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- VINO YJ50RAS
- Owner's Manual
Yamaha VINO YJ50RAS Owner's Manual
Summary of VINO YJ50RAS
Page 1
Owner’s manual 5ly-28199-14 yj50ras printed in japan 2002·5–0.6 ×1(e) ! Printed on recycled paper yamaha motor co., ltd. Printed in japan 2003.6–3.0 ×1 ! (e) lit-11626-17-29 yj50rs 5ly-9-14_hyoushi 6/17/03 5:27 pm page 1.
Page 2
5ly-9-14_hyoushi2&3 4/22/03 11:24 am page 1.
Page 3: Introduction
Introduction eau10070 congratulations on your purchase of the yamaha yj50r. This model is the result of yamaha’s vast experience in the pro- duction of fine sporting, touring, and pacesetting racing machines. It represents the high degree of craftsmanship and reli- ability that have made yamaha a le...
Page 4: Important Manual Information
Important manual information eau10130 particularly important information is distinguished in this manual by the following notations: note: ● this manual should be considered a permanent part of this scooter and should remain with it even if the scooter is sub- sequently sold. ● yamaha continually se...
Page 5: Important Manual Information
Important manual information eau10191 affix dealer label here yj50rs/yj50ras owner’s manual ©2003 by yamaha motor corporation, u.S.A. 1st edition, april 2003 all rights reserved. Any reprinting or unauthorized use without the written permission of yamaha motor corporation, u.S.A. Is expressly prohib...
Page 6: Table of Contents
Table of contents safety information .............1-1 further safe-riding points ..........1-4 location of important labels ......1-6 description .............................2-1 left view .....................................2-1 right view...................................2-2 controls and instrume...
Page 7: Table of Contents
Table of contents yamaha motor corporation, u.S.A. Riva limited warranty ...9-5 yamaha extended service (y.E.S.) ...................9-7.
Page 8: Safety Information
1-1 1 safety information eau10240 scooters are single track vehicles. Their safe use and operation are dependent upon the use of proper riding techniques as well as the expertise of the opera- tor. Every operator should know the following require- ments before riding this scooter. He or she should: ...
Page 9: Safety Information
Safety information 1-2 1 the speed). ● always obey the speed limit and never travel faster than warrant- ed by road and traffic conditions. ● always signal before turning or changing lanes. Make sure that other motorists can see you. ● the posture of the operator is im- portant for proper control. T...
Page 10: Safety Information
Safety information 1-3 1 ● shifting weights can create a sud- den imbalance. Make sure that ac- cessories and cargo are securely attached to the scooter before riding. Check accessory mounts and cargo restraints frequently. ● never attach any large or heavy items to the handlebar, front fork, or fro...
Page 11: Safety Information
Safety information 1-4 1 ● never start the engine or let it run for any length of time in a closed area. The exhaust fumes are poi- sonous and may cause loss of consciousness and death within a short time. Always operate your scooter in an area that has ade- quate ventilation. ● always turn the engi...
Page 12: Safety Information
Safety information 1-5 1 ● slow down as you approach a cor- ner or turn. Once you have com- pleted a turn, accelerate slowly. ● be careful when passing parked cars. A driver might not see you and open a door in your path. ● railroad crossings, streetcar rails, iron plates on road construction sites,...
Page 13: Safety Information
Safety information 1-6 1 eau10381 location of important labels please read the following important labels carefully before operating this vehicle. 1 2 3 4 5.
Page 14: Safety Information
Safety information 1-7 1 q warning before you operate this vehicle, read the owner’s manual and all labels. Always wear an approved motorcycle helmet, eye protection, and protective clothing. Never carry a passenger. You increase your risk of losing control if you carry a passenger. 3sl-2118k-a0 3ld...
Page 15: Safety Information
Safety information 1-8 1.
Page 16: Description
2-1 1 2 3 4 5 6 7 8 9 description eau10410 left view 1 2 3 4 5 6 7 1. Front wheel 2. Front turn signal light 3. Rear turn signal light 4. Rear wheel 5. Kickstarter (page 3-7) 6. Air filter element (page 6-7) 7. Battery (page 6-13).
Page 17: Description
Description 2-2 2 3 4 5 6 7 8 9 eau10420 right view 5 4 2 1 8 7 3 6 1. Tail/brake light 2. Carrier (page 3-10) 3. 2-stroke engine oil tank cap cover (page 3-7) 4. Seat (page 3-8) 5. Headlight 6. Spark plug (page 6-4) 7. Centerstand 8. Muffler.
Page 18: Description
Description 2-3 1 2 3 4 5 6 7 8 9 eau10430 controls and instruments 1 2 3 4 5 6 7 8 1. Rear brake lever (page 3-4) 2. Left handlebar switches (page 3-3) 3. Fuel gauge (page 3-3) 4. Speedometer unit (page 3-2) 5. Main switch/steering lock (page 3-1) 6. Right handlebar switches (page 3-3) 7. Front bra...
Page 19
Instrument and control functions 3-1 2 3 4 5 6 7 8 9 eau10460 main switch/steering lock the main switch/steering lock controls the ignition and lighting systems, and is used to lock the steering. The various positions are described below. Eau10610 on all electrical circuits are supplied with power, ...
Page 20
Instrument and control functions 3-2 1 2 3 4 5 6 7 8 9 eau11000 indicator and warning lights eau11020 turn signal indicator light “ ” this indicator light flashes when the turn signal switch is pushed to the left or right. Eau11080 high beam indicator light “ ” this indicator light comes on when the...
Page 21
Instrument and control functions 3-3 2 3 4 5 6 7 8 9 eau12140 fuel gauge the fuel gauge indicates the amount of fuel in the fuel tank. The needle moves towards “e” (empty) as the fuel level decreases. When the needle reaches “e”, refuel as soon as possible. Note: do not allow the fuel tank to empty ...
Page 22
Instrument and control functions 3-4 1 2 3 4 5 6 7 8 9 eau12500 horn switch “ ” press this switch to sound the horn. Eau12660 engine stop switch “ / ” set this switch to “ ” before starting the engine. Set this switch to “ ” to stop the engine in case of an emergen- cy, such as when the vehicle over...
Page 23
Instrument and control functions 3-5 2 3 4 5 6 7 8 9 eau32480 fuel tank cap to remove the fuel tank cap 1. Slide the lock cover open, insert the key into the lock, and then turn it 1/4 turn clockwise. The lock will be released and the fuel tank cap can be removed. To install the fuel tank cap 1. Ins...
Page 24
Instrument and control functions 3-6 1 2 3 4 5 6 7 8 9 eau13210 fuel make sure that there is sufficient fuel in the tank. Fill the fuel tank to the bottom of the filler tube as shown. Warning ewa10880 ● do not overfill the fuel tank, oth- erwise it may overflow when the fuel warms up and expands. ● ...
Page 25
Instrument and control functions 3-7 2 3 4 5 6 7 8 9 eau13540 2-stroke engine oil make sure that there is sufficient oil in the 2-stroke engine oil tank. If neces- sary, add the recommended 2-stroke engine oil as follows. 1. Remove the 2-stroke engine oil tank cap cover as shown. 2. Remove the 2-str...
Page 26
Instrument and control functions 3-8 1 2 3 4 5 6 7 8 9 eau13890 seat to open the seat 1. Insert the key in the lock, and then turn it as shown. 2. Fold the seat up. To close the seat 1. Fold the seat down, and then push it down to lock it in place. 2. Remove the key. Note: make sure that the seat is...
Page 27
Instrument and control functions 3-9 2 3 4 5 6 7 8 9 eau14510 storage compartment there is a storage compartment under the seat. (see page 3-8.) warning ewa10960 ● do not exceed the load limit of 5 kg (11 lb) for the storage com- partment. ● do not exceed the maximum load of 75 kg (165 lb) for the v...
Page 28
Instrument and control functions 3-10 1 2 3 4 5 6 7 8 9 eau15110 carrier warning ewa10170 ● do not exceed the load limit of 3 kg (7 lb) for the carrier. ● do not exceed the maximum load of 75 kg (165 lb) for the ve- hicle. 1. Carrier 1.
Page 29: Pre-Operation Checks
Pre-operation checks 4-1 2 3 4 5 6 7 8 9 eau15591 the condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss...
Page 30: Pre-Operation Checks
Pre-operation checks 4-2 1 2 3 4 5 6 7 8 9 eau15601 pre-operation check list item checks page fuel ● check fuel level in fuel tank. ● refuel if necessary. ● check fuel line for leakage. 3-6 2-stroke engine oil ● check oil level in oil tank. ● if necessary, add recommended oil to specified level. ● c...
Page 31: Pre-Operation Checks
Pre-operation checks 4-3 2 3 4 5 6 7 8 9 instruments, lights, signals and switches ● check operation. ● correct if necessary. — item checks page.
Page 32
5-1 1 2 3 4 5 6 7 8 9 operation and important riding points eau15980 warning ewa10870 ● become thoroughly familiar with all operating controls and their functions before riding. Consult a yamaha dealer re- garding any control or function that you do not thoroughly un- derstand. ● never start the eng...
Page 33
Operation and important riding points 5-2 2 3 4 5 6 7 8 9 the kickstarter. Caution: eca11130 for maximum engine life, always warm the engine up before starting off. Never accelerate hard when the engine is cold! Eau16770 starting off note: before starting off, allow the engine to warm up. 1. While p...
Page 34
Operation and important riding points 5-3 1 2 3 4 5 6 7 8 9 eau16790 braking 1. Close the throttle completely. 2. Apply both front and rear brakes simultaneously while gradually in- creasing the pressure. Front rear warning ewa10300 ● avoid braking hard or suddenly (especially when leaning over to o...
Page 35
Operation and important riding points 5-4 2 3 4 5 6 7 8 9 eau16830 engine break-in there is never a more important period in the life of your engine than the period between 0 and 1,000 km (600 mi). For this reason, you should read the follow- ing material carefully. Since the engine is brand new, do...
Page 36
Operation and important riding points 5-5 1 2 3 4 5 6 7 8 9 warning ewa10310 ● since the engine and exhaust system can become very hot, park in a place where pedestri- ans or children are not likely to touch them. ● do not park on a slope or on soft ground, otherwise the vehicle may overturn. Cautio...
Page 37
Periodic maintenance and minor repair 6-1 2 3 4 5 6 7 8 9 eau17270 safety is an obligation of the owner. Pe- riodic inspection, adjustment and lubri- cation will keep your vehicle in the safest and most efficient condition pos- sible. The most important points of mo- torcycle inspection, adjustment,...
Page 38
Periodic maintenance and minor repair 6-2 1 2 3 4 5 6 7 8 9 eau17691 periodic maintenance and lubrication chart no. Item routine initial 300 mi (500 km) every 2,000 mi (3,000 km) or 6 months 4,000 mi (6,000 km) or 12 months 1 spark plug • check condition. • clean or replace if necessary. √ √ √ 2 air...
Page 39
Periodic maintenance and minor repair 6-3 2 3 4 5 6 7 8 9 12 * v-belt • check damage and wear. • replace if necessary. • replace every 6,000 mi (9,000 km). √ 13 * chassis fasteners • check all chassis fittings and fasteners. • correct if necessary. √ √ √ 14 * control and meter cables • apply chain l...
Page 40
Periodic maintenance and minor repair 6-4 1 2 3 4 5 6 7 8 9 eau18750 removing and installing the panel the panel shown above needs to be re- moved to perform some of the mainte- nance jobs described in this chapter. Refer to this section each time the pan- el needs to be removed and installed. Eau19...
Page 41
Periodic maintenance and minor repair 6-5 2 3 4 5 6 7 8 9 to check the spark plug 1. Check that the porcelain insulator around the center electrode of the spark plug is a medium-to-light tan (the ideal color when the vehicle is ridden normally). Note: if the spark plug shows a distinctly dif- ferent...
Page 42
Periodic maintenance and minor repair 6-6 1 2 3 4 5 6 7 8 9 eau20060 final transmission oil the final transmission case must be checked for oil leakage before each ride. If any leakage is found, have a yamaha dealer check and repair the scooter. In addition, the final transmis- sion oil must be chan...
Page 43
Periodic maintenance and minor repair 6-7 2 3 4 5 6 7 8 9 eau21101 cleaning the air filter sponge material the air filter sponge material should be cleaned at the intervals specified in the periodic maintenance and lubrication chart. Clean the air filter sponge mate- rial more frequently if you are ...
Page 44
Periodic maintenance and minor repair 6-8 1 2 3 4 5 6 7 8 9 solvents with a low flash point. Caution: eca11460 to avoid damaging the air filter sponge material, handle it gently and carefully, and do not twist it. 4. Apply oil of the recommended type to the entire surface of the air filter sponge ma...
Page 45
Periodic maintenance and minor repair 6-9 2 3 4 5 6 7 8 9 eau21380 adjusting the throttle cable free play the throttle cable free play should mea- sure 1.5–3.5 mm (0.06–0.14 in) at the throttle grip. Periodically check the throttle cable free play and, if neces- sary, have a yamaha dealer adjust it....
Page 46
Periodic maintenance and minor repair 6-10 1 2 3 4 5 6 7 8 9 scooter! Operation of an overloaded scooter may result in tire damage, loss of control, or severe injury. Make sure that the total weight of rider, cargo, and accessories does not ex- ceed the specified maximum load for the vehicle. ● impr...
Page 47
Periodic maintenance and minor repair 6-11 2 3 4 5 6 7 8 9 have a yamaha dealer replace the tire immediately. ● the replacement of all wheel- and brake-related parts, includ- ing the tires, should be left to a yamaha dealer, who has the necessary professional knowl- edge and experience. Eau22150 adj...
Page 48
Periodic maintenance and minor repair 6-12 1 2 3 4 5 6 7 8 9 eau22360 checking the front and rear brake shoes the front and rear brake shoes must be checked for wear at the intervals spec- ified in the periodic maintenance and lubrication chart. Each brake is provid- ed with a wear indicator, which ...
Page 49
Periodic maintenance and minor repair 6-13 2 3 4 5 6 7 8 9 eau23120 adjusting the autolube pump the autolube pump is a vital and so- phisticated component of the engine, which must be adjusted by a yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart. Eau23170 l...
Page 50
Periodic maintenance and minor repair 6-14 1 2 3 4 5 6 7 8 9 drogen gas. Therefore, keep sparks, flames, cigarettes, etc., away from the battery and pro- vide sufficient ventilation when charging it in an enclosed space. ● keep this and all batter- ies out of the reach of children. To remove the bat...
Page 51
Periodic maintenance and minor repair 6-15 2 3 4 5 6 7 8 9 eau23450 replacing the fuse the fuse is located inside the battery lead coupler. If the fuse is blown, replace it as fol- lows. 1. Turn the key to “off” and turn off all electrical circuits. 2. Remove the blown fuse, and then install a new f...
Page 52
Periodic maintenance and minor repair 6-16 1 2 3 4 5 6 7 8 9 eau25901 troubleshooting chart warning ewa10840 keep away open flames and do not smoke while checking or working on the fuel system. Check the fuel level in the fuel tank. 1. Fuel there is enough fuel. There is no fuel. Check the compressi...
Page 53: Scooter Care and Storage
Scooter care and storage 7-1 2 3 4 5 6 7 8 9 eau26090 care while the open design of a scooter re- veals the attractiveness of the technol- ogy, it also makes it more vulnerable. Rust and corrosion can develop even if high-quality components are used. A rusty exhaust pipe may go unnoticed on a car, h...
Page 54: Scooter Care and Storage
Scooter care and storage 7-2 1 2 3 4 5 6 7 8 9 scratched, use a quality plastic polishing compound after washing. After normal use remove dirt with warm water, a mild detergent, and a soft, clean sponge, and then rinse thoroughly with clean water. Use a toothbrush or bottlebrush for hard-to-reach ar...
Page 55: Scooter Care and Storage
Scooter care and storage 7-3 2 3 4 5 6 7 8 9 treat them with a suitable care product. ● avoid using abrasive polishing compounds as they will wear away the paint. Note: consult a yamaha dealer for advice on what products to use. Eau26300 storage short-term always store your scooter in a cool, dry pl...
Page 56: Scooter Care and Storage
Scooter care and storage 7-4 1 2 3 4 5 6 7 8 9 spark plug cap. Warning ewa10950 to prevent damage or injury from sparking, make sure to ground the spark plug electrodes while turning the engine over. 6. Lubricate all control cables and the pivoting points of all levers and pedals as well as of the s...
Page 57: Specifications
Specifications 8-1 2 3 4 5 6 7 8 9 eau26331 dimensions: overall length: 1630 mm (64.2 in) overall width: 630 mm (24.8 in) overall height: 1030 mm (40.6 in) seat height: 715 mm (28.1 in) wheelbase: 1150 mm (45.3 in) ground clearance: 85 mm (3.3 in) weight: with oil and fuel: 74.0 kg (163 lb) engine: ...
Page 58: Specifications
Specifications 8-2 1 2 3 4 5 6 7 8 9 size: 80/90-10 35j manufacturer/model: irc/mb38 manufacturer/model: cheng shin/c-922 loading: maximum load: 75.0 kg (165 lb) (total weight of rider, passenger, cargo and accessories) tire air pressure (measured on cold tires): front: 150 kpa (22 psi) (1.50 kgf/cm...
Page 59: Consumer Information
Consumer information 9-1 2 3 4 5 6 7 8 9 eau26351 identification numbers record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a yamaha dealer or for reference in case the vehi- c...
Page 60: Consumer Information
Consumer information 9-2 1 2 3 4 5 6 7 8 9 eau26510 model label the model label is affixed to the inside of the storage compartment. (see page 3-9.) record the information on this label in the space provided. This in- formation will be needed when ordering spare parts from a yamaha dealer. 1. Model ...
Page 61: Consumer Information
Consumer information 9-3 2 3 4 5 6 7 8 9 eau26550 reporting safety defects if you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the national highway traffic safety administration (nhtsa) in addition to notifying yamaha ...
Page 62: Consumer Information
Consumer information 9-4 1 2 3 4 5 6 7 8 9 eau26580 scooter noise regulation tampering with noise control system prohibited: federal law prohibits the following acts or the causing thereof: (1) the removal or rendering inoperative by any person other than for purposes of maintenance, repair, or repl...
Page 63: Consumer Information
Consumer information 9-5 2 3 4 5 6 7 8 9 eau26680 yamaha motor corporation, u.S.A. Riva limited warranty.
Page 64: Consumer Information
Consumer information 9-6 1 2 3 4 5 6 7 8 9.
Page 65: Consumer Information
Consumer information 9-7 2 3 4 5 6 7 8 9 eau26750 yamaha extended service (y.E.S.) keep your yamaha protected even after your warranty expires with genuine yamaha extended service (y.E.S.). Y.E.S. Is designed and administered by yamaha motor corporation to provide maximum owner satisfaction. You get...
Page 66: Consumer Information
Consumer information 9-8 1 2 3 4 5 6 7 8 9 we urge you to act now. You’ll get the excellent benefits of trip coverage right away, and you’ll rest easy knowing you’ll have strong factory-backed protection even after your yamaha limited warranty expires. A special note: if visiting your dealer isn’t c...
Page 67
Owner’s manual 5ly-28199-14 yj50ras printed in japan 2002·5–0.6 ×1(e) ! Printed on recycled paper yamaha motor co., ltd. Printed in japan 2003.6–3.0 ×1 ! (e) lit-11626-17-29 yj50rs 5ly-9-14_hyoushi 6/17/03 5:27 pm page 1.