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  5. Owner's/operator's Manual

Yamaha WaveRunner XLT1200 2001 Owner's/operator's Manual

Summary of WaveRunner XLT1200 2001

  • Page 1

    Read this manual carefully before operation! Owner’s/operator’s manual lit-18626-04-01 xlt1200 u.S.A. Edition 2001 waverunner.

  • Page 3

    E eju00270 to the owner/operator thank you for choosing a yamaha water- craft. This owner’s/operator’s manual contains information you will need for proper opera- tion, maintenance, and care. A thorough understanding of these simple instructions will help you to obtain maximum enjoyment from your ne...

  • Page 4: Contents

    E eju00273 contents read this owner’s/operator’s manual carefully before operating your watercraft. General and safety information 1 features and functions 2 operation 3 maintenance and care 4 troubleshooting and emergency procedures 5 appendix 6.

  • Page 5: General and

    E 1 eju00274 general and safety information identification numbers .............................1-1 primary identification (pri-id) number ..1-1 hull identification number (hin).............1-1 engine serial number..............................1-1 emission control information .................1-2 ap...

  • Page 6

    1-2 e eju00631a emission control information this engine conforms to the u.S. Environ- mental protection agency (epa) regulations for marine si engines for the year 2001. Approval label of emission control certificate this label is attached to the electrical box and the silencer of the carburetor. 1...

  • Page 7

    1-3 e eju00293 important labels label location.

  • Page 8

    1-4 e warning labels 1 2 3 5 4.

  • Page 9

    1-5 e 6 7 8 9 0 a b c.

  • Page 10

    1-6 e caution labels d e f g h i j.

  • Page 11

    1-7 e other labels k l m n.

  • Page 12

    1-8 e eju00686 safety information the safe use and operation of this watercraft is dependent upon the use of proper riding techniques, as well as upon the common sense, good judgment, and expertise of the operator. Every operator should know the following requirements before riding the watercraft. ●...

  • Page 13

    1-9 e eju00613 cruising limitations ● scan constantly for people, objects, and other watercraft. Be alert for conditions that limit your visibility or block your vision of others. ● operate defensively at safe speeds and keep a safe distance away from people, objects, and other watercraft. ● do not ...

  • Page 14

    1-1 e eju00699 identification numbers record your primary identification (pri- id) number, hull identification number (hin) and engine serial number in the spaces pro- vided, to assist you in ordering spare parts from a yamaha dealer. Also record and keep these id numbers in a separate place in case...

  • Page 15

    1-10 e ● this watercraft is not equipped with light- ing required for night operation. Do not operate the watercraft after sunset or before dawn, otherwise you increase the risk of colliding with another boat, which could result in severe injury or death. Eju00735a operation requirements ● all rider...

  • Page 16

    1-11 e ● helmets meeting snell or dot standards are required for ijsba-sanctioned races. You must decide whether to wear a hel- met while you ride for recreation. You should know that a helmet could help pro- tect you in certain kinds of accidents and that it could also injure you in others. A helme...

  • Page 17

    1-12 e ● do not attempt to modify this watercraft! Modifications to your watercraft may reduce safety and reliability, and render the watercraft unsafe or illegal for use. ● attach the engine shut-off cord (lanyard) to wrist and keep it free from the handle- bars so that the engine stops if the oper...

  • Page 18

    1-13 e eju00313 hazard information ● when transporting or storing your water- craft, always place the fuel cock knob in the “off” position, otherwise gasoline may overflow from the carburetor. ● never start the engine or let it run for any length of time in an enclosed area. Exhaust fumes contain ca...

  • Page 19

    1-14 e ● reverse can be used to slow down or stop during slow speed maneuvering, such as when docking. Once the engine is idling, shift to reverse and gradually increase engine speed. Make sure that there are no obstacles or people behind you before shifting into reverse. ● keep away from intake gra...

  • Page 20

    1-15 e ● a second person should be on board as a spotter to watch the skier; in most states it is required by law. Let the skier direct the operator’s control of speed and direction with hand signals. The spotter should sit securely on the passenger seat and hold onto the hand- grip with feet firmly...

  • Page 21

    1-16 e eju00319 rules of the road yamaha watercraft is legally consid- ered a powerboat. Operation of the watercraft must be in accordance with the rules and regulations governing the waterway on which it is used. Just as there are rules that apply when you are driving on streets and highways, there...

  • Page 22

    1-17 e rules when encountering vessels there are three main situations that you may encounter with other vessels which could lead to a collision unless the steering rules are followed: meeting: you are approaching another vessel head-on crossing: you are traveling across another vessel’s path overta...

  • Page 23

    1-18 e overtaking if you are passing another vessel, you are the give-way vessel. This means that the other vessel is expected to maintain its course and speed. You must stay out of its way until you are clear of it. Likewise, if another vessel is passing you, you should maintain your speed and dire...

  • Page 24

    1-19 e this system uses buoys and signs with distinctive shapes and colors to show regu- latory or advisory information. These mark- ers are white with black letters and orange borders. They signify speed zones, restricted areas, danger areas, and general information. Remember, markings may vary by ...

  • Page 25

    1-20 e eju00320 to get more boating safety information be informed about boating safety. Addi- tional publications and information can be obtained from many organizations, including the following. United states coast guard consumer affairs staff (g-bc) office of boating, public, and consumer affairs...

  • Page 26

    1-21 e eju00322 enjoy your watercraft responsibly you share the areas you enjoy when riding your watercraft with others and with nature. So your enjoyment includes a responsibility to treat these other people, and the lands, waters, and wildlife with respect and courtesy. Whenever and wherever you r...

  • Page 27: Features and

    E 2 eju00326 features and functions location of main components ...............2-1 operation of controls and other functions ....................................................2-5 rear seat.................................................2-5 front seat .................................................

  • Page 28

    2-1 e eju00327 location of main components 1 handlebars use to control direction. 2 footwell use to place feet for balance. 3 footrest use to place feet for proper balance when seated facing rearward and acting as a spotter for a water-skier. 4 bow eye use to attach rope for transporting, mooring or...

  • Page 29

    2-2 e 1 fuel tank filler cap 2 rope holes 3 intake grate prevents debris from getting into the jet pump. 4 speed sensor 5 cleat use to attach a towrope for pulling water-skier, or a rope for mooring the watercraft. 6 handgrip use for support when boarding the watercraft or when seated facing rearwar...

  • Page 30

    2-3 e 1 engine stop switch push to stop the engine normally. 2 clip insert into the engine shut-off switch to enable starting of the engine. Remove to stop the engine or prevent acci- dental starting of the engine or unauthorized use of the watercraft. 3 quick shift trim system (qsts) selector use t...

  • Page 31

    2-4 e 1 spark plugs/spark plug caps 2 electrical box protects electrical components from water. 3 flush hose connector use to flush the engine cooling water pas- sages. 4 spark plug lead 5 muffler 6 fuel filter 7 fuel tank 8 oil tank 9 battery.

  • Page 32

    2-5 e eju00328 operation of controls and other functions eju00335a rear seat to remove the rear seat: pull the rear seat latch 1 up, and then pull the seat off. To install the rear seat: insert the projections on the front of the seat into the stays on the deck, and then push the rear of the seat do...

  • Page 33

    2-6 e eju00714 front seat to remove the front seat: 1. Remove the rear seat. 2. Pull the front seat latch 2 up, and then pull the seat off. To install the front seat: 1. Insert the projections on the front of the seat into the stays on the deck, and then push the rear of the seat down to lock it in ...

  • Page 34

    2-7 e eju00703 hood to open the hood, pull the latch 1 up, and then lift the hood up. To close the hood, push the hood down to lock it in place. Note: make sure that the hood is properly secured before operating the watercraft..

  • Page 35

    2-8 e eju00347 fuel tank filler cap to remove the fuel tank filler cap 1 , turn it counterclockwise. Note: make sure that the fuel tank filler cap is properly secured before operating the water- craft. Eju00001n oil tank filler cap to remove the oil tank filler cap: 1. Open the hood. (see page 2-7 f...

  • Page 36

    2-9 e eju00704 fuel cock knob the fuel cock supplies fuel from the fuel tank to the carburetors. The fuel cock knob 1 positions are explained as follows and are shown in the illustration. Off: with the fuel cock knob in this position, fuel does not flow. Always turn the fuel cock knob to this positi...

  • Page 37

    2-10 e eju00705 engine stop switch push this switch 1 (red button) to stop the engine normally. Eju00706 engine shut-off switch insert the clip 1 , on the end of the engine shut-off cord 2 , under the engine shut-off switch 3 (black button). The engine will stop automatically when the clip is remove...

  • Page 38

    2-11 e eju00351 throttle lever squeeze the throttle lever 1 to increase engine speed. Release the throttle lever to decrease engine speed or to return it to the idle posi- tion. Eju00353 start switch push the start switch 1 (green button) to start the engine. Note: ● the engine will not start when t...

  • Page 39

    2-12 e eju00354 cooling water pilot outlet this watercraft is equipped with cooling water pilot outlets. When the engine is running, cooling water is circulated in the engine, and then it is discharged from the pilot outlets. To check for proper operation of the cool- ing system, check that water is...

  • Page 40

    2-13 e eju00670 tilt lever the tilt lever 1 is located in front of the glove compartment and is used to adjust the tilt of the handlebars. To adjust the tilt, pull the tilt lever up, and then move the handlebars up or down to the desired position. Warning ● never touch the tilt lever during opera- t...

  • Page 41

    2-14 e eju00710 shift lever the shift lever is located on the starboard side of the watercraft and is used to control the reverse gate, which allows the watercraft to move into reverse or forward. When in the reverse position, the water- craft can be launched from a trailer, or backed up out of tigh...

  • Page 42

    2-15 e eju00360a quick shift trim system (qsts) selector the qsts selector 1 is located at the left handlebar grip and is used to adjust the trim angle of the watercraft. Operating the qsts selector changes the angle of the jet thrust nozzle vertically. This changes the trim angle of the watercraft....

  • Page 43

    2-16 e bow down turn the grip to a or b and the bow will go down while the watercraft is on plane. Bow down puts more of the bow in the water. This gives the watercraft more “hook,” which enhances turning performance. This position will also help the watercraft get up on plane more quickly. At highe...

  • Page 44

    2-17 e eju00366 engine overheat warning system the model has an overheat warning device. If the engine starts to overheat, the warning light, indicator and “w.Temp” on the meter begin to blink and the buzzer sounds intermittently. If this happens, reduce the engine speed and return to beach at low s...

  • Page 45

    2-18 e if the initial overheat warning is ignored, engine and exhaust system heat can increase, particularly if the watercraft contin- ues to be operated at higher speed. If so, the warning indicators and buzzer will change from intermittent to constantly on and the overheat system will stop ignitio...

  • Page 46

    2-19 e eju00697a exhaust temperature warning system this model has an exhaust temperature warning device. If the exhaust temperature gets too hot, the warning light, indicator and “exhst” will blink. The buzzer also sounds intermittently. If this happens, reduce engine speed and return to the beach ...

  • Page 47

    2-20 e eju00367a handgrip the handgrip 1 provides a handhold for boarding the watercraft and for a spotter when facing rearward. Caution: do not use to tow objects, lift watercraft, or attach tie downs, otherwise damage could occur..

  • Page 48

    2-21 e eju00698b multifunction meter this meter contains following functions for help and convenience in operating the watercraft. 1 “mode” button 2 “set” button 3 “code” setting buttons 4 tachometer 5 speedometer 6 fuel meter 7 engine oil meter 8 display for clock, hour meter, trip meter and trip t...

  • Page 49

    2-22 e eju00711a padloc (programmable digital locking ignition) this feature is provided to deter unautho- rized use. The function allows you to choose either “start” or “lock” mode, as the situation requires, much as you would use an ignition key in a motor vehicle. If you have previously chosen “l...

  • Page 50

    2-23 e 3. Select your four-letter code by pressing the “a/set,” “b,” or “c” buttons in a desired sequence. Note: if you do not press a button for more than 10 seconds, the display automatically turns off. This cancels the process of setting a code. 4. After code setting is complete, the buzzer will ...

  • Page 51

    2-24 e 3. Enter your four-letter code by pressing the “a/set,” “b,” or “c” buttons in the right sequence. Note: if you do not press a button for more than 10 seconds, the display automatically turns off. This cancels the process of selecting the mode. 4. If the code entered is correct, the mode will...

  • Page 52

    2-25 e eju00384 speedometer this meter shows the watercraft speed in miles per hour (mph). Eju00386a fuel meter the fuel meter is provided for convenient fuel level checking while operating the watercraft. The fuel meter has 4 segments which show the amount of fuel remaining in the fuel tank. Note: ...

  • Page 53

    2-26 e eju00387a engine oil meter the engine oil meter is provided for con- venient oil level checking while operating the watercraft. The engine oil meter has 3 segments which show the amount of oil remaining in the oil tank. Note: the indication of the segments differs depending on your operating ...

  • Page 54

    2-27 e 6. The buzzer will sound twice. The warn- ing light and “set” blink for 2 seconds. Then the display turns to “clock” and shows the time. Note: if the battery terminal is disconnected, the clock will be reset to 12:00. Eju00390 hour meter the hour meter is provided to make it easy to follow th...

  • Page 55

    2-28 e eju00712 tripmeter a tripmeter is provided for measuring the approximate distance traveled. To show the tripmeter, press the “mode” button until the display shows “trip” while the engine is running. After showing “trip,” the display turns to “.Mile.” 1. When the display shows “.Mile,” press t...

  • Page 56

    2-29 e eju00717a oil warning indicator if the oil remaining in the tank drops to about 1.4 l (0.37 us gal, 0.31 imp gal) or the oil filter is clogged, the lowest oil level segment, the oil warning indicator, “oil” and the warning light begin to blink. The buzzer also starts sounding intermittently. ...

  • Page 57

    2-30 e eju00720a exhaust temperature warning indicator if the exhaust system becomes too hot, the exhaust temperature warning indicator, “exhst” and warning light will blink. Also, the buzzer will start sounding intermittently. Refer to “exhaust temperature warning sys- tem” on page 2-19. Eju00719 b...

  • Page 58

    2-31 e eju00672a storage compartments a front storage compartment, a glove compartment, and seat storage compart- ments are provided. Note: ● make sure that the storage compartments are properly secured before operating the watercraft. ● the storage compartments are not designed to be waterproof. If...

  • Page 59

    2-32 e glove compartment a glove compartment 4 is located in front of the seat. To open the glove compartment, slide the latch 3 toward you, and then lift up the lid. To close the glove compartment, push the lid down until it locks securely. Glove compartment: capacity: 1.7 l (0.45 us gal, 0.37 imp ...

  • Page 60: –Memo–

    E –memo–.

  • Page 61: Operation

    E 3 eju00410 operation fuel and oil ................................................3-1 gasoline ..................................................3-1 filling the fuel tank ..................................3-3 2-stroke engine oil...................................3-3 filling the oil tank .............

  • Page 62

    3-1 e eju00411a fuel and oil this engine uses yamaha’s oil injection system, which provides superior lubrication by ensuring the proper oil ratio for all operat- ing conditions. No fuel premixing is neces- sary except during the engine break-in period. Simply pour gasoline into the fuel tank and oil...

  • Page 63

    3-2 e caution: ● do not use leaded gasoline. Leaded gasoline can seriously damage the catalytic converter. ● use only fresh gasoline that has been stored in clean containers. Gasohol there are two types of gasohol: gasohol containing ethanol and that containing meth- anol. Gasohol containing ethanol...

  • Page 64

    3-3 e eju00724a filling the fuel tank caution: be careful when refueling. Avoid getting water or other contaminants in the fuel tank. Contaminated fuel can cause poor running or engine damage. 1. Open the hood and remove the front storage compartment, to check the fuel level. (see page 2-31 for fron...

  • Page 65

    3-4 e eju00419a filling the oil tank warning ● do not add gasoline to the oil tank. Fire or explosion could result. ● oil in the bilge is a serious fire hazard. Wipe up any spilled oil immediately. Caution: do not allow the oil tank to become com- pletely empty. If the oil tank becomes empty the oil...

  • Page 66

    3-5 e eju00422 pre-operation checks pre-operation check list before operating this watercraft, perform the checks in the following check list. See the accompanying text in this chapter for details on how to perform the checks. Warning if any item in the pre-operation check list is not working proper...

  • Page 67

    3-6 e eju00426 pre-operation check points engine compartment ventilate the engine compartment before each use. To ventilate the engine compartment, remove all seats and front storage compart- ment. (see pages 2-5 and 2-6 for front and rear seat, and 2-31 for front storage com- partment.) allow the e...

  • Page 68

    3-7 e eju00432a water separator check the water separator 1 for water. Normally the water separator is empty. The water separator retains any water entering through the fuel tank breather hose if the watercraft is capsized. If water remains in the water separator, drain it by removing the drain scre...

  • Page 69

    3-8 e eju00435a battery check the battery condition and the elec- trolyte level. Check that the battery leads are tightened securely and there is no corrosion on the battery terminals. Warning the battery must always be fully charged and in good condition. Loss of battery power may leave you strande...

  • Page 70

    3-9 e f0p03010 eju00728 fire extinguisher check that there is a full fire extinguisher on board. The fire extinguisher container 1 is located in the front storage compartment. To open the fire extinguisher container cap 2 turn it counterclockwise. After inserting the fire extinguisher make sure that...

  • Page 71

    3-10 e eju00447 throttle squeeze and release the throttle lever several times to make sure that there is no hesitation in its travel. It should be smooth over the complete range, and spring back to the idle position when released. Warning before starting the engine, always check the operation of the...

  • Page 72

    3-11 e eju00450 shift lever and reverse gate check for proper operation of the shift lever and reverse gate. Make sure that the reverse gate goes down to its stopper position when the shift lever is pulled up. Also, make sure that the reverse gate goes up to its stopper position when shift lever is ...

  • Page 73

    3-12 e eju00451a jet unit carefully check the jet intake for weeds, debris, or anything else that might restrict the intake of water. If the intake is clogged, cavitation could occur, reducing jet thrust, and possibly damaging the jet pump. In some cases, the engine may overheat because of lack of c...

  • Page 74

    3-13 e eju00452a switches check the start switch 1 , the engine stop switch 2 , and the engine shut-off switch 3 for proper operation. To check these switches place the water- craft in the water to provide adequate cooling. Start the engine, and then pull the engine shut-off cord 5 to remove the cli...

  • Page 75

    3-14 e eju00676a operation warning before operating your watercraft, become familiar with all controls. Con- sult your yamaha dealer about any con- trol or function you do not fully understand. Failure to understand how controls work could cause an accident or prevent you from avoiding an accident. ...

  • Page 76

    3-15 e 3. Gradually open the throttle and run the engine at 5,000 r/min or less. 4. Continue operation at 5,000 r/min or less until the first tankful of fuel has been used up. 5. Fill the tank with straight gasoline, and then proceed with normal operation. Caution: failure to follow the engine break...

  • Page 77

    3-16 e eju00506 launching the watercraft make sure that there are no obstructions behind you. After the watercraft is in the water, start the engine. Shift into reverse and move the watercraft back slowly. If there are waves, someone should make sure that the water- craft is not pushed into the trai...

  • Page 78

    3-17 e 2. Turn the fuel cock knob to the “on” posi- tion. Note: before first starting the engine, remove the fuel tank filler cap to release any built-up pressure in the tank due to fuel expansion. 3. Attach the clip 1 to the engine shut-off switch 2 . Also, attach the engine shut- off cord 3 to you...

  • Page 79

    3-18 e 5. If the “lock” mode was chosen previ- ously, choose the “start” mode before starting the engine. (see pages 2-23 to 2-24 for selecting “padloc” mode.) note: ● if the initial setting of the padloc has not been done, the “start” mode is auto- matically selected. ● if you have previously chose...

  • Page 80

    3-19 e eju00463a stopping the engine to stop the engine, release the throttle lever, and then push the engine stop switch (red button). Warning you need throttle to steer. Shutting off the engine can cause you to hit an obsta- cle you are attempting to avoid. A colli- sion could result in severe inj...

  • Page 81

    3-20 e eju00674 operating your watercraft getting to know your watercraft operating your watercraft requires skills acquired through practice over a period of time. Take the time to learn the basic tech- niques well before attempting more difficult maneuvers. Operating your new watercraft can be a v...

  • Page 82

    3-21 e wear protective clothing. Severe internal injuries can occur if water is forced into body cavities as result of falling into the water or being near the jet thrust nozzle. Normal swimwear does not adequately protect against forceful water entry into rectum and vagina. All riders must wear a w...

  • Page 83

    3-22 e eju00484 starting the watercraft warning ● scan constantly for people, objects and other watercraft. Be alert for con- ditions that limit your visibility or block your vision of others. ● operate defensively at safe speeds and keep a safe distance away from people, objects, and other watercra...

  • Page 84

    3-23 e eju00486a starting and boarding in shallow water 1. Do not start the engine in less than 60 cm (2 ft) of water. Put the watercraft in water that is deep enough, and then board the watercraft from the side or the rear. 2. Attach the engine shut-off cord to your left wrist, and then install the...

  • Page 85

    3-24 e eju00490a boarding and starting in deep water warning ● operator and passenger should prac- tice getting on board in shallow water before riding in deep water. Boarding in deep water requires more skill. ● the fatigue and exposure that could result after unsuccessful attempts to get back on t...

  • Page 86

    3-25 e eju00737a boarding with passengers warning severe internal injuries can occur if water is forced into body cavities as a result of being near the jet thrust nozzle. Do not apply throttle until each passen- ger is seated with his or her feet on the floor of the footwell and is holding on to th...

  • Page 87

    3-26 e note: the heavier the total weight of the operator and passengers, the more difficult it will be to balance the watercraft. Do not operate the watercraft when the total weight exceeds 240 kg (530 lb) including any cargo. If it is difficult to balance the watercraft at a stand- still, proceed ...

  • Page 88

    3-27 e caution: be sure to remove the clip from the engine shut-off switch, otherwise the engine will overheat and engine damage may occur. 1. Shut the engine off by removing the clip from the engine shut-off switch. 2. Swim to the rear of the watercraft. Pull the watercraft over with left hand on r...

  • Page 89

    3-28 e eju00499 turning the watercraft steering control depends on the combi- nation of handlebar position and the amount of throttle. Water sucked in through the intake grate is pressurized by the impeller in the jet pump. As the pressurized water is expelled from the pump through the jet thrust no...

  • Page 90

    3-29 e warning ● do not release the throttle when trying to steer away from objects—you need throttle to steer. A collision could result in severe injury or death. ● when operating at higher speeds, make gradual turns or slow down before turning. Sharp high-speed turns may cause the watercraft to sl...

  • Page 91

    3-30 e eju00621 stopping the watercraft the watercraft is not equipped with a sep- arate braking system. It is stopped by water resistance when the throttle lever is released. From full speed, the watercraft comes to a complete stop in approximately 110 m (360 ft) after the throttle is released and ...

  • Page 92

    3-31 e eju00635 beaching the watercraft 1. Make sure no obstructions, boats or swimmers are near the beach. Release the throttle lever about 110 m (360 ft) before you reach the intended beaching area. 2. Approach the beach slowly and stop the engine before reaching land. Remem- ber: you need throttl...

  • Page 93

    3-32 e eju00006n reverse on waterways reverse can be used for slow speed maneuvering when it is necessary to back up out of tight spots where you cannot turn around. Reverse can only be used to slow down or stop during low speed maneuver- ing, such as when docking. Once the engine is idling, shift t...

  • Page 94

    3-33 e eju00691a post-operation checks always perform the following post-opera- tion checks after operating the watercraft. 1. Remove the watercraft from the water. 2. Wash down the hull, handlebars, and jet unit with fresh water. 3. Remove the seat and check the engine compartment for water. To dra...

  • Page 95

    3-34 e 7. If the watercraft will be stored for a week or more, lubricate internal engine com- ponents to help prevent corrosion. (see page 4-3 for lubrication procedures.) 8. Rinse the engine and engine compart- ment with a small amount of water. Caution: do not use high pressure when rinsing the en...

  • Page 96

    3-35 e eju00679 transporting warning always place the fuel cock knob in the “off” position when transporting the watercraft, otherwise fuel could leak out into the engine or engine compartment, which would create a fire hazard. When transporting the watercraft on a trailer, secure the tie downs to t...

  • Page 97: Maintenance and

    E 4 eju00515 maintenance and care storage .......................................................4-1 flushing the cooling system ...................4-1 lubrication...............................................4-3 fuel system.............................................4-3 battery .....................

  • Page 98

    4-1 e eju00516a storage warning always place the fuel cock knob in the “off” position when storing the water- craft, otherwise fuel could leak out into the engine or engine compartment, which would create a fire hazard. Storage for prolonged periods of time, such as winter storage, requires preventa...

  • Page 99

    4-2 e 1. Put the watercraft on land in a horizontal position. 2. Open the flushing hose connector cap 1 , and then insert the garden hose adapter 2 into the flushing hose connector 3 and turn it until it is securely connected. 3. Connect the garden hose adapter to a water tap using a hose. 4. Start ...

  • Page 100

    4-3 e eju00526a lubrication warning do not spray flammable rust inhibitor products on engine surfaces while the engine is hot. The sprayed substance or propellants could catch fire. 1. Remove the spark plugs and pour approximately one tablespoon of oil into each cylinder. 2. Grease the spark plug th...

  • Page 101

    4-4 e eju00988 battery if the watercraft is not used for a month or more, disconnect the battery cable (–) first, and then the cable (+) and breather pipe, and next remove the battery from the craft. Clean the battery casing using fresh water. If the battery terminals are dirty or cor- roded, clean ...

  • Page 102

    4-5 e eju00531 cleaning the watercraft clean the watercraft before storing for a long period. 1. Wash down the hull, handlebars, and drive unit with fresh water. 2. Rinse the engine and bilge area with fresh water. Drain off all water and wipe up remaining moisture with clean, dry rags. 3. Spray the...

  • Page 103

    4-6 e eju00535a maintenance and adjustments periodic inspection, adjustment and lubri- cation will keep your watercraft in the safest and most efficient condition possible. Safety is an obligation of the watercraft owner. The most important points of watercraft inspec- tion, adjustment and lubricati...

  • Page 104

    4-7 e note: a service manual is available for purchase through a yamaha dealer for owners who have the mechanical skills, tools, and other equipment necessary to perform mainte- nance not covered by this owner’s/opera- tor’s manual. Owner’s/operator’s manual and tool kit it is advisable always to ca...

  • Page 105

    4-8 e eju00536 periodic maintenance chart the following chart gives general guidelines for periodic maintenance. However, depend- ing on your operating conditions maintenance may need to be performed more frequently. ( ● ) this mark indicates maintenance that you may do yourself. ( ❍ ) this mark ind...

  • Page 106

    4-9 e eju00537 inspecting the fuel system warning gasoline and its vapors are highly flam- mable and explosive. Check the fuel system for leaks, cracks, or malfunctions. If any problem is found, do the necessary repair or replacement as required. If repair is necessary, consult a yamaha dealer. Chec...

  • Page 107

    4-10 e eju00538 fuel filter this watercraft is equipped with a one- piece, disposable fuel filter 1 . The fuel filter should be replaced once a year or after every 200 hours of operation, or if water is found in the filter. Have a yamaha dealer replace the fuel filter if necessary. Warning do not tr...

  • Page 108

    4-11 e eju00544 inspecting the oil injection system check the oil injection system for leakage, cracks, or malfunctions. If necessary, have a yamaha dealer repair the oil injection sys- tem. Check: ● oil tank for damage, cracks or leakage. ● oil tank for water or dirt. ● oil hose and joint for damag...

  • Page 109

    4-12 e eju00546a inspecting the steering cable check for smooth operation of the handle- bars and jet thrust nozzle. Turn the handlebars as far as possible to the right and left and check that the distance between the jet thrust nozzle and the bracket of the reverse gate are equal on right and left ...

  • Page 110

    4-13 e eju00551 inspecting the qsts mechanism check that the shift lock lever moves back to the lock position smoothly, that the qsts selector locks and unlocks properly, and that the jet thrust nozzle moves up or down. 1. Squeeze and release the shift lock lever. 2. Check that the qsts selector loc...

  • Page 111

    4-14 e eju00552a cleaning and adjusting the spark plugs the spark plug is an important engine component and is easy to inspect. The con- dition of the spark plug can indicate some- thing about the condition of the engine. For example, if the center electrode porcelain is very white, this could indic...

  • Page 112

    4-15 e note: ● wipe off any water on the spark plug or inside the cap before installing the spark plug cap. Push the spark plug cap down until it clicks. ● if a torque wrench is not available when you are fitting a new spark plug, a good estimate of the correct torque is 1/4 turn to 1/2 turn past fi...

  • Page 113

    4-16 e f0d4100 ● throttle cable (handlebar end) squeeze the throttle lever and remove the seal 1 . Spray a rust inhibitor into the outer cable. Refit the seal securely. ● steering cable (handlebar end) ● steering cable (nozzle end) ● nozzle pivot shaft ● qsts cable (nozzle end) ● qsts cables (pulley...

  • Page 114

    4-17 e ● qsts cables (handlebar end) remove the qsts cable housing. Spray a rust inhibitor into the outer cable. Reinstall the qsts cable housing. ● shift cable (lever end) ● shift cable (reverse gate end) ● ypvs cable.

  • Page 115

    4-18 e eju00566a ● intermediate housing using a grease gun, fill the intermediate housing with water-resistant grease through the grease nipple 1 . Eju00570 adjusting the choke cable check that the choke cable is properly adjusted. 1. Pull the choke knob out until it stops, and then release the knob...

  • Page 116

    4-19 e eju00572 inspecting the battery check the level of the battery electrolyte and make sure the leads are secure. Warning battery electrolyte is poisonous and dan- gerous, causing severe burns, etc. Elec- trolyte contains sulfuric acid. Avoid contact with skin, eyes or clothing. Antidotes extern...

  • Page 117

    4-20 e to replenish the battery: 1. Make sure that the electrolyte level is between the upper 1 and lower 2 level marks. 2. Refill the battery with distilled water if necessary. Caution: normal tap water contains minerals that are harmful to a battery. Use only dis- tilled water for replenishing the...

  • Page 118

    4-21 e eju00573 adjusting the carburetor the carburetor is a vital part of the engine and requires very sophisticated adjustment. Most adjusting should be left to a yamaha dealer who has the professional knowledge and experience to perform it. However, the operator may adjust the trolling speed as p...

  • Page 119

    4-22 e eju00578a replacing the fuse the fuses are in the electrical box 1 . To replace the fuse: 1. Remove the hose band a and keep the duct hose b away from the electrical box. 2. Remove the cap 2 on the electrical box. 3. Remove the fuse using the fuse puller 3 . 4. Replace the fuse with one of th...

  • Page 120

    4-23 e eju00588 specifications model item unit xlt1200 watercraft capacity maximum people on board number of people 3 maximum load capacity kg (lb) 240 (530) dimensions length mm (in) 3,160 (125) width mm (in) 1,220 (48) height mm (in) 1,130 (45) dry weight kg (lb) 364 (803) performance maximum outp...

  • Page 121: Troubleshooting

    E 5 eju00594 troubleshooting and emergency procedures troubleshooting .......................................5-1 troubleshooting chart.............................5-1 emergency procedures ...........................5-4 cleaning the jet intake and impeller .......5-4 jumping the battery ................

  • Page 122

    5-1 e eju00595 troubleshooting if you have any trouble with your watercraft, use this section to check for the possible cause. If you cannot find the cause, or if the procedure for replacement or repair is not described in this owner’s/operator’s manual, have a yamaha dealer perform the necessary se...

  • Page 123

    5-2 e engine runs irregu- larly or stalls fuel empty refill as soon as possi- ble 3-3 stale or contaminated have serviced by yamaha dealer 4-9 choke knob pulled push fully in 2-10 fuel filter clogged or water pooled have serviced by yamaha dealer 4-10 fuel tank water or dirt present have serviced by...

  • Page 124

    5-3 e watercraft slow or loses power cavitation jet intake clogged clean 5-4 impeller damaged or worn have serviced by yamaha dealer — engine over- heated jet intake clogged clean 5-4 fuel filter clogged have serviced by yamaha dealer 4-10 spark plug fouled or defective replace 4-14 incorrect heat r...

  • Page 125

    5-4 e eju00597 emergency procedures eju00598 cleaning the jet intake and impeller if weeds or debris get caught in the intake or impeller, cavitation can occur, causing jet thrust to decrease even though engine speed rises. If this condition is allowed to continue, the engine will overheat and may s...

  • Page 126

    5-5 e 2. Remove any weeds or debris from around the drive shaft, impeller, pump housing, and jet thrust nozzle. If debris is difficult to remove, consult your yamaha dealer. Caution: always avoid operating your watercraft in areas where weed growth is thick. If trav- eling in weeded areas is unavoid...

  • Page 127

    5-6 e eju00600 connecting the jumper cables 1. Connect the positive (+) jumper cable 2 to the positive (+) terminals of both bat- teries. 2. Connect one end of the negative (–) jumper cable 1 to the negative (–) termi- nal of the booster battery 3 . 3. Connect the other end of the negative (–) cable...

  • Page 128

    5-7 e eju00603 towing the watercraft if the watercraft becomes inoperative in the water, it can be towed to shore. If the watercraft must be towed in an emergency using a tow line, the operator should ride the watercraft, holding onto the handlebars. Caution: ● tow the watercraft slowly; water may e...

  • Page 129

    5-8 e eju00604a submerged watercraft if the watercraft is submerged or flooded with water, follow the procedure below and consult a yamaha dealer as soon as possi- ble. Failure to do so may result in serious engine damage! 1. Beach the watercraft and remove the stern drain plugs to drain the water f...

  • Page 130: –Memo–

    E –memo–.

  • Page 131: Appendix

    E 6 eju00608 appendix limited warranty .......................................6-1 yamaha extended service (y.E.S.) .......................................................6-3 index ...........................................................6-4.

  • Page 132

    6-1 e eju00636 limited warranty yamaha motor corporation, u.S.A. Water vehicle limited warranty yamaha motor corporation is proud of its heritage and reputation for producing products with high standards of quality and workman- ship. Product excellence provides the cornerstone for our commitment to ...

  • Page 133

    6-2 e this warranty gives you specific legal rights, and you may also have other rights which vary from state to state. Yamaha motor corporation, u.S.A. Post office box 6555 cypress, california 90630 warranty questions and answers q. What costs are my responsibility during the warranty period? A. Th...

  • Page 134

    6-3 e yamaha extended service (y.E.S.) keep your yamaha protected even after your warranty expires with genuine yamaha extended service (y.E.S.). ● ● ● ● y.E.S. Is designed and administered by yamaha motor corporation to provide maximum owner satisfaction. You get uninterrupted factory-backed covera...

  • Page 135

    6-4 e eju00609 index 2-stroke engine oil................................... 3-3 a adjusting the carburetor ........................ 4-21 adjusting the choke cable ..................... 4-18 adjusting the trolling speed ................... 4-21 approval label of emission control certificate.............

  • Page 136

    6-5 e inspecting the battery............................ 4-19 inspecting the fuel system....................... 4-9 inspecting the oil injection system......... 4-11 inspecting the qsts mechanism.......... 4-13 inspecting the shift cable....................... 4-12 inspecting the steering cable .......

  • Page 137

    6-6 e storage compartments.......................... 2-31 submerged watercraft............................. 5-8 switches................................................ 3-13 t tachometer ........................................... 2-24 throttle .................................................. 3-10...

  • Page 138

    Printed in usa november 2000—3.0 × 1 cr f0v-f8199-10 (xa1200a-z) printed on recycled paper yamaha motor corporation, usa.