- wise. Caution: eca10650 take care not to damag...

  • Page 70

    Periodic maintenance and minor repair 6-27 6 eau24180 tail/brake light this model is equipped with an led type of tail/brake light. If the tail/brake light does not come on, have a yamaha dealer check it. Eau38380 replacing a turn signal light bulb 1. Remove the turn signal light lens by removing th...

  • Page 71

    Periodic maintenance and minor repair 6-28 6 eau40760 replacing an auxiliary light bulb this model is equipped with two auxil- iary lights. If an auxiliary light bulb burns out, replace it as follows. 1. Remove the headlight unit. (see page 6-24.) 2. Remove the auxiliary light socket (together with ...

  • Page 72

    Periodic maintenance and minor repair 6-29 6 a jack either under each side of the frame in front of the rear wheel or under each side of the swingarm. Eau25850 troubleshooting although yamaha motorcycles receive a thorough inspection before shipment from the factory, trouble may occur dur- ing opera...

  • Page 73

    Periodic maintenance and minor repair 6-30 6 eau25891 troubleshooting chart warning ewa10840 keep away open flames and do not smoke while checking or working on the fuel system. Check the fuel level in the fuel tank. 1. Fuel there is enough fuel. There is no fuel. Check the compression. Supply fuel....

  • Page 74: Motorcycle Care and Storage

    Motorcycle care and storage 7-1 7 eau26071 care while the open design of a motorcycle reveals the attractiveness of the tech- nology, it also makes it more vulnera- ble. Rust and corrosion can develop even if high-quality components are used. A rusty exhaust pipe may go un- noticed on a car, however...

  • Page 75: Motorcycle Care and Storage

    Motorcycle care and storage 7-2 7 after normal use remove dirt with warm water, a mild detergent, and a soft, clean sponge, and then rinse thoroughly with clean water. Use a toothbrush or bottlebrush for hard-to-reach areas. Stubborn dirt and insects will come off more easily if the area is covered ...

  • Page 76: Motorcycle Care and Storage

    Motorcycle care and storage 7-3 7 ● never apply oil or wax to the drive belt. ● never apply oil or wax to any rubber and plastic parts, but treat them with a suitable care product. ● avoid using abrasive polishing compounds as they will wear away the paint. Note: consult a yamaha dealer for advice o...

  • Page 77: Motorcycle Care and Storage

    Motorcycle care and storage 7-4 7 4. Lubricate all control cables and the pivoting points of all levers and pedals as well as of the side- stand/centerstand. 5. Check and, if necessary, correct the tire air pressure, and then lift the motorcycle so that both of its wheels are off the ground. Alterna...

  • Page 78: Specifications

    Specifications 8-1 8 dimensions: overall length: 2580 mm (101.6 in) overall width: 1100 mm (43.3 in) overall height: 1100 mm (43.3 in) seat height: 735 mm (28.9 in) wheelbase: 1715 mm (67.5 in) ground clearance: 155 mm (6.10 in) minimum turning radius: 3480 mm (137.0 in) weight: with oil and fuel: 3...

  • Page 79: Specifications

    Specifications 8-2 8 gear ratio: 1st: 38/16 (2.375) 2nd: 33/21 (1.571) 3rd: 29/25 (1.160) 4th: 26/28 (0.929) 5th: 24/30 (0.800) chassis: frame type: double cradle caster angle: 31.30 ° trail: 152.0 mm (5.98 in) front tire: type: tubeless size: 130/70r18m/c 63h manufacturer/model: dunlop/d251f manufa...

  • Page 80: Specifications

    Specifications 8-3 8 charging system: ac magneto battery: model: gt14b-4 voltage, capacity: 12 v, 12.0 ah headlight: bulb type: halogen bulb bulb voltage, wattage × quantity: low beam headlight: 12 v, 51.0 w × 1 high beam headlight: 12 v, 55.0 w × 1 tail/brake light: led front turn signal light: 12 ...

  • Page 81: Consumer Information

    Consumer information 9-1 9 eau26351 identification numbers record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a yamaha dealer or for reference in case the vehi- cle is stolen. ...

  • Page 82: Consumer Information

    Consumer information 9-2 9 eau26470 model label the model label is affixed to the frame under the rider seat. (see page 3-14.) record the information on this label in the space provided. This information will be needed when ordering spare parts from a yamaha dealer. Eau26570 motorcycle noise regulat...

  • Page 83: Index

    Index a air filter element...................................... 6-9 auxiliary dc connector ......................... 3-20 auxiliary light bulb, replacing ................ 6-28 b battery .................................................. 6-21 brake and clutch fluid levels, checking ....................

  • Page 84: Index

    Index vehicle identification number .................. 9-1 w wheel bearings, checking..................... 6-21 wheels .................................................. 6-13 u5c520e0.Book page 2 tuesday, april 4, 2006 10:48 am.

  • Page 85

    U5c520e0.Book page 3 tuesday, april 4, 2006 10:48 am.

  • Page 86

    Printed on recycled paper yamaha motor co., ltd. Printed in japan 2006.04-0.3 ×1 cr (e).