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Yamaha SR400 Owner's Manual

Other manuals for SR400: Owner's Manual

Summary of SR400

  • Page 1

    Sr400 motorcycle 2rd-28199-e1 owner’s manual read this manual carefully before oper- ating this vehicle. Sr400 2rd-9-e1_hyoshi.Indd 1 2015/09/16 13:46:32.

  • Page 2

    Q read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold. Eau46091 2rd-9-e1_hyoshi.Indd 2 2015/09/16 13:46:32.

  • Page 3: Introduction

    Introduction eau10103 welcome to the yamaha world of motorcycling! As the owner of the sr400, you are benefiting from yamaha’s vast experience and newest technology regarding the design and manufacture of high-quality products, which have earned yamaha a reputation for dependability. Please take the...

  • Page 4: Important Manual Information

    Important manual information eau63350 particularly important information is distinguished in this manual by the following notations: *product and specifications are subject to change without notice. Eau10201 this is the safety alert symbol. It is used to alert you to potential personal injury hazard...

  • Page 5: Table of Contents

    Table of contents safety information ............................ 1-1 description ........................................ 2-1 left view .......................................... 2-1 right view........................................ 2-2 controls and instruments ................ 2-3 instrument and ...

  • Page 6: Table of Contents

    Table of contents checking the steering....................6-30 checking the wheel bearings ........6-31 battery ...........................................6-31 replacing the fuses .......................6-33 replacing the headlight bulb .........6-35 replacing the auxiliary light bulb ................

  • Page 7: Safety Information

    1-1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 safety information eau1028b be a responsible owner as the vehicle’s owner, you are respon- sible for the safe and proper operation of your motorcycle. Motorcycles are single-track vehicles. Their safe use and operation are de- pendent upon the use of proper ridin...

  • Page 8: Safety Information

    Safety information 1-2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 help you to avoid an accident. • we recommend that you prac- tice riding your motorcycle where there is no traffic until you have become thoroughly famil- iar with the motorcycle and all of its controls. Many accidents have been caused by error...

  • Page 9: Safety Information

    Safety information 1-3 1 2 3 4 5 6 7 8 9 10 11 12 13 14 hours or days in enclosed or poorly ventilated areas. If you experience any symptoms of carbon monoxide poison- ing, leave the area immediately, get fresh air, and seek medical treat- ment. Do not run engine indoors. Even if you try to ventilat...

  • Page 10: Safety Information

    Safety information 1-4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 many companies with no connection to yamaha manufacture parts and acces- sories or offer other modifications for yamaha vehicles. Yamaha is not in a position to test the products that these aftermarket companies produce. Therefore, yamaha can n...

  • Page 11: Safety Information

    Safety information 1-5 1 2 3 4 5 6 7 8 9 10 11 12 13 14 appropriate. Refer to page 6-15 for tire specifications and more information on replacing your tires. Transporting the motorcycle be sure to observe following instruc- tions before transporting the motorcy- cle in another vehicle. Remove all lo...

  • Page 12: Description

    2-1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 description eau63371 left view 1. Engine oil dipstick (page 6-9) 2. Engine oil filler cap (page 6-9) 3. Fuel tank cap (page 3-8) 4. Fuel cock (page 3-11) 5. Battery (page 6-31) 6. Fuse (page 6-33) 7. Shock absorber assembly spring preload adjusting ring (page 3-1...

  • Page 13: Description

    Description 2-2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 eau63391 right view 1. Air filter element (page 6-13) 2. Kickstarter (page 3-12) 3. Kick indicator (page 5-2) 4. Headlight (page 6-35) 5. Brake pedal (page 3-7) 6. Owner’s tool kit (page 6-2) 7. Shock absorber assembly spring preload adjusting ring (p...

  • Page 14: Description

    Description 2-3 1 2 3 4 5 6 7 8 9 10 11 12 13 14 eau63401 controls and instruments 1. Clutch lever (page 3-6) 2. Left handlebar switches (page 3-4) 3. Speedometer unit (page 3-3) 4. Main switch/steering lock (page 3-1) 5. Tachometer (page 3-4) 6. Front brake fluid reservoir (page 6-23) 7. Right hand...

  • Page 15: Main Switch/steering Lock

    3-1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 instrument and control functions eau10462 main switch/steering lock the main switch/steering lock controls the ignition and lighting systems, and is used to lock the steering. The various positions are described below. Eau45111 on all electrical circuits are supp...

  • Page 16: Indicator Lights and Warning

    Instrument and control functions 3-2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 1. Insert the key. 2. With the key in the “lock” posi- tion, push the key in and turn it to “off”. Eau59680 (parking) the hazard lights and turn signal lights can be turned on, but all other electrical systems are off. The key can...

  • Page 17: Speedometer Unit

    Instrument and control functions 3-3 1 2 3 4 5 6 7 8 9 10 11 12 13 14 if the warning light does not come on initially when the key is turned to “on”, or if the warning light remains on, have a yamaha dealer check the electrical circuit. Eau11486 engine trouble warning light “ ” this warning light co...

  • Page 18: Tachometer

    Instrument and control functions 3-4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 eau11882 tachometer the tachometer allows the rider to monitor the engine speed and keep it within the ideal power range. Notice eca10032 do not operate the engine in the ta- chometer red zone. Red zone: 7000 r/min and above eau12...

  • Page 19

    Instrument and control functions 3-5 1 2 3 4 5 6 7 8 9 10 11 12 13 14 eau12352 pass switch “ ” press this switch to flash the headlight. Tip when the dimmer switch is set to “ ”, the passing switch has no effect. Eau12401 dimmer switch “ / ” set this switch to “ ” for the high beam and to “ ” for th...

  • Page 20: Clutch Lever

    Instrument and control functions 3-6 1 2 3 4 5 6 7 8 9 10 11 12 13 14 eau12822 clutch lever the clutch lever is located on the left side of the handlebar. To disengage the clutch, pull the lever toward the handle- bar grip. To engage the clutch, release the lever. The lever should be pulled rapidly ...

  • Page 21: Brake Lever

    Instrument and control functions 3-7 1 2 3 4 5 6 7 8 9 10 11 12 13 14 eau12892 brake lever the brake lever is located on the right side of the handlebar. To apply the front brake, pull the lever toward the throttle grip. Eau12944 brake pedal the brake pedal is located on the right side of the motorc...

  • Page 22: Fuel Tank Cap

    Instrument and control functions 3-8 1 2 3 4 5 6 7 8 9 10 11 12 13 14 eau13125 fuel tank cap to remove the fuel tank cap slide the fuel tank cap lock cover open, insert the key into the lock, and then turn it 1/4 turn clockwise. The lock will be released and the fuel tank cap can be removed. To inst...

  • Page 23: Fuel

    Instrument and control functions 3-9 1 2 3 4 5 6 7 8 9 10 11 12 13 14 eau13222 fuel make sure there is sufficient gasoline in the tank. Warning ewa10882 gasoline and gasoline vapors are extremely flammable. To avoid fires and explosions and to reduce the risk of injury when refueling, follow these i...

  • Page 24: Fuel Tank Breather/overflow

    Instrument and control functions 3-10 1 2 3 4 5 6 7 8 9 10 11 12 13 14 curs, use a gasoline of a different brand or premium unleaded fuel. Use of un- leaded fuel will extend spark plug life and reduce maintenance costs. Gasohol there are two types of gasohol: gaso- hol containing ethanol and that co...

  • Page 25: Catalytic Converter

    Instrument and control functions 3-11 1 2 3 4 5 6 7 8 9 10 11 12 13 14 eau13434 catalytic converter this model is equipped with a catalytic converter in the exhaust system. Warning ewa10863 the exhaust system is hot after op- eration. To prevent a fire hazard or burns: do not park the vehicle near p...

  • Page 26: Kickstarter

    Instrument and control functions 3-12 1 2 3 4 5 6 7 8 9 10 11 12 13 14 eau13651 kickstarter to start the engine, fold out the kick- starter lever, move it down lightly with your foot until the gears engage, and then push it down smoothly but force- fully. This model is equipped with a pri- mary kick...

  • Page 27: Seat

    Instrument and control functions 3-13 1 2 3 4 5 6 7 8 9 10 11 12 13 14 eau13962 seat to remove the seat remove the bolts, and then pull the seat off. To install the seat 1. Insert the projections on the front of the seat into the seat holders as shown. 2. Place the seat in the original posi- tion, a...

  • Page 28: Sidestand

    Instrument and control functions 3-14 1 2 3 4 5 6 7 8 9 10 11 12 13 14 eau15306 sidestand the sidestand is located on the left side of the frame. Raise the sidestand or lower it with your foot while holding the vehicle upright. Tip the built-in sidestand switch is part of the ignition circuit cut-of...

  • Page 29

    Instrument and control functions 3-15 1 2 3 4 5 6 7 8 9 10 11 12 13 14 eau66820 ignition circuit cut-off system the ignition circuit cut-off system (com- prising the sidestand switch, clutch switch and neutral switch) has the fol- lowing functions. It prevents starting when the trans- mission is in ...

  • Page 30

    Instrument and control functions 3-16 1 2 3 4 5 6 7 8 9 10 11 12 13 14 with the engine turned off: 1. Move the sidestand down. 2. Make sure that the engine stop switch is set to “ ”. 3. Turn the key on. 4. Shift the transmission into the neutral position. 5. Push the kick starter lever down. Does th...

  • Page 31

    4-1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 for your safety – pre-operation checks eau63440 inspect your vehicle each time you use it to make sure the vehicle is in safe oper- ating condition. Always follow the inspection and maintenance procedures and schedules described in the owner’s manual. Warning ewa...

  • Page 32

    For your safety – pre-operation checks 4-2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 drive chain • check chain slack. • adjust if necessary. • check chain condition. • lubricate if necessary. 6-25, 6-26 wheels and tires • check for damage. • check tire condition and tread depth. • check air pressure. • corre...

  • Page 33

    5-1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 operation and important riding points eau15952 read the owner’s manual carefully to become familiar with all controls. If there is a control or function you do not understand, ask your yamaha dealer. Warning ewa10272 failure to familiarize yourself with the contr...

  • Page 34: Starting The Engine

    Operation and important riding points 5-2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 eau59532 starting the engine in order for the ignition circuit cut-off system (page 3-15) to enable starting, one of the following conditions must be met: the transmission is in the neutral position. The transmission is in ge...

  • Page 35: Starting Trouble

    Operation and important riding points 5-3 1 2 3 4 5 6 7 8 9 10 11 12 13 14 eau59470 starting trouble if the engine fails to start after 4 to 5 kicks, clear out the combustion cham- ber with the following procedure. 1. Turn the key to “off”. 2. While applying the decompression lever, fully open the t...

  • Page 36

    Operation and important riding points 5-4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 shock of forced shifting. Eau16682 to start out and accelerate 1. Pull the clutch lever to disengage the clutch. 2. Shift the transmission into first gear. The neutral indicator light should go out. 3. Open the throttle gradu...

  • Page 37: Tips For Reducing Fuel

    Operation and important riding points 5-5 1 2 3 4 5 6 7 8 9 10 11 12 13 14 eau16811 tips for reducing fuel consumption fuel consumption depends largely on your riding style. Consider the following tips to reduce fuel consumption: shift up swiftly, and avoid high en- gine speeds during acceleration. ...

  • Page 38: Parking

    Operation and important riding points 5-6 1 2 3 4 5 6 7 8 9 10 11 12 13 14 eau17214 parking when parking, stop the engine, and then remove the key from the main switch. Warning ewa10312 since the engine and exhaust system can become very hot, park in a place where pedestri- ans or children are not l...

  • Page 39

    6-1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 periodic maintenance and adjustment eau17246 periodic inspection, adjustment, and lu- brication will keep your vehicle in the safest and most efficient condition pos- sible. Safety is an obligation of the vehi- cle owner/operator. The most important points of veh...

  • Page 40: Owner’S Tool Kit

    Periodic maintenance and adjustment 6-2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 eau17303 emission controls not only function to ensure cleaner air, but are also vital to proper engine operation and maximum performance. In the following periodic maintenance charts, the services relat- ed to emissions contro...

  • Page 41

    Periodic maintenance and adjustment 6-3 1 2 3 4 5 6 7 8 9 10 11 12 13 14 eau46862 tip the annual checks must be performed every year, except if a kilometer- based maintenance, or for the uk, a mileage-based maintenance, is per- formed instead. From 50000 km (30000 mi), repeat the maintenance interva...

  • Page 42

    Periodic maintenance and adjustment 6-4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 eau64031 general maintenance and lubrication chart no. Item 1 air filter element • replace. Every 20000 km (12500 mi) 2 clutch • check operation. • adjust. 3 * timing chain • check timing chain tensioner. • adjust if necessary....

  • Page 43

    Periodic maintenance and adjustment 6-5 1 2 3 4 5 6 7 8 9 10 11 12 13 14 13 drive chain • check chain slack, alignment and condition. • adjust and lubricate chain with a special o-ring chain lubricant thoroughly. Every 500 km (300 mi) and after washing the motorcycle, riding in the rain or riding in...

  • Page 44

    Periodic maintenance and adjustment 6-6 1 2 3 4 5 6 7 8 9 10 11 12 13 14 eau59350 tip air filter • this model’s air intake system is equipped with a disposable oil-coated pa- per element. The air filter element cannot be cleaned with compressed air, it must be replaced. • the air filter element need...

  • Page 45: Removing and Installing The

    Periodic maintenance and adjustment 6-7 1 2 3 4 5 6 7 8 9 10 11 12 13 14 eau59460 removing and installing the panel the panel shown needs to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time the panel needs to be removed and installed. Tip ...

  • Page 46: Checking The Spark Plug

    Periodic maintenance and adjustment 6-8 1 2 3 4 5 6 7 8 9 10 11 12 13 14 eau19605 checking the spark plug the spark plug is an important engine component, which is easy to check. Since heat and deposits will cause any spark plug to slowly erode, the spark plug should be removed and checked in accord...

  • Page 47: Engine Oil and Oil Filter

    Periodic maintenance and adjustment 6-9 1 2 3 4 5 6 7 8 9 10 11 12 13 14 plug wrench, and then tighten it to the specified torque. Tip if a torque wrench is not available when installing a spark plug, a good estimate of the correct torque is 1/4–1/2 turn past finger tight. However, the spark plug sh...

  • Page 48

    Periodic maintenance and adjustment 6-10 1 2 3 4 5 6 7 8 9 10 11 12 13 14 4. If the engine oil is below the mini- mum level mark, add sufficient oil of the recommended type to raise it to the correct level. 5. Install the oil filler cap. To change the engine oil (with or without oil filter element r...

  • Page 49

    Periodic maintenance and adjustment 6-11 1 2 3 4 5 6 7 8 9 10 11 12 13 14 tip skip steps 6–8 if the oil filter element is not being replaced. 6. Remove the oil filter element cover by removing the bolts. 7. Remove and replace the oil filter element and o-rings. Tip make sure that the o-rings are pro...

  • Page 50

    Periodic maintenance and adjustment 6-12 1 2 3 4 5 6 7 8 9 10 11 12 13 14 12. Add the specified amount of the recommended engine oil, and then install and tighten the oil filler cap. Tip be sure to wipe off spilled oil on any parts after the engine and exhaust sys- tem have cooled down. Notice eca11...

  • Page 51

    Periodic maintenance and adjustment 6-13 1 2 3 4 5 6 7 8 9 10 11 12 13 14 eau52031 replacing the air filter element the air filter element should be re- placed at the intervals specified in the periodic maintenance and lubrication chart. Replace the air filter element more frequently if you are ridi...

  • Page 52: Checking The Engine Idling

    Periodic maintenance and adjustment 6-14 1 2 3 4 5 6 7 8 9 10 11 12 13 14 eau44735 checking the engine idling speed check the engine idling speed and, if necessary, have it corrected by a yamaha dealer. Eau21386 checking the throttle grip free play measure the throttle grip free play as shown. Perio...

  • Page 53: Valve Clearance

    Periodic maintenance and adjustment 6-15 1 2 3 4 5 6 7 8 9 10 11 12 13 14 eau21402 valve clearance the valve clearance changes with use, resulting in improper air-fuel mixture and/or engine noise. To prevent this from occurring, the valve clearance must be adjusted by a yamaha dealer at the interval...

  • Page 54

    Periodic maintenance and adjustment 6-16 1 2 3 4 5 6 7 8 9 10 11 12 13 14 warning ewa10512 never overload your vehicle. Opera- tion of an overloaded vehicle could cause an accident. Tire inspection the tires must be checked before each ride. If the center tread depth reaches the specified limit, if ...

  • Page 55: Spoke Wheels

    Periodic maintenance and adjustment 6-17 1 2 3 4 5 6 7 8 9 10 11 12 13 14 ageing. Old and aged tires shall be checked by tire specialists to ascertain their suitability for further use. Warning ewa10462 the front and rear tires should be of the same make and design, other- wise the handling characte...

  • Page 56: Play

    Periodic maintenance and adjustment 6-18 1 2 3 4 5 6 7 8 9 10 11 12 13 14 eau48293 adjusting the clutch lever free play measure the clutch lever free play as shown. Periodically check the clutch lever free play and, if necessary, adjust it as fol- lows. 1. Slide the rubber cover back at the clutch l...

  • Page 57: Play

    Periodic maintenance and adjustment 6-19 1 2 3 4 5 6 7 8 9 10 11 12 13 14 eau48444 adjusting the brake lever free play measure the brake lever free play as shown. Periodically check the brake lever free play and, if necessary, adjust it as fol- lows. 1. Slide the rubber cover back at the brake lever...

  • Page 58: Adjusting The Brake Pedal

    Periodic maintenance and adjustment 6-20 1 2 3 4 5 6 7 8 9 10 11 12 13 14 eau22199 adjusting the brake pedal height and free play warning ewa10671 it is advisable to have a yamaha dealer make these adjustments. Brake pedal height the top of the brake pedal should be positioned at the specified dista...

  • Page 59: Checking The Shift Pedal

    Periodic maintenance and adjustment 6-21 1 2 3 4 5 6 7 8 9 10 11 12 13 14 decrease the brake pedal free play, turn the adjusting nut in direction (b). Warning ewa10681 after adjusting the drive chain slack or removing and installing the rear wheel, always check the brake pedal free play. If proper a...

  • Page 60: Brake Light Switches

    Periodic maintenance and adjustment 6-22 1 2 3 4 5 6 7 8 9 10 11 12 13 14 eau22274 brake light switches the brake light, which is activated by the brake pedal and brake lever, should come on just before braking takes ef- fect. If necessary, adjust the rear brake light switch as follows, but the fron...

  • Page 61

    Periodic maintenance and adjustment 6-23 1 2 3 4 5 6 7 8 9 10 11 12 13 14 eau22541 rear brake shoes the rear brake is provided with a wear indicator, which allows you to check the brake shoe wear without having to dis- assemble the brake. To check the brake shoe wear, check the position of the wear ...

  • Page 62: Changing The Brake Fluid

    Periodic maintenance and adjustment 6-24 1 2 3 4 5 6 7 8 9 10 11 12 13 14 when refilling. Water will signifi- cantly lower the boiling point of the fluid and may result in vapor lock. Notice eca17641 brake fluid may damage painted sur- faces or plastic parts. Always clean up spilled fluid immediatel...

  • Page 63: Drive Chain Slack

    Periodic maintenance and adjustment 6-25 1 2 3 4 5 6 7 8 9 10 11 12 13 14 eau22762 drive chain slack the drive chain slack should be checked before each ride and adjusted if necessary. Eau59593 to check the drive chain slack 1. Place the motorcycle on the cen- terstand. 2. Shift the transmission int...

  • Page 64: Cleaning and Lubricating The

    Periodic maintenance and adjustment 6-26 1 2 3 4 5 6 7 8 9 10 11 12 13 14 6. Take the motorcycle off the center- stand, and then put the sidestand down. 7. Tighten both drive chain puller locknuts to the specified torque, and then tighten the axle nut and brake torque rod nut to their speci- fied to...

  • Page 65: Checking and Lubricating The

    Periodic maintenance and adjustment 6-27 1 2 3 4 5 6 7 8 9 10 11 12 13 14 eau23098 checking and lubricating the cables the operation of all control cables and the condition of the cables should be checked before each ride, and the ca- bles and cable ends should be lubricat- ed if necessary. If a cab...

  • Page 66: Checking and Lubricating The

    Periodic maintenance and adjustment 6-28 1 2 3 4 5 6 7 8 9 10 11 12 13 14 eau23144 checking and lubricating the brake and clutch levers the operation of the brake and clutch levers should be checked before each ride, and the lever pivots should be lu- bricated if necessary. Brake lever clutch lever ...

  • Page 67: Checking and Lubricating The

    Periodic maintenance and adjustment 6-29 1 2 3 4 5 6 7 8 9 10 11 12 13 14 eau23215 checking and lubricating the centerstand and sidestand the operation of the centerstand and sidestand should be checked before each ride, and the pivots and metal-to- metal contact surfaces should be lubri- cated if n...

  • Page 68: Checking The Front Fork

    Periodic maintenance and adjustment 6-30 1 2 3 4 5 6 7 8 9 10 11 12 13 14 eau51951 checking the front fork the condition and operation of the front fork must be checked as follows at the intervals specified in the periodic main- tenance and lubrication chart. To check the condition check the front f...

  • Page 69: Checking The Wheel Bearings

    Periodic maintenance and adjustment 6-31 1 2 3 4 5 6 7 8 9 10 11 12 13 14 eau23292 checking the wheel bearings the front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrica- tion chart. If there is play in the wheel hub or if the wheel does not ...

  • Page 70

    Periodic maintenance and adjustment 6-32 1 2 3 4 5 6 7 8 9 10 11 12 13 14 sparks, flames, cigarettes, etc., away from the battery and pro- vide sufficient ventilation when charging it in an enclosed space. Keep this and all batter- ies out of the reach of children. To charge the battery have a yamah...

  • Page 71: Replacing The Fuses

    Periodic maintenance and adjustment 6-33 1 2 3 4 5 6 7 8 9 10 11 12 13 14 eau59443 replacing the fuses the main fuse is located inside the bat- tery coupler. (see page 6-31.) if the main fuse is blown, replace it as follows. 1. Turn the key to “off” and turn off all electrical circuits. 2. Remove th...

  • Page 72

    Periodic maintenance and adjustment 6-34 1 2 3 4 5 6 7 8 9 10 11 12 13 14 if a fuse is blown, replace it as follows. 1. Turn the key to “off” and turn off the electrical circuit in question. 2. Remove the seat. (see page 3-13.) 3. Remove the blown fuse, and then install a new fuse of the specified a...

  • Page 73: Replacing The Headlight Bulb

    Periodic maintenance and adjustment 6-35 1 2 3 4 5 6 7 8 9 10 11 12 13 14 eau23799 replacing the headlight bulb this model is equipped with a halogen bulb headlight. If the headlight bulb burns out, replace it as follows. Notice eca10651 take care not to damage the follow- ing parts: headlight bulb ...

  • Page 74: Bulb

    Periodic maintenance and adjustment 6-36 1 2 3 4 5 6 7 8 9 10 11 12 13 14 4. Place a new headlight bulb into po- sition, and then secure it with the bulb holder. 5. Install the bulb cover, and then connect the coupler. 6. Install the headlight unit by install- ing the screws. 7. Have a yamaha dealer...

  • Page 75: Bulb

    Periodic maintenance and adjustment 6-37 1 2 3 4 5 6 7 8 9 10 11 12 13 14 3. Remove the burnt-out bulb by pushing it in and turning it counter- clockwise. 4. Insert a new bulb into the socket, push it in, and then turn it clock- wise until it stops. 5. Install the socket (together with the bulb) by ...

  • Page 76: Bulb

    Periodic maintenance and adjustment 6-38 1 2 3 4 5 6 7 8 9 10 11 12 13 14 eau60010 replacing a turn signal light bulb 1. Remove the turn signal light lens, turn signal light rim and gasket by removing the screws. 2. Remove the burnt-out bulb by pushing it in and turning it counter- clockwise. 3. Ins...

  • Page 77: Front Wheel

    Periodic maintenance and adjustment 6-39 1 2 3 4 5 6 7 8 9 10 11 12 13 14 eau24361 front wheel eau59603 to remove the front wheel warning ewa10822 to avoid injury, securely support the vehicle so there is no danger of it falling over. 1. Loosen the wheel axle nut. 2. Loosen the wheel axle holder nut...

  • Page 78: Rear Wheel

    Periodic maintenance and adjustment 6-40 1 2 3 4 5 6 7 8 9 10 11 12 13 14 tip make sure that there is enough space between the brake pads before insert- ing the brake disc and that the slot in the speedometer gear unit fits over the retainer on the fork leg. 4. Insert the wheel axle from the left si...

  • Page 79

    Periodic maintenance and adjustment 6-41 1 2 3 4 5 6 7 8 9 10 11 12 13 14 the brake rod from the brake cam- shaft lever. 5. Loosen the drive chain puller lock- nut and the drive chain slack ad- justing bolt on both ends of the swingarm. 6. Remove the axle nut and washer. 7. While supporting the rear...

  • Page 80: Troubleshooting

    Periodic maintenance and adjustment 6-42 1 2 3 4 5 6 7 8 9 10 11 12 13 14 eau25852 troubleshooting although yamaha motorcycles receive a thorough inspection before shipment from the factory, trouble may occur dur- ing operation. Any problem in the fuel, compression, or ignition systems, for example,...

  • Page 81: Troubleshooting Chart

    Periodic maintenance and adjustment 6-43 1 2 3 4 5 6 7 8 9 10 11 12 13 14 eau67930 troubleshooting chart 1. Fuel there is enough fuel. There is no fuel. Supply fuel. Check the battery. The turn signal flashes brightly. The turn signal does not flash or is weak. The engine does not start. Check the b...

  • Page 82: Motorcycle Care and Storage

    7-1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 motorcycle care and storage eau37834 matte color caution notice eca15193 some models are equipped with matte colored finished parts. Be sure to consult a yamaha dealer for advice on what products to use be- fore cleaning the vehicle. Using a brush, harsh chemical...

  • Page 83: Motorcycle Care and Storage

    Motorcycle care and storage 7-2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 fected area any longer than in- structed. Also, thoroughly rinse the area off with water, immedi- ately dry it, and then apply a cor- rosion protection spray. Improper cleaning can damage plastic parts (such as cowlings, panels, windsh...

  • Page 84: Motorcycle Care and Storage

    Motorcycle care and storage 7-3 1 2 3 4 5 6 7 8 9 10 11 12 13 14 corrosion. After cleaning 1. Dry the motorcycle with a chamois or an absorbing cloth. 2. Immediately dry the drive chain and lubricate it to prevent it from rusting. 3. Use a chrome polish to shine chrome, aluminum and stainless- steel...

  • Page 85: Motorcycle Care and Storage

    Motorcycle care and storage 7-4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 eau43204 storage short-term always store your motorcycle in a cool, dry place and, if necessary, protect it against dust with a porous cover. Be sure the engine and the exhaust sys- tem are cool before covering the motor- cycle. Notice...

  • Page 86: Motorcycle Care and Storage

    Motorcycle care and storage 7-5 1 2 3 4 5 6 7 8 9 10 11 12 13 14 storing the motorcycle. 2rd-28199-e1.Book 5 ページ ２０１５年９月３日 木曜日 午後３時４２分.

  • Page 87: Specifications

    8-1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 specifications eau69993 dimensions: overall length: 2085 mm (82.1 in) overall width: 750 mm (29.5 in) overall height: 1095 mm (43.1 in) seat height: 785 mm (30.9 in) wheelbase: 1410 mm (55.5 in) ground clearance: 130 mm (5.12 in) minimum turning radius: 2.4 m (7....

  • Page 88: Specifications

    Specifications 8-2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 front tire: type: with tube size: 90/100-18m/c 54s manufacturer/model: bridgestone/bt-45f rear tire: type: with tube size: 110/90-18m/c 61s manufacturer/model: bridgestone/bt-45r loading: maximum load: 150 kg (331 lb) * (total weight of rider, pass...

  • Page 89: Specifications

    Specifications 8-3 1 2 3 4 5 6 7 8 9 10 11 12 13 14 turn signal indicator light: 1.7 w 1 fuel level warning light: 3.0 w 1 engine trouble warning light: 1.7 w 1 fuse(s): main fuse: 30.0 a headlight fuse: 15.0 a signaling system fuse: 15.0 a ignition fuse: 10.0 a parking lighting fuse: 7.5 a fuel inj...

  • Page 90: Consumer Information

    9-1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 consumer information eau53562 identification numbers record the vehicle identification num- ber, engine serial number, and the model label information in the spaces provided below. These identification numbers are needed when registering the vehicle with the auth...

  • Page 91: Consumer Information

    Consumer information 9-2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 eau26481 model label the model label is affixed to the frame under the seat. (see page 3-13.) re- cord the information on this label in the space provided. This information will be needed when ordering spare parts from a yamaha dealer. 1. Mod...

  • Page 92: Index

    10-1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 index a air filter element, replacing ................... 6-13 auxiliary light bulb, replacing ................ 6-36 b battery................................................... 6-31 brake and clutch levers, checking and lubricating ................................

  • Page 93: Index

    Index 10-2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 turn signal light bulb, replacing.............6-38 turn signal switch....................................3-5 v valve clearance.....................................6-15 vehicle identification number ..................9-1 w wheel bearings, checking ............

  • Page 94

    2rd-28199-e1.Book 3 ページ ２０１５年９月３日 木曜日 午後３時４２分.

  • Page 95

    2rd-9-e1_hyoshi.Indd 3 2015/09/16 13:46:32.

  • Page 96

    Printed in japan 2015.10–0.1×1 ! (e) printed on recycled paper original instructions 2rd-9-e1_hyoshi.Indd 4 2015/09/16 13:46:32.