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Yamaha SXV60ERK Owner's Manual

Summary of SXV60ERK

  • Page 1

    Owner’s manual snowmobile sxv60k sxv60erk vt60k 8ex-28199-11 lit-12628-02-35 printed on recycled paper printed in japan 2004.06-0.3 ×1 cr (e) yamaha motor co., ltd..

  • Page 3: Machine Identification

    Esu00286 1- machine identification identification number records a. Frame number: cz-01e b. Engine number (primary id): cz-01e c. Key number: cz-01e record the frame number, engine number (primary id), and key number in the spaces provided for assistance when ordering spare parts from a yamaha deale...

  • Page 4: Introduction

    Esu00011 2- introduction congratulations on your purchase of a yamaha snowmo- bile. This model is the result of yamaha’s vast experience in the production of fine sporting and touring snowmo- biles. It represents the high degree of craftsmanship and reliability that have made yamaha a leader in thes...

  • Page 5: Warning

    Warning @ please read and understand this manual completely before operating the snowmo- bile. @ note: @ ● yamaha continually seeks advancements in product design and quality. Therefore, while this manual con- tains the most current product information available at the time of printing, there may be...

  • Page 6: Contents

    Esu00003 contents yamaha motor corporation, u.S.A. Snowmobile limited warranty .......................................1-1 yamaha extended service (y.E.S.) ...............................................1-4 location of the important labels .......................2-1 safety information ..................

  • Page 7

    Operation on surfaces other than snow or ice ......................................7-8 maximizing drive track life ...............7-9 driving ...........................................7-10 stopping the engine.......................7-11 transporting ..................................7-12 periodic ma...

  • Page 8

    1-1 esu00004 1- yamaha motor corporation, u.S.A. Snowmobile limited warranty cw-01e u8ex11.Book page 1 thursday, may 13, 2004 10:56 am.

  • Page 9

    1-2 cw-02e u8ex11.Book page 2 thursday, may 13, 2004 10:56 am.

  • Page 10

    1-3 cw-03e u8ex11.Book page 3 thursday, may 13, 2004 10:56 am.

  • Page 11

    1-4 esu04280 yamaha extended service (y.E.S.) cw-06e u8ex11.Book page 4 thursday, may 13, 2004 10:56 am.

  • Page 12: Location of The

    2-1 esu00007 2- location of the important labels please read the following labels carefully before operat- ing this snowmobile. Note: maintain or replace safety and instruction labels, as nec- essary. 1 sxv60 1 sxv60er 1 vt60 u8ex11.Book page 1 thursday, may 13, 2004 10:56 am.

  • Page 13

    2-2 2 3 vt60 u8ex11.Book page 2 thursday, may 13, 2004 10:56 am.

  • Page 14: Safety Information

    3-1 esu00090 3- safety information when you ride your snowmobile, you must know and use the following for your safety. Severe injury or death may result if you ignore any of the following. Before operating 1. Read the owner’s manual and all labels before oper- ating this snowmobile. Become familiar ...

  • Page 15

    3-2 7. Do not allow anyone to stand behind the snowmobile when starting, inspecting, or adjusting the snowmo- bile. A broken track, track fittings, or debris thrown by the track could be dangerous to the operator or bystanders. 8. Handle fuel with care; it is highly flammable. ● never add fuel when ...

  • Page 16

    3-3 3. This snowmobile is not designed for use on surfaces other than snow or ice. Use on dirt, sand, grass, rocks, or bare pavement may cause loss of control and may damage the snowmobile. 4. Avoid operating on glare ice, or on snow which has a lot of dirt or sand mixed in. Operation under such con...

  • Page 17: Description

    4-1 esu00012 4- description 1 windshield 2 steering handlebar 3 seat 4 passenger grip warmer switch (vt60) 5 frame 6 slide rail suspension 7 drive track 8 skis 9 headlight 0 shroud vt60 sxv60/sxv60er u8ex11.Book page 1 thursday, may 13, 2004 10:56 am.

  • Page 18

    4-2 a storage compartment b tail/brake light c snow flap d side mirror (vt60) e brake lever f parking brake lever g grip warmer adjustment switch h headlight beam switch i engine stop switch j thumb warmer adjustment switch k throttle lever l shift lever (sxv60er/vt60) m starter handle n shroud latc...

  • Page 19: Control Functions

    5-1 esu00013 5- control functions esu00256 main switch the main switch controls the following items. 1 “off” the ignition circuit is switched off. The key can be removed only in this position. 2 “on” the ignition circuit is switched on. The engine can be started. Note: @ the headlight, meter lights,...

  • Page 20: Warning

    5-2 esu00201 starter lever (choke) use the starter lever (choke) when starting and warming up a cold engine. 1 starter lever (choke) 2 when starting a cold engine. 3 warming up 4 when the engine is warm. Note: @ refer the “starting the engine” section for proper opera- tion. @ esu00022 throttle leve...

  • Page 21: Warning

    5-3 warning @ ● if the t.O.R.S. Is activated, make sure that the cause of the malfunction has been corrected and that the engine can be operated without a prob- lem before restarting the engine. ● be sure to use the specified spark plug and spark plug cap. Otherwise, the t.O.R.S. Will not work prope...

  • Page 22

    5-4 esu03901 speedometer unit the speedometer unit is equipped with the following: ● a digital speedometer (which shows riding speed) ● an odometer (which shows the total distance trav- eled) ● a tripmeter (which shows the distance traveled since it was last set to zero) ● warning indicators (which ...

  • Page 23

    5-5 esu03630 high beam indicator light the high beam indicator light 1 comes on when the high beams of the headlights are switched on. (see page 5-14 for headlight beam switch operation.) esu03821 fuel meter and grip/thumb warmer level indica- tor the fuel meter and grip/thumb warmer level indicator...

  • Page 24

    5-6 note: @ ● the grip warmer indicator 3 comes on and the dis- play switches to the grip warmer level when the grip warmer adjustment switch is pressed. ● the thumb warmer indicator 4 comes on and the display switches to the thumb warmer level when the thumb warmer adjustment switch is pressed. ● t...

  • Page 25: Caution:

    5-7 esu00288 oil level warning indicator if the oil level falls below the minimum level, the oil level warning indicator 1 and the warning light 2 come on. If the oil level warning indicator and the warning light come on, add engine oil to the oil tank at the first oppor- tunity. Esu00289 coolant te...

  • Page 26: Warning

    5-8 esu03970 self-diagnosis warning indicator the self-diagnosis warning indicator indicates a malfunc- tioning sensor, disconnected coupler, broken lead, etc., when detected by the self-diagnosis device of the snow- mobile. The self-diagnosis warning indicator 1 and warning light 2 warn the rider o...

  • Page 27

    5-9 ca-17e no. Self-diagnosis warning indicator and warning light flash patterns 1 warning indicator and warning light flash continuously in this pattern. 2 warning indicator and warning light flash continuously in this pattern. 3 warning indicator and warning light flash continuously in this patter...

  • Page 28: Caution:

    5-10 esu00031 engine stop switch the engine stop switch 1 is used to stop the engine in an emergency. Simply push 2 the stop switch to stop the engine. To start the engine, pull 3 the stop switch and proceed with starting the engine. (see page 7-1 for more details.) during the first few rides, pract...

  • Page 29: Warning

    5-11 esu00035 parking brake lever when parking the snowmobile or starting the engine, apply the parking brake by moving the brake lever 1 to the left. To release the parking brake, move the parking brake lever 1 to the right. È to apply the parking brake É to release the parking brake warning @ ● al...

  • Page 30

    5-12 esu00039 headlight beam switch push the headlight beam switch to change the headlight beam to high or low. 1 headlight beam switch 2 push 3 high beam 4 low beam esu00440 passenger grip warmer switch for vt60 the passenger grip warmer switch controls the electri- cally heated passenger grips. 1 ...

  • Page 31: Caution:

    5-13 esu00481 shroud latches to open the shroud, unhook the shroud latches, and then slowly raise the shroud forward until it stops. When clos- ing the shroud, slowly lower it to its home position, and then hook the shroud latches. 1 shroud latch 2 shroud caution: @ make sure that all cables and wir...

  • Page 32: Caution:

    5-14 esu00053 v-belt holders keep a spare v-belt for emergency use by placing it into the v-belt holders provided. Caution: @ make sure that the v-belt is installed securely in the holders. @ esu00056 spark plug holders keep spare spark plugs for emergency use by placing them into the spark plug hol...

  • Page 33: Warning

    5-15 esu00670 backrest for vt60 the backrest is adjustable. Pull the backrest adjusting lever 1 upward to adjust the backrest position. Turn the backrest adjusting knob 2 right or left to further adjust the backrest. Warning @ do not sit on the backrest. @ when riding without a passenger, the backre...

  • Page 34: Pre-Operation Checks

    6-1 esu00072 6- pre-operation checks note: @ pre-operation checks should be made each time the snowmobile is used. @ warning @ the engine and muffler will be very hot after the engine has been run. Avoid touching the engine and muffler while they are still hot with any part of your body or clothing ...

  • Page 35: Warning

    6-2 age. Consult a yamaha dealer. Gasohol contain- ing methanol is not recommended. ● make sure that snow or ice does not enter the fuel tank when refueling. ● do not use alcohol deicers or water absorbing additives with oxygenated fuel. ● the fuel tank should be filled with straight gaso- line as s...

  • Page 36: Warning

    6-3 esu00087 throttle lever check the throttle lever operation before starting the engine. The throttle lever must open smoothly and spring back to its home position when released. Esu00088 recoil starter check the recoil starter for proper operation and the recoil starter rope for damage. Esu00090 ...

  • Page 37: Warning

    6-4 esu00091 brake 1. Brake lever test the brake at a low speed when starting out to make sure that it is working properly. If the brake does not provide proper braking performance, inspect the brake for wear or brake fluid leakage. (see pages 8-17–8-18 for more details.) warning @ ● a soft, spongy ...

  • Page 38: Warning

    6-5 esu00093 brake fluid leakage apply the brake for a few minutes. Check to see if any brake fluid leaks out from the brake hose joints or the master cylinder. Warning @ if brake fluid leakage is found, ask a yamaha dealer for immediate repairs. @ caution: @ brake fluid may deteriorate painted surf...

  • Page 39: Warning

    6-6 esu00097 drive track check the drive track for deflection, wear, or damage. Adjust or replace if necessary. (see pages 8-23–8-25 for more details.) warning @ do not operate the snowmobile if you find damage to the drive track, or if it has been maladjusted. Drive track damage or failure could re...

  • Page 40: Caution:

    6-7 esu01020 skis and ski runners check the skis and ski runners for wear and damage. Replace if necessary. Caution: @ avoid scratching the skis when loading and unload- ing the snowmobile, when riding in areas with little or no snow, or on sharp edges such as concrete, curbs, etc. This will wear or...

  • Page 41

    6-8 esu00239 air filter always check that no snow is on the air filter element. If there is any snow on the air filter element, take it out and remove the snow. Then reinstall the air filter element beneath the holding guides on the case. After riding the snowmobile, make sure there is no snow on th...

  • Page 42

    6-9 esu00110 fittings and fasteners check the tightness of the fittings and fasteners. Tighten in proper sequence and torque if necessary. Esu01111 tool kit and recommended equipment it is good practice to carry the tool kit, spare parts, and other necessary equipment with you while riding the snowm...

  • Page 43: Operation

    7-1 esu00112 7- operation esu02811 starting the engine warning @ ● be sure to check the “safety information” section carefully before starting the engine. ● make sure that the parking brake is applied. @ note: @ make sure that the engine stop switch is in the on posi- tion. @ 1. Fully open the start...

  • Page 44: Caution:

    7-2 electric starting model for sxv60er/vt60 2. Turn the main switch to the “start” position. After the engine starts, put the starter lever (choke) in the half-open position. Warm up the engine until it does not run roughly or begin to stall when the starter lever is returned to the closed position...

  • Page 45: Warning

    7-3 3. Mesh the rope stopper with the edge of the primary sheave assembly. 1 rope stopper 2 primary sheave assembly edge 4. Wind the rope counterclockwise three turns on the primary sheave assembly. 5. Grasp the screwdriver handle and pull briskly. Warning @ do not wind the emergency starter rope ar...

  • Page 46

    7-4 esu00126 break-in there is never a more important period in the life of your snowmobile than the break-in period. For the first 10 hours, approximately 200 km (125 mi), do not put an excessive load on the engine. Avoid prolonged full throt- tle operation. Also avoid lugging the engine, such as l...

  • Page 47: Warning

    7-5 esu01272 riding your snowmobile getting to know your snowmobile a snowmobile is a rider active vehicle, and your riding position and your balance are the two basic factors of maneuvering your snowmobile. Riding your snowmobile requires skills acquired through practice over a period of time. Take...

  • Page 48: Warning

    7-6 turning for most snow surfaces, “body english” is the key to turning. As you approach a curve, slow down and begin to turn the handlebar in the desired direction. As you do so, put your weight on the running board to the inside of the turn and lean your upper body into the turn. This procedure s...

  • Page 49: Warning

    7-7 riding downhill when riding downhill, keep speed to a min- imum. It is important to apply just enough throttle to keep the clutch engaged while descending the hill. This will allow you to use engine compression to help slow the snowmobile, and to keep the snowmobile from rolling freely down the ...

  • Page 50: Warning

    7-8 hard-packed snow it can be more difficult to negotiate on hard-packed snow as both the skis and drive track do not have as much traction as when the snowmobile is operated on fresh snow. Avoid rapid acceleration, turning, and braking. Operation on surfaces other than snow or ice operation of you...

  • Page 51

    7-9 esu00251 maximizing drive track life recommendations track tension during initial break-in, the new drive track will tend to stretch quickly as the track settles. Be sure to correct the track tension and alignment frequently. (see pages 8-23–8-25 for adjustment procedures.) a loose track can sli...

  • Page 52: Warning

    7-10 esu00318 driving warning @ be sure to read the “safety information” and “riding your snowmobile” sections carefully before operating the snowmobile. @ note: @ make sure that the engine is warmed up enough before riding. @ for sxv60 1. Release the parking brake by moving the parking brake lever ...

  • Page 53: Warning

    7-11 2. Release the parking brake by moving the parking brake lever to the right. 3. Press the throttle lever slowly to move the snowmo- bile. 4. Turn the handlebar in the desired direction. 5. Squeeze the brake lever to stop the snowmobile. 6. Apply the parking brake by moving the parking brake lev...

  • Page 54

    7-12 esu00138 transporting when transporting your snowmobile on a trailer or in a truck, observe the following recommendations to help protect it from damage: ● make sure that the fuel level in the fuel tank is lower than the bottom of the carburetors. Otherwise, the vibration and bumps from the roa...

  • Page 55: Periodic Maintenance

    8-1 esu00139 8- periodic maintenance esu00140 periodic maintenance chart regular maintenance is most important for best performance and safe operation. Cd-01e item remarks pre- operation check (daily) initial 1 month or 800 km (500 mi) (40 hr) every page seasonally or 3,200 km (2,000 mi) (160 hr) sp...

  • Page 56

    8-2 ∗ decarbonization more frequently if necessary. ● drive guard check for cracks, bends or damage. ∗ replace if necessary. ● 5-13, 6-5 v-belt check for wear and damage. Replace if necessary. ● 6-5, 8-13–8-15 drive track and idler wheels check deflection, and for wear and damage. ∗ adjust/replace i...

  • Page 57

    8-3 note: @ brake fluid replacement: 1. When disassembling the master cylinder or caliper cylinder, replace the brake fluid. Normally check the brake fluid level and add the fluid as required. 2. On the inner parts of the master cylinder and caliper cylinder, replace the oil seals every two years. 3...

  • Page 58: Caution:

    8-4 esu01430 tool kit the owner’s tool kit has the tools which are sufficient for most periodic maintenance and minor repair. A torque wrench is also necessary to properly tighten nuts and bolts. 1tool kit È sxv60/sxv60er É vt60 caution: @ before starting the engine, make sure that the tool kit is f...

  • Page 59

    8-5 spark plugs are produced in several different thread lengths. The thread length or reach is the distance from the spark plug gasket seat to the end of the threaded portion. If the reach is too long, overheating and engine damage may result. If the reach is too short, spark plug fouling and poor ...

  • Page 60: Caution:

    8-6 esu03700 engine idle speed adjustment caution: @ ● be sure to have a yamaha dealer make this adjustment. ● make sure that the throttle lever moves smoothly. ● make sure that the carburetor is synchronized first. @ 1. Start the engine and warm it up. Note: @ refer to the “starting the engine” sec...

  • Page 61: Caution:

    8-7 esu01491 oil pump cable adjustment caution: @ be sure to adjust the throttle cable first. @ 1. Loosen the locknut. 2. Pull the oil pump outer cable and adjust the free play between the adjuster and outer cable by turning the adjuster in or out. 1 locknut 2 adjuster 3. Tighten the locknut. Esu015...

  • Page 62: Warning

    8-8 pilot screw adjustment turn the pilot screw in or out to adjust low speed tuning. Cd-02e jet needle adjustment adjust the jet needle by changing its clip position accord- ing to the setting chart which is available at a yamaha dealer. Cd-03e 1. Remove the top cover of the carburetor and jet nee-...

  • Page 63: Warning

    8-9 main jet replacement replace the main jet according to the setting chart which is available at a yamaha dealer. Warning @ ● never remove the drain plug or the float chamber while the engine is hot. Fuel will flow out from the float chamber which could ignite and cause injury. ● place a rag under...

  • Page 64: Caution:

    8-10 esu00157 high altitude adjustments operating at high altitude reduces the performance of a gasoline engine to about 3% for every 305 m (1,000 ft) of elevation. This is because there is less air as altitude increases. Less air means less oxygen available for com- bustion. Your snowmobile can be ...

  • Page 65: Warning

    8-11 esu00317 cooling system air bleeding the cooling system warning @ ● do not remove the coolant reservoir cap when the engine is hot. Scalding hot fluid and steam may be blown out under pressure, which could cause serious injury. When the engine has cooled, place a thick rag or towel over the coo...

  • Page 66

    8-12 coolant replenishment 1. Remove the coolant reservoir cap and pour the cool- ant to the “cold level” mark. 1 “cold level” mark 2 coolant reservoir cap 2. Start the engine and add coolant until the coolant level does not go down, and then stop the engine. 3. Fill the coolant reservoir with coola...

  • Page 67: Warning

    8-13 esu00166 v-belt replacement warning @ when installing the new v-belt, make sure it is posi- tioned from 1.5 mm (0.06 in) above the edge of the secondary sheave assembly to 0.5 mm (0.02 in) below the edge a. If not, the v-belt clutch engagement speed will be changed. The snowmobile may move unex...

  • Page 68

    8-14 3. Pull 3 the v-belt up over the secondary fixed sheave. 4. Remove the v-belt from the secondary sheave assembly and primary sheave assembly. 5. Put the new v-belt back on the secondary sheave assembly only. Do not force the v-belt between the sheaves; the secondary sliding and fixed sheave mus...

  • Page 69: Warning

    8-15 8. Install the v-belt over the primary sheave assembly. 9. Rotate the secondary sliding sheave clockwise 6 and push 7 it so that it separates from the secondary fixed sheave. 10. Install the v-belt 8 between the secondary sliding and secondary fixed sheaves. 11. Install the drive guard. Warning...

  • Page 70: Caution:

    8-16 3. Pull up the dipstick and check that the oil is between the upper and lower levels. If not, add oil to the upper level. 2 upper level 3 lower level È for models without reverse transmissions (sxv60) É for models with reverse transmissions (sxv60er/vt60) caution: @ make sure that no foreign ma...

  • Page 71: Warning

    8-17 esu00174 checking the brake pads check the brake pads for wear. If the brake pads reach the wear limit, ask a yamaha dealer to replace them. 1 brake pad wear indicator esu00179 checking the parking brake pads check the parking brake pads for wear by measuring the thickness of the pads. If the p...

  • Page 72: Warning

    8-18 esu00180 checking the brake fluid level place the snowmobile on a level surface. Check that the brake fluid is above the lower level and replenish when necessary. 1 lower level warning @ be careful that water does not enter the master cylin- der when refilling. Water will significantly lower th...

  • Page 73: Warning

    8-19 esu00183 suspension the suspension can be adjusted to suit rider preference. A softer setting, for example, may provide greater rider comfort, while a harder setting may allow more precise handling and control over certain types of terrain or riding conditions. Warning @ be sure to have a yamah...

  • Page 74

    8-20 esu03870 rear suspension spring preload adjustment the rear suspension is equipped with two shock absorb- ers. One is in the front 1 and the other is in the rear 2 of the rear suspension assembly. The spring preload can be adjusted by turning the spring preload adjuster 3 on the front and rear ...

  • Page 75: Warning

    8-21 for vt60 cd-14e warning @ be sure to have a yamaha dealer make this adjust- ment. This shock absorber contains highly pressurized nitrogen gas. It could explode by improper handling, causing injury, or property damage. ● do not tamper with or attempt to open the shock absorber. ● do not subject...

  • Page 76: Warning

    8-22 esu01973 rear suspension full rate adjustment the total suspension spring rate and damping character- istics can be adjusted by changing the installed position of the shock absorber. Warning @ be sure to have a yamaha dealer make this adjust- ment. @ cd-07e note: @ be sure to make this adjustme...

  • Page 77: Warning

    8-23 esu03531 drive track adjustment warning @ a broken track, track fittings or debris thrown by the drive track could be dangerous to an operator or bystanders. Observe the following precautions: ● do not allow anyone to stand behind the snow- mobile when the engine is running. ● when the rear of ...

  • Page 78: Warning

    8-24 drive track adjustment warning @ ● be sure to have a yamaha dealer make this adjustment. ● support the snowmobile securely on a suitable stand before working underneath the snowmo- bile. ● operate the engine in a well-ventilated area. @ 1. Lift the rear of the snowmobile onto a suitable stand t...

  • Page 79: Caution:

    8-25 caution: @ the right and left adjusters should be turned to an equal amount. @ 6. Recheck alignment and deflection. If necessary, repeat steps 3 to 5 until the proper adjustment is achieved. 7. Tighten the rear axle nut. Esu00200 ski alignment 1. Turn the handlebar so the skis face straight ahe...

  • Page 80: Warning

    8-26 esu02760 lubrication lubricate the following points. 1 throttle cable end warning @ apply a dab of grease onto the cable end only. Do not grease the brake or throttle cable themselves because they could become frozen, which could cause loss of control. @ 2 steering 3 front suspension 4 rear sus...

  • Page 81: Warning

    8-27 esu00208 headlight bulb replacement 1. Lift up the shroud. 2. Disconnect the headlight connector. 3. Remove the bulb holder cover. 4. Remove the bulb holder by depressing and turning it counterclockwise. 1 bulb holder cover 5. Remove the bulb. Warning @ keep flammable products or your hands awa...

  • Page 82: Caution:

    8-28 esu00213 battery for sxv60er/vt60 replenishing the battery fluid 1. Check the fluid level. The level should be between the upper and lower level marks. A “upper level” b “lower level” 2. Add only distilled water if necessary. Caution: @ normal tap water contains minerals which are harm- ful to ...

  • Page 83: Warning

    8-29 esu02821 fuse replacement for sxv60er/vt60 warning @ be sure to use the specified fuse. A wrong fuse will cause electrical system damage and a fire haz- ard. @ caution: @ be sure to turn the main switch off and disconnect the negative battery lead to prevent accidental short- circuiting. @ 1. L...

  • Page 84: Troubleshooting

    9-1 esu00294 9- troubleshooting a. Engine turns over but does not start 1. Fuel system no fuel supplied to combustion cham- ber ● no fuel in tank ... Supply fuel. ● clogged fuel line ... Clean fuel line. ● clogged carburetor ... Clean carbure- tor. Fuel supplied to combustion chamber ● flooded engin...

  • Page 85

    9-2 2. “hydrolock” occurs when fuel has filled the crankcase when the vehicle has been transported. ... Remove the spark plugs and turn the engine over several times with the ignition off to expel excess fuel. Ask a yamaha dealer to inspect. C. Electric starter does not operate or operates slowly fo...

  • Page 86

    9-3 k. Noise or excessive vibration in drive chain and sprockets 1. Broken v-belt clutch components ... Ask a yamaha dealer to inspect. 2. Worn or damaged bearings ... Ask a yamaha dealer to inspect. 3. Worn or damaged v-belt with flat spots ... Replace. 4. Worn or damaged idler wheels or shafts ......

  • Page 87: Storage

    10-1 esu02524 10- storage long-term storage requires some preven- tive procedures to guard against deteriora- tion. 1. Cleaning thoroughly clean the snowmobile, inside and out, to remove the corrosive salts and acids that can accumulate. Use yamaha mud, grease, and engine cleaner, or an equivalent p...

  • Page 88: Warning

    10-2 warning @ ● never smoke around the battery while it is being charged. Sparks may ignite the hydrogen gas created by the battery. ● never connect the battery to or dis- connect it from the snowmobile while it is being charged. Sparks may ignite the hydrogen gas created by the battery. ● make sur...

  • Page 89: Specifications

    11-1 esu00228 11- specifications esu00229 dimensions cs-01e esu00230 engine cs-02e sxv60/sxv60er/vt60 overall length 2,780 mm (109.4 in): sxv60/sxv60er 2,990 mm (117.7 in): vt60 overall width 1,200 mm ( 47.2 in) overall height 1,280 mm ( 50.4 in) dry weight 222 kg ( 489 lb): sxv60 234 kg ( 516 lb): ...

  • Page 90

    11-2 esu00231 chassis cs-03e sxv60/sxv60er/vt60 drive track and suspension: track molded rubber, fiber glass rod reinforced width 381 mm (15.0 in) track deflection 25–30 mm (0.98–1.18 in)/ 100 n (10 kg, 22 lb) length on ground 752 mm (29.6 in): sxv60/sxv60er 944 mm (37.2 in): vt60 suspension type sl...

  • Page 91

    11-3 esu00232 electric cs-04e sxv60/sxv60er/vt60 ignition system dc-cdi spark plug type br9es (ngk) gap 0.7–0.8 mm (0.028–0.031 in) battery capacity gm18z-3a/12 v 20a·h: sxv60er/vt60 maximum charge rate 2.0 amperes/hr for 10 hrs: sxv60er/ vt60 headlight bulb × quantity 12 v, 60/55 w × 2 tail/brake l...

  • Page 92: Wiring Dia

    12-1 es u0023 3 1- wiring dia g ram p l/ r o /b l/ r y bb 1 f b a 8 9: a d 6 4 5 ] x y [ w v s q r t u b b k j i h b r /w w /g w /g w /r w w w w w w r l br br /l l/ w g lg b y c d e (10a) (10a) (20a) (black) b lg b w off on start br /w p o/ r b/ w l /y w b/ g off open b /y run stop br br /w w /b w /...

  • Page 93

    12-2 1 a.C . Mag neto 2 r e ct if ie r/ reg u lat or 3 cond enser (sxv6 0 ) 4 m a in fuse ( sxv60er/vt60) 5 s tar ter r e la y ( sxv60er/v t 60) 6 ba tter y (sxv60er/vt6 0 ) 7 star ter mo to r (sxv60er/vt6 0 ) 8 ma in s w itch 9 en gin e stop s witch 0 t h rottle s witch a carb uretor s w it ch b gr...

  • Page 94: Owner’S Manual

    Owner’s manual snowmobile sxv60k sxv60erk vt60k 8ex-28199-11 lit-12628-02-35 printed on recycled paper printed in japan 2004.06-0.3 ×1 cr (e) yamaha motor co., ltd..