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Yamaha SRX700G Owner's Manual

Summary of SRX700G

  • Page 1

    Owner’s manual snowmobile srx700g 8df-28199-14 lit-12628-02-23 printed on recycled paper printed in japan 2001 . 6 - 0.7 × 2 cr.

  • Page 2

    Hyo2.Fm page 1 monday, july 2, 2001 8:44 am.

  • Page 3: Machine Identification

    Esu00286 1- machine identification identification number records a. Frame number: cz-01e b. Engine number (primary id): cz-01e c. Key number: cz-01e record the frame number, engine number (primary id), and key number in the spaces provided for assistance when ordering spare parts from a yamaha deale...

  • Page 4: Introduction

    Esu00001 2- introduction congratulations! Your choice of a yamaha snowmobile assures you of the highest quality and dependability. Your yamaha snowmobile is manufactured by a company well-known for excellence in the field of snowmobiles. The most advanced production equipment and technol- ogy have m...

  • Page 5: Warning

    Warning @ please read and understand this manual completely before operating the snowmo- bile. @ note: @ ● yamaha continually seeks advancements in product design and quality. Therefore, while this manual con- tains the most current product information available at the time of printing, there may be...

  • Page 6: Contents

    Esu00003 contents yamaha motor corporation, u.S.A. Snowmobile limited warranty .......................................1-1 yamaha extended service (y.E.S.) ...............................................1-4 location of the important labels .......................2-1 safety information ..................

  • Page 7

    Periodic maintenance ...............8-1 periodic maintenance chart .............8-1 tool kit .............................................8-4 spark plug inspection ......................8-4 engine idle speed adjustment .........8-5 throttle cable adjustment ................8-6 oil pump cable adjustm...

  • Page 8

    1-1 esu00004 1- yamaha motor corporation, u.S.A. Snowmobile limited warranty cw-01e u8df14.Book page 1 friday, july 27, 2001 5:01 pm.

  • Page 9

    1-2 cw-02e u8df14.Book page 2 friday, july 27, 2001 5:01 pm.

  • Page 10

    1-3 cw-03e u8df14.Book page 3 friday, july 27, 2001 5:01 pm.

  • Page 11

    1-4 esu00005 yamaha extended service (y.E.S.) cw-10e u8df14.Book page 4 friday, july 27, 2001 5:01 pm.

  • Page 12: Location of The

    2-1 esu00007 2- location of the important labels please read the following labels carefully before operat- ing this snowmobile. Note: @ maintain or replace safety and instruction labels, as nec- essary. @ 1 2 3 4 avertissement warning ne pas faire fonctionner le moteur sans courroie en v ou protecte...

  • Page 13: Safety Information

    3-1 esu00008 3- safety information when you ride your snowmobile, you must know and use the following for your safety. Severe injury or death may result if you ignore any of the following. Before operating 1. Read the owner’s manual and all labels before oper- ating this snowmobile. Become familiar ...

  • Page 14

    3-2 7. Do not allow anyone to stand behind the snowmobile when starting, inspecting, or adjusting the snowmo- bile. A broken track, track fittings, or debris thrown by the track could be dangerous to the operator or bystanders. 8. Handle fuel with care; it is highly flammable. ● never add fuel when ...

  • Page 15

    3-3 3. This snowmobile is not designed for use on surfaces other than snow or ice. Use on dirt, sand, grass, rocks, or bare pavement may cause loss of control and may damage the snowmobile. 4. Avoid operating on glare ice, or on snow which has a lot of dirt or sand mixed in. Operation under such con...

  • Page 16: Description

    4-1 esu00012 4- description 1 windscreen 2 steering handlebar 3 seat 4 frame 5 slide rail suspension 6 drive track 7 skis 8 headlight 9 shroud u8df14.Book page 1 friday, july 27, 2001 5:01 pm.

  • Page 17

    4-2 0 storage compartment a tail/brake light b snow flap c brake lever d headlight beam switch e parking brake lever f engine stop switch g throttle lever h starter handle i shroud latch j main switch k starter lever l thumb warmer control knob m grip warmer control knob n tripmeter o odometer p spe...

  • Page 18: Control Functions

    5-1 esu00013 5- control functions esu00017 main switch the main switch controls the following items. 1 “off” the ignition circuit is switched off. The key can be removed only in this position. 2 “on” the ignition circuit is switched on. The engine can be started. Note: @ the headlight, meter lights,...

  • Page 19: Warning

    5-2 esu00023 throttle override system (t.O.R.S.) if the carburetor or throttle cable should malfunction dur- ing operation, the t.O.R.S. Will operate when the throttle lever is released. The t.O.R.S. Is designed to interrupt the ignition and keep the engine revolution speed between 2,800 and 3,000 r...

  • Page 20: Warning

    5-3 esu00311 coolant temperature warning light this snowmobile is equipped with a self-diagnosis device which is able to detect a malfunctioning sensor, discon- nected coupler, broken lead, abnormally high coolant temperature, etc. The coolant temperature warning light warns the rider of the above p...

  • Page 21

    5-4 ca-12e no. Coolant temperature warning light flash patterns 0 light bulb check: light flashes three times, then goes off. 1 engine overheat warning: light flashes continuously in this pattern. 2 light flashes continuously in this pattern. 3 light flashes continuously in this pattern. 4 light fla...

  • Page 22

    5-5 esu00296 “d.C.S.” (detonation control system) indicator light this snowmobile is equipped with a system which is able to detect and control engine detonations in order to pro- tect the engine from damage. The “d.C.S.” indicator light 1 flashes to inform the rider that the detonation control syst...

  • Page 23

    5-6 ca-11e no. “d.C.S.” indicator light flash patterns 0 light bulb check: light flashes three times, then goes off. 1 light flashes continuously in this pattern. 2 light flashes continuously in this pattern. : on : off s: second 0.5 s 0.5 s 3 s 0.5 s 0.5 s · · · 0.2 s 0.2 s · · · u8df14.Book page 6...

  • Page 24: Caution:

    5-7 esu00031 engine stop switch the engine stop switch 1 is used to stop the engine in an emergency. Simply push 2 the stop switch to stop the engine. To start the engine, pull 3 the stop switch and proceed with starting the engine. (see page 7-1 for more details.) during the first few rides, practi...

  • Page 25: Warning

    5-8 esu00035 parking brake lever when parking the snowmobile or starting the engine, apply the parking brake by moving the brake lever 1 to the left. To release the parking brake, move the parking brake lever 1 to the right. È to apply the parking brake É to release the parking brake warning @ ● alw...

  • Page 26: Caution:

    5-9 esu00280 thumb warmer control knob the thumb warmer control knob controls the electrically heated throttle lever. 1 thumb warmer control knob 2 “off” 3 “on” ca-06e esu00046 tripmeter reset knob use the tripmeter reset knob to reset the tripmeter. 1 tripmeter reset knob 2 turn counterclockwise es...

  • Page 27: Warning

    5-10 esu00052 drive guard the drive guard is designed to cover the v-belt clutch and v-belt in case parts break or come loose. Warning ● make sure that the drive guard is tightened securely before operating the snowmobile. ● never run the engine with the v-belt or drive guard removed. @ esu00053 v-b...

  • Page 28: Warning

    5-11 esu00065 louvers this snowmobile is equipped with louvers for ventilation located in the shroud. The upper left louver has a plate that can be installed or removed depending on the riding conditions. Plastic plate when operating the snowmobile in deep powder snow, be sure to install the plastic...

  • Page 29: Pre-Operation Checks

    6-1 esu00072 6- pre-operation checks note: @ pre-operation checks should be made each time the snowmobile is used. @ warning @ the engine and muffler will be very hot after the engine has been run. Avoid touching the engine and muffler while they are still hot with any part of your body or clothing ...

  • Page 30: Caution:

    6-2 ● make sure that the fuel tank cap is closed securely after refueling. Leaking fuel can catch fire. @ 2 fuel level caution: @ ● oxygenated fuels (gasohol) containing a maxi- mum 5% of ethanol can be used, although richer jetting may be required to prevent engine dam- age. Consult a yamaha dealer...

  • Page 31: Warning

    6-3 esu00087 throttle lever check the throttle lever operation before starting the engine. The throttle lever must open smoothly and spring back to its home position when released. Esu00088 recoil starter check the recoil starter for proper operation and the recoil starter rope for damage. Esu00090 ...

  • Page 32: Warning

    6-4 esu00091 brake 1. Brake lever test the brake at a low speed when starting out to make sure that it is working properly. If the brake does not provide proper braking performance, inspect the brake for wear or brake fluid leakage. (see pages 8-16–8-18 for more details.) warning @ ● a soft, spongy ...

  • Page 33: Warning

    6-5 esu00093 brake fluid leakage apply the brake for a few minutes. Check to see if any brake fluid leaks out from the brake hose joints or the master cylinder. Warning @ if brake fluid leakage is found, ask a yamaha dealer for immediate repairs. @ caution: @ brake fluid may deteriorate painted surf...

  • Page 34: Warning

    6-6 esu00097 drive track check the drive track for deflection, wear, or damage. Adjust or replace if necessary. (see pages 8-22–8-24 for more details.) warning @ do not operate the snowmobile if you find damage to the drive track, or if it has been maladjusted. Drive track damage or failure could re...

  • Page 35: Caution:

    6-7 esu00103 steering system check the handlebar for excessive free play: 1. Push the handlebar up and down and back and forth. 2. Turn the handlebar slightly to the right and left. If excessive free play is noticed, consult a yamaha dealer. Esu00105 lights check the lights. Replace any burned out b...

  • Page 36

    6-8 esu00109 louvers always check that no snow is on the louvers. If there is any snow stuck to the louvers, remove it as soon as possible. Esu00110 fittings and fasteners check the tightness of the fittings and fasteners. Tighten in proper sequence and torque if necessary. Esu00111 tool kit and rec...

  • Page 37: Operation

    7-1 esu00112 7- operation esu00117 starting the engine warning @ ● be sure to check the “safety information” section carefully before starting the engine. ● make sure that the parking brake is applied. @ note: @ make sure that the engine stop switch is in the on posi- tion. @ 1. Fully open the start...

  • Page 38

    7-2 esu00124 emergency engine starting if the recoil starter system should fail, take the emer- gency starter rope and the screwdriver handle out of the tool kit and proceed as follows. Note: @ the emergency starter rope and a screwdriver handle are supplied in the tool kit at the factory. @ 1. Proc...

  • Page 39: Warning

    7-3 5. Grasp the screwdriver handle and pull briskly. Warning @ do not wind the emergency starter rope around your hand. @ 6. After the engine starts, put the starter lever (choke) in the half-open position. Warm up the engine until it does not run roughly or begin to stall when the starter lever is...

  • Page 40

    7-4 esu00127 riding your snowmobile getting to know your snowmobile a snowmobile is a rider active vehicle, and your riding position and your balance are the two basic factors of maneuvering your snowmobile. Riding your snowmobile requires skills acquired through practice over a period of time. Take...

  • Page 41: Warning

    7-5 to start out and accelerate 1. With the engine idling, release the parking brake. 2. Apply the throttle slowly and smoothly. The v-belt clutch will engage and you will start to accelerate. Warning @ the operator should always keep both hands on the handlebar. Never put your feet outside the runn...

  • Page 42: Warning

    7-6 remember: avoid higher speeds until you are thoroughly familiar with the operation of your snowmobile. Riding uphill you should practice first on gentle slopes. Try more diffi- cult climbs only after you have developed your skill. As you approach a hill, accelerate before you start the climb, an...

  • Page 43: Warning

    7-7 traversing a slope warning @ traversing slopes is not recommended for a novice snowmobiler. @ traversing a slope requires you to properly position your weight to maintain proper balance. As you travel across the slope, lean your body to position your weight towards the uphill side. A recommended...

  • Page 44: Warning

    7-8 operation on surfaces other than snow or ice operation of your snowmobile on surfaces other than snow or ice should be avoided. Operation under such conditions will damage or result in rapid wear of the ski runners, drive track, slide runners, and drive sprockets. Operation of the snowmobile und...

  • Page 45

    7-9 esu00251 maximizing drive track life recommendations track tension during initial break-in, the new drive track will tend to stretch quickly as the track settles. Be sure to correct the track tension and alignment frequently. (see pages 8-22–8-24 for adjustment procedures.) a loose track can sli...

  • Page 46: Warning

    7-10 esu00130 driving warning @ be sure to read the “safety information” and “riding your snowmobile” sections carefully before operating the snowmobile. @ note: @ make sure that the engine is warmed up enough before riding. @ 1. Release the parking brake by moving the parking brake lever to the rig...

  • Page 47

    7-11 esu00138 transporting when transporting your snowmobile on a trailer or in a truck, observe the following recommendations to help protect it from damage: ● make sure that the fuel level in the fuel tank is lower than the bottom of the carburetors. Otherwise, the vibration and bumps from the roa...

  • Page 48: Periodic Maintenance

    8-1 esu00139 8- periodic maintenance esu00140 periodic maintenance chart regular maintenance is most important for best performance and safe operation. Cd-01e item remarks pre- operation check (daily) initial 1 month or 800 km (500 mi) (40 hr) every page seasonally or 3,200 km (2,000 mi) (160 hr) sp...

  • Page 49

    8-2 throttle lever check operation. ∗ repair if necessary. ● 5-1, 6-3 ∗ exhaust system check for leakage. Tighten or replace gasket if necessary. ● ∗ decarbonization more frequently if necessary. ● drive guard check for cracks, bends or damage. ∗ replace if necessary. ● 5-10, 6-5 v-belt check for we...

  • Page 50

    8-3 note: @ brake fluid replacement: 1. When disassembling the master cylinder or caliper cylinder, replace the brake fluid. Normally check the brake fluid level and add the fluid as required. 2. On the inner parts of the master cylinder and caliper cylinder, replace the oil seals every two years. 3...

  • Page 51: Caution:

    8-4 esu00142 tool kit the owner’s tool kit has the tools which are sufficient for most periodic maintenance and minor repair. A torque wrench is also necessary to properly tighten nuts and bolts. 1tool kit caution: @ before starting the engine, make sure that the tool kit is firmly seated in the hol...

  • Page 52: Caution:

    8-5 spark plugs are produced in several different thread lengths. The thread length or reach is the distance from the spark plug gasket seat to the end of the threaded portion. If the reach is too long, overheating and engine damage may result. If the reach is too short, spark plug fouling and poor ...

  • Page 53: Caution:

    8-6 esu00147 throttle cable adjustment caution: @ be sure to adjust the engine idle speed first. @ 1. Loosen the locknut. 2. Turn the adjuster in or out until the proper throttle lever free play is achieved. 1 locknut 2 adjuster 3. Tighten the locknut. Esu00149 oil pump cable adjustment caution: @ b...

  • Page 54: Caution:

    8-7 esu00150 carburetor adjustment caution: @ ● be sure to have a yamaha dealer make this adjustment. ● make sure that the carburetor silencer is installed during running to prevent engine damage. @ under some operating conditions the carburetor setting may have to be changed due to air temperature ...

  • Page 55: Warning

    8-8 jet needle adjustment adjust the jet needle by changing its clip position accord- ing to the setting chart which is available at a yamaha dealer. Cd-03e 1. Remove the top cover of the carburetor and jet nee- dle. 2. Change the clip to the proper position. Make sure that the plastic washer is in ...

  • Page 56: Warning

    8-9 cd-04e 1. Loosen the carburetor clamps and remove the carbu- retor. 2. Pinch the fuel hose to prevent fuel flowing. 3. Remove the drain plug and install the proper main jet. 4. Assemble by reversing the removal steps. Warning @ make sure that the throttle outer cable is firmly seated in the hold...

  • Page 57: Caution:

    8-10 esu00157 high altitude adjustments operating at high altitude reduces the performance of a gasoline engine to about 3% for every 305 m (1,000 ft) of elevation. This is because there is less air as altitude increases. Less air means less oxygen available for com- bustion. Your snowmobile can be ...

  • Page 58: Warning

    8-11 esu00161 cooling system air bleeding the cooling system warning @ ● do not remove the coolant reservoir cap when the engine is hot. Scalding hot fluid and steam may be blown out under pressure, which could cause serious injury. When the engine has cooled, place a thick rag or towel over the coo...

  • Page 59: Warning

    8-12 2. Start the engine and add coolant until the coolant level does not go down, and then stop the engine. 3. Fill the coolant reservoir with coolant to the “cold level” mark. 4. Install the coolant reservoir cap. Check for any cool- ant leakage. Note: @ if you find any leaks, consult a yamaha dea...

  • Page 60

    8-13 2. Rotate the secondary sliding sheave clockwise 1 and push 2 it so that it separates from the secondary fixed sheave. 3. Pull 3 the v-belt up over the secondary fixed sheave. 4. Remove the v-belt from the secondary sheave assembly and primary sheave assembly. 5. Put the new v-belt back on the ...

  • Page 61: Warning

    8-14 7. Tighten each adjusting bolt. 8. Install the v-belt over the primary sheave assembly. 9. Rotate the secondary sliding sheave clockwise 6 and push 7 it so that it separates from the secondary fixed sheave. 10. Install the v-belt 8 between the secondary sliding and secondary fixed sheaves. 11. ...

  • Page 62: Warning

    8-15 esu00172 checking the oil level of the drive chain housing warning @ the engine and muffler will be very hot after the engine has been run. Avoid touching the engine and muffler while they are still hot with any part of your body or clothing during inspection or repair. @ caution: @ be sure to ...

  • Page 63: Caution:

    8-16 caution: @ make sure that no foreign material enters the drive chain housing. @ 5. Reinstall the dipstick and fit the loop 4 of the dipstick handle onto the projection 5 of the gear case. Chain tension adjustment 6. Loosen locknut. 7. Turn the adjuster bolt clockwise until it is finger tight. 8...

  • Page 64: Warning

    8-17 adjustment as the parking brake pads wear, adjustment may be nec- essary to ensure proper brake performance. Warning @ be sure to have a yamaha dealer make this adjust- ment. @ 1. Loosen the locknut 1. 2. Turn the parking brake adjuster 2 in or out to adjust the clearance between the parking br...

  • Page 65: Warning

    8-18 esu00181 brake fluid replacement brake fluid replacement is necessary when the following components are replaced during the periodic mainte- nance or if they are damaged or leaking. A. All oil seals of the master cylinder and caliper cylinder b. The brake hose warning @ make sure that the brake...

  • Page 66: Caution:

    8-19 caution: @ the left and right ski spring preload must be set to the same pressure. Uneven settings can cause poor handling and loss of stability. @ warning @ this shock absorber contains highly pressurized nitrogen gas. It could explode by improper handling, causing injury, or property damage. ...

  • Page 67: Warning

    8-20 esu00195 rear suspension spring preload adjustment the rear suspension is equipped with two shock absorb- ers. One is in the front 1 and the other is in the rear 2 of the rear suspension assembly. The spring preload can be adjusted by turning the spring preload adjuster 3 on the front and rear ...

  • Page 68: Warning

    8-21 esu00197 rear suspension full rate adjustment the total suspension spring rate and damping character- istics can be adjusted by changing the installed position of the shock absorber. Warning @ be sure to have a yamaha dealer make this adjust- ment. @ cd-07e note: @ be sure to make this adjustme...

  • Page 69: Warning

    8-22 esu00199 drive track adjustment warning @ a broken track, track fittings or debris thrown by the drive track could be dangerous to an operator or bystanders. Observe the following precautions: ● do not allow anyone to stand behind the snow- mobile when the engine is running. ● when the rear of ...

  • Page 70: Warning

    8-23 drive track adjustment warning @ ● be sure to have a yamaha dealer make this adjustment. ● support the snowmobile securely on a suitable stand before working underneath the snowmo- bile. ● operate the engine in a well-ventilated area. @ 1. Lift the rear of the snowmobile onto a suitable stand t...

  • Page 71: Caution:

    8-24 caution: @ jc the right and left adjusters should be turned to an equal amount. @ 6. Recheck alignment and deflection. If necessary, repeat steps 3 to 5 until the proper adjustment is achieved. 7. Tighten the rear axle nut. Esu00200 ski alignment 1. Turn the handlebar so the skis face straight ...

  • Page 72: Caution:

    8-25 esu00201 handlebar adjustment 1. Remove the handlebar cover 1. 2. Loosen the handlebar bolts. Move the handlebar up or down to adjust the handlebar height to the desired position. 3. Tighten the handlebar bolts and install the handlebar cover. Caution: @ make sure that the small gap a side of t...

  • Page 73: Warning

    8-26 esu00247 lubrication lubricate the following points. 1 throttle cable ends warning @ apply a dab of grease onto the cable end only. Do not grease the brake or throttle cables themselves because they could become frozen, which could cause loss of control. @ 2 steering 3 front suspension 4 rear s...

  • Page 74: Warning

    8-27 esu00208 headlight bulb replacement 1. Lift up the shroud. 2. Disconnect the headlight connector. 3. Remove the bulb holder cover. 4. Remove the bulb holder by depressing and turning it counterclockwise. 1 bulb holder cover 5. Remove the bulb. Warning @ keep flammable products or your hands awa...

  • Page 75: Troubleshooting

    9-1 esu00310 9- troubleshooting a. Engine turns over but does not start 1. Fuel system no fuel supplied to combustion cham- ber ● no fuel in tank ... Supply fuel. ● clogged fuel line ... Clean fuel line. ● clogged carburetor ... Clean carbure- tor. Fuel supplied to combustion chamber. ● flooded engi...

  • Page 76

    9-2 c. Engine power is low 1. Faulty spark plugs ... Clean or replace the spark plugs. 2. Incorrect jetting for altitude or tempera- ture ... Carburetor. Ask a yamaha dealer to inspect. 3. Improper fuel flow ... See a.1. Above. 4. Incorrect v-belt clutch settings for alti- tude or conditions ... Ask...

  • Page 77: Storage

    10-1 esu00223 10- storage long term storage requires some preven- tive procedures to guard against deteriora- tion. 1. Cleaning thoroughly clean the snowmobile, inside and out, to remove the corrosive salts and acids that can accumulate. Use yamaha mud and grease release, or an equivalent product, t...

  • Page 78

    10-2 returning to service after storage when returning your snowmobile to ser- vice, reinstall the v-belt and adjust the drive track. Remove the spark plugs and clean them or replace them. Perform all other pre-operation and seasonal mainte- nance checks listed in the periodic mainte- nance chart. F...

  • Page 79: Specifications

    11-1 esu00228 11- specifications esu00229 dimensions cs-01e esu00230 engine cs-02e srx700 overall length 2,760 mm (108.7 in) overall width 1,170 mm ( 46.1 in) overall height 1,085 mm ( 42.7 in) dry weight 237 kg ( 522 lb) ski tread 1,040 mm ( 40.9 in) srx700 type liquid cooled 2-stroke, 7-port cylin...

  • Page 80

    11-2 esu00231 chassis cs-03e esu00232 electric cs-04e srx700 drive track and suspension: track molded rubber, fiber glass rod reinforced width 381 mm (15.0 in) track deflection 25–30 mm (0.98–1.18 in) / 100 n (10 kg, 22 lb) length on ground 752 mm (29.6 in) suspension type slide rail suspension driv...

  • Page 81

    –memo– u8df14.Book page 3 friday, july 27, 2001 5:01 pm.

  • Page 82: Wiring Dia

    12-1 es u0023 3 1- wiring dia g ram y z l y lg b g (black) l lg lg l/w hi lo l lg b g a wire harness b wire harness c wire harness sub-wire harness 1 e wire harness sub-wire harness 2 f wire harness sub-wire harness 3 ch w o gy bw o gy (black) (black) (black) r /b g /r g /bb r /bg /r g /b b (black) ...

  • Page 83

    12-2 1 a c magn eto 2 r e ct if ie r/ reg u lat or 3 cond enser 4 ma in s w itch 5 en gin e stop s witch 6 t h rottle s witch 7 carb uretor s w it ch 8 cdi un it 9 gr ip w a rm er 0 t h um b w a rm er a coola n t tempe rature sensor b kn oc k senso r c v a ri ab le r e si st or (g ri p w a rm e r) d...

  • Page 84: Owner’S Manual

    Owner’s manual snowmobile srx700g 8df-28199-14 lit-12628-02-23 printed on recycled paper printed in japan 2001 . 6 - 0.7 × 2 cr.