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Yamaha XL700 WaveRunner 2004 Owner's/operator's Manual

Summary of XL700 WaveRunner 2004

  • Page 1

    2004 waverunner xl700 owner’s/operator’s manual lit-18626-05-56 u.S.A. Edition read this manual carefully before operation! Printed in usa aug. 2003—0.7 × 1 cr f0m-f8199-15 (e) printed on recycled paper yamaha motor corporation, usa.

  • Page 3: To The Owner/operator

    E eju00989 to the owner/operator thank you for choosing a yamaha water- craft. This owner’s/operator’s manual contains information you will need for proper opera- tion, maintenance, and care. A thorough understanding of these simple instructions will help you to obtain maximum enjoyment from your ne...

  • Page 4: Contents

    E eju00992 contents read this owner’s/operator’s manual carefully before operating your watercraft. General and safety information 1 features and functions 2 operation 3 maintenance and care 4 troubleshooting and emergency procedures 5 appendix 6 uf0m15.Book page 3 tuesday, june 3, 2003 3:36 pm.

  • Page 5: General and

    E 1 eju00993 general and safety information identification numbers ............................1-1 primary identification (pri-id) number ...................................................1-1 hull identification number (hin) ............1-1 engine serial number .............................1-1 emis...

  • Page 6: Identification Numbers

    1-1 e eju01830 identification numbers record the primary identification (pri-id) number, hull identification number (hin) and engine serial number in the spaces pro- vided for assistance when ordering spare parts from a yamaha dealer. Also record and keep these id numbers in a separate place in case...

  • Page 7: Emission Control

    1-2 e eju01846 emission control information this engine conforms to 2004 u.S. Envi- ronmental protection agency (epa) regula- tions for marine si engines. Eju01126 approval label of emission control certificate this label is attached to the electrical box and muffler. 1 emission control information ...

  • Page 8: Important Labels

    1-3 e eju00998 important labels eju01351 label location uf0m15.Book page 3 tuesday, june 3, 2003 3:36 pm.

  • Page 9: Warning Labels

    1-4 e eju01352 warning labels 1 2 uf0m15.Book page 4 tuesday, june 3, 2003 3:36 pm.

  • Page 10

    1-5 e 5 3 7 6 4 uf0m15.Book page 5 tuesday, june 3, 2003 3:36 pm.

  • Page 11: Other Labels

    1-6 e eju01354 other labels 8 9 0 a b c uf0m15.Book page 6 tuesday, june 3, 2003 3:36 pm.

  • Page 12: Safety Information

    1-7 e eju01177 safety information the safe use and operation of this watercraft is dependent upon the use of proper riding techniques, as well as upon the common sense, good judgment, and expertise of the operator. Every operator should know the following requirements before riding the watercraft. ●...

  • Page 13: Cruising Limitations

    1-8 e eju01001 cruising limitations ● scan constantly for people, objects, and other watercraft. Be alert for conditions that limit your visibility or block your vision of others. ● operate defensively at safe speeds and keep a safe distance away from people, objects, and other watercraft. ● do not ...

  • Page 14: Operation Requirements

    1-9 e ● this watercraft is not equipped with light- ing required for night operation. Do not operate the watercraft after sunset or before dawn, otherwise you increase the risk of colliding with another boat, which could result in severe injury or death. Eju11602 operation requirements ● all riders ...

  • Page 15

    1-10 e ● helmets meeting snell or dot standards are required for ijsba-sanctioned races. You must decide whether to wear a hel- met while you ride for recreation. You should know that a helmet could help pro- tect you in certain kinds of accidents and that it could injure you in others. A helmet is ...

  • Page 16: Recommended Equipment

    1-11 e ● do not attempt to modify this watercraft! Modifications to your watercraft may reduce safety and reliability, and render the watercraft unsafe or illegal for use. ● attach the engine shut-off cord (lanyard) to wrist and keep it free from the handle- bars so that the engine stops if the oper...

  • Page 17: Hazard Information

    1-12 e eju01003 hazard information ● when transporting or storing your water- craft, always place the fuel cock knob in the “off” position, otherwise gasoline may overflow from the carburetor. ● never start the engine or let it run for any length of time in an enclosed area. Exhaust fumes contain ca...

  • Page 18: Water-Skiing

    1-13 e ● keep away from intake grate 1 while the engine is on. Items such as long hair, loose clothing, or pfd straps can become entangled in moving parts resulting in severe injury or drowning. ● never insert any object into the jet thrust nozzle 2 while the engine is running. Severe injury or deat...

  • Page 19

    1-14 e ● a second person should be on board as a spotter to watch the skier; in most states it is required by law. Let the skier direct the operator’s control of speed and direction with hand signals. The spotter should sit securely on the passenger seat and hold onto the hand- grip 2 with one hand ...

  • Page 20: Rules of The Road

    1-15 e eju01180 rules of the road yamaha watercraft is legally consid- ered a powerboat. Operation of the watercraft must be in accordance with the rules and regulations governing the waterway on which it is used. Just as there are rules that apply when you are driving on streets and highways, there...

  • Page 21: Rules When Encountering

    1-16 e rules when encountering vessels there are three main situations that you may encounter with other vessels which could lead to a collision unless the steering rules are followed: meeting: you are approaching another vessel head-on crossing: you are traveling across another vessel’s path overta...

  • Page 22: Other Special Situations

    1-17 e overtaking if you are passing another vessel, you are the give-way vessel. This means that the other vessel is expected to maintain its course and speed. You must stay out of its way until you are clear of it. Likewise, if another vessel is passing you, you should maintain your speed and dire...

  • Page 23

    1-18 e this system uses buoys and signs with distinctive shapes and colors to show regu- latory or advisory information. These mark- ers are white with black letters and orange borders. They signify speed zones, restricted areas, danger areas, and general information. Remember, markings may vary by ...

  • Page 24: To Get More Boating

    1-19 e eju01181 to get more boating safety information be informed about boating safety. Addi- tional publications and information can be obtained from many organizations, including the following. United states coast guard consumer affairs staff (g-bc) office of boating, public, and consumer affairs...

  • Page 25: Enjoy Your Watercraft

    1-20 e eju01006 enjoy your watercraft responsibly you share the areas you enjoy when riding your watercraft with others and with nature. So your enjoyment includes a responsibility to treat these other people, and the lands, waters, and wildlife with respect and courtesy. Whenever and wherever you r...

  • Page 26: –Memo–

    E –memo– uf0m15.Book page 21 tuesday, june 3, 2003 3:36 pm.

  • Page 27: Features and

    E 2 eju01007 features and functions location of main components ..............2-1 operation of controls and other functions ...................................................2-4 rear seat ................................................2-4 front seat ...............................................2...

  • Page 28: Location of Main Components

    2-1 e eju01008 location of main components 1 cooling water pilot outlet use to verify cooling water flow. 2 bow eye use to attach rope for transporting, mooring or towing the watercraft in an emergency. 3 front storage compartment 4 hood 5 fuel cock knob use to select either normal or reserve fuel f...

  • Page 29

    2-2 e 1 engine shut-off cord (lanyard) attach to wrist so that the engine stops if the operator falls off the watercraft. 2 engine stop switch push to stop the engine normally. 3 clip insert into the engine shut-off switch to enable starting of the engine. Remove to stop the engine or prevent acci- ...

  • Page 30

    2-3 e 1 silencer prevents water from getting into the engine and reduces air intake noise. 2 spark plugs/caps 3 electrical box protects electrical components from water. 4 spark plug lead 5 muffler 6 fuel tank 7 oil tank 8 fuel filter 9 flush hose connector use to flush the engine cooling water pas-...

  • Page 31: Operation of Controls and

    2-4 e eju01009 operation of controls and other functions eju01211 rear seat to remove the rear seat: pull the rear seat latch 1 up, and then pull the seat off. To install the rear seat: insert the projections on the front of the seat into the stays on the deck, and then push the rear of the seat dow...

  • Page 32: Front Seat

    2-5 e eju01129 front seat to remove the front seat: pull the front seat latches 1 on both sides up, and then lift the seat and pull it off. To install the front seat: insert the projections on the front of the seat into the stays on the deck, and then push the rear of the seat down to lock it in pla...

  • Page 33: Hood

    2-6 e eju01011 hood to open the hood, push the latch 1 down, and then lift the hood up. To close the hood, push the hood down to lock it in place. Note: @ make sure that the hood is properly secured before operating the watercraft. @ uf0m15.Book page 6 tuesday, june 3, 2003 3:36 pm.

  • Page 34: Fuel Tank Filler Cap

    2-7 e eju01012 fuel tank filler cap to remove the fuel tank filler cap 1, turn it counterclockwise. Note: @ make sure that the fuel tank filler cap is properly secured before operating the water- craft. @ eju01214 oil tank filler cap to remove the oil tank filler cap: 1. Open the hood. (see page 2-6...

  • Page 35: Fuel Cock Knob

    2-8 e eju01014 fuel cock knob the fuel cock supplies fuel from the fuel tank to the carburetors. The fuel cock knob 1 positions are explained as follows and are shown in the illustration. Off: with the fuel cock knob in this position, fuel does not flow. Always turn the fuel cock knob to this positi...

  • Page 36: Engine Stop Switch

    2-9 e eju01015 engine stop switch push this switch 1 (red button) to stop the engine normally. Eju01016 engine shut-off switch insert the clip 1, on the end of the engine shut-off cord 2, under the engine shut-off switch 3 (black button). The engine will stop automatically when the clip is removed f...

  • Page 37: Throttle Lever

    2-10 e eju01018 throttle lever squeeze the throttle lever 1 to increase engine speed. Release the throttle lever to decrease engine speed or to return it to the idle posi- tion. Eju01019 start switch push the start switch 1 (green button) to start the engine. Note: @ the engine will not start when t...

  • Page 38: Cooling Water Pilot Outlet

    2-11 e eju01130 cooling water pilot outlet this watercraft is equipped with a cooling water pilot outlet. When the engine is running, cooling water is circulated in the engine, and then it is discharged from the pilot outlet. To check for proper operation of the cool- ing system, check that water is...

  • Page 39: Handgrip

    2-12 e eju01967 handgrip the handgrip 1 provides a handhold for boarding the watercraft and for a spotter when facing rearward. Warning @ do not use the handgrip to lift the water- craft. The watercraft could fall, which could result in severe injury. @ eju01981 finger grip the finger grip 1 provide...

  • Page 40: Engine Overheat Warning

    2-13 e eju01131 engine overheat warning system this model is equipped with an engine overheat warning system. If the engine starts to overheat, the engine speed will be limited to about 3,400 r/min. When this occurs, check for water dis- charge at the cooling water pilot outlet. If there is no disch...

  • Page 41: Oil Level Warning Lamp

    2-14 e eju01132 oil level warning lamp if the oil remaining in the tank drops to about 1.2 l (0.31 us gal, 0.26 imp gal) or the oil filter is clogged, the oil level warning lamp begins to blink. If the oil level warning lamp begins to blink, refill with engine oil as soon as possi- ble. Note: @ ● th...

  • Page 42: Storage Compartments

    2-15 e eju01236 storage compartments a front storage compartment, a glove compartment, and seat storage compart- ments are provided. Note: @ ● make sure that the storage compartments are properly secured before operating the watercraft. ● the storage compartments are not designed to be waterproof. I...

  • Page 43

    2-16 e eju01134 glove compartment a glove compartment 2 is located in front of the seat. To open the glove compartment, slide the latch 1 and then lift up the lid. To close the glove compartment, push the lid down until it locks securely. Glove compartment: capacity: 1.7 l (0.45 us gal, 0.37 imp gal...

  • Page 44: –Memo–

    E –memo– uf0m15.Book page 17 tuesday, june 3, 2003 3:36 pm.

  • Page 45: Operation

    E 3 eju01040 operation fuel and oil ...............................................3-1 gasoline .................................................3-1 2-stroke engine oil ..................................3-2 filling the fuel tank .................................3-3 filling the oil tank ................

  • Page 46: Fuel and Oil

    3-1 e eju01041 fuel and oil this engine uses yamaha’s oil injection system, which provides superior lubrication by ensuring the proper oil ratio for all operat- ing conditions. No fuel premixing is neces- sary except during the engine break-in period. Simply pour gasoline into the fuel tank and oil ...

  • Page 47: Caution:

    3-2 e ● if any gasoline spills onto your skin, immediately wash with soap and water. Change clothing if gasoline spills on it. @ caution: @ use only fresh gasoline that has been stored in clean containers. @ eju01832 gasohol there are two types of gasohol: gasohol containing ethanol and that contain...

  • Page 48: Filling The Fuel Tank

    3-3 e eju01135 filling the fuel tank caution: @ be careful when refueling. Avoid getting water or other contaminants in the fuel tank. Contaminated fuel can cause poor running or engine damage. @ 1. Open the hood and remove the front storage compartment. Also, remove all seats, so you can watch the ...

  • Page 49: Filling The Oil Tank

    3-4 e eju01328 filling the oil tank warning @ ● do not add gasoline to the oil tank. Fire or explosion could result. ● oil in the bilge is a serious fire hazard. Wipe up any spilled oil immediately. @ caution: @ do not allow the oil tank to become com- pletely empty. If the oil tank becomes empty th...

  • Page 50: Pre-Operation Checks

    3-5 e eju01346 pre-operation checks eju01347 pre-operation check list before operating this watercraft, perform the checks in the following check list. See the accompanying text in this chapter for details on how to perform the checks. Warning @ if any item in the pre-operation check list is not wor...

  • Page 51: Pre-Operation Check Points

    3-6 e eju01048 pre-operation check points eju01728 engine compartment ventilate the engine compartment before each use. To ventilate the engine compartment, remove the front seat and front storage com- partment. (see page 2-5 for front seat, and 2-15 for front storage compartment.) allow the engine ...

  • Page 52

    3-7 e eju01961 water separator check the water separator 1 for water. Normally the water separator is empty. The water separator retains any water entering through the fuel tank breather hose if the watercraft is capsized. If water remains in the water separator, drain it by removing the drain screw...

  • Page 53: Caution:

    3-8 e eju10531 bilge check for moisture and fuel residue in the bilge. Excessive water in the bilge can splash into the carburetor and engine which could cause engine damage. To remove water from the bilge: 1. Remove the stern drain plugs. 2. Raise the bow of the watercraft until the water drains. 3...

  • Page 54: Warning

    3-9 e eju01969 battery check the battery condition and the elec- trolyte level. Check that the battery leads are tightened securely and there is no corrosion on the battery terminals. Warning @ ● the battery must always be fully charged and in good condition. Loss of battery power may leave you stra...

  • Page 55

    3-10 e eju01128 fire extinguisher check that there is a full fire extinguisher on board. The fire extinguisher container 1 is located on the underside of the rear seat. (see page 2-4 for rear seat removal proce- dures.) to open the fire extinguisher container cap 2, turn it counterclockwise. After i...

  • Page 56: Warning

    3-11 e eju01834 throttle squeeze and release the throttle lever several times to make sure that there is no hesitation in its travel. It should be smooth over the complete range, and spring back to the idle position when released. Warning @ before starting the engine, always check the operation of t...

  • Page 57: Warning

    3-12 e eju01058 jet unit carefully check the jet intake for weeds, debris, or anything else that might restrict the intake of water. If the intake is clogged, cavitation could occur, reducing jet thrust, and possibly damaging the jet pump. In some cases, the engine may overheat because of lack of co...

  • Page 58: Caution:

    3-13 e eju18351 switches caution: @ do not run the engine for more than 15 seconds on land without supplying water. The engine can overheat. @ check the start switch, the engine stop switch, and the engine shut-off switch for proper operation. Push the start switch 1 to start the engine. As soon as ...

  • Page 59: Operation

    3-14 e eju01836 operation warning @ before operating your watercraft, become familiar with all controls. Con- sult your yamaha dealer about any con- trol or function you do not fully understand. Failure to understand how controls work could cause an accident or prevent you from avoiding an accident....

  • Page 60: Caution:

    3-15 e 3. Gradually open the throttle to 3/4 or less. 4. Continue operation at 3/4 throttle or less until the first tankful of fuel has been used. 5. Fill the tank with straight gasoline, and then proceed with normal operation. Caution: @ failure to follow the engine break-in pro- cedure properly ca...

  • Page 61: Starting The Engine

    3-16 e eju01137 starting the engine warning @ never start the engine or let it run for any length of time in an enclosed area. Exhaust fumes contain carbon monox- ide, a colorless, odorless gas that may cause loss of consciousness and death within a short time. Always operate the watercraft in an op...

  • Page 62: Warning

    3-17 e 2. Turn the fuel cock knob to the “on” posi- tion. Note: @ before starting the watercraft, after it has been sitting, remove the fuel tank filler cap to release any built-up pressure in the tank due to fuel expansion. @ 3. Attach the clip 1 to the engine shut-off switch 2. Also, attach the en...

  • Page 63: Warning

    3-18 e 5. While lightly squeezing the throttle lever, push the start switch (green button). Warning @ on this watercraft, the engine is con- nected directly to the jet pump. Starting the engine immediately generates some thrust. Apply only enough throttle to keep the engine running. @ 6. Release the...

  • Page 64: Stopping The Engine

    3-19 e eju01066 stopping the engine to stop the engine, release the throttle lever, and then push the engine stop switch (red button). Warning @ you need throttle to steer. Shutting off the engine can cause you to hit an obsta- cle you are attempting to avoid. A colli- sion could result in severe in...

  • Page 65: Operating Your Watercraft

    3-20 e eju01068 operating your watercraft eju01165 getting to know your watercraft operating your watercraft requires skills acquired through practice over a period of time. Take the time to learn the basic tech- niques well before attempting more difficult maneuvers. Operating your new watercraft c...

  • Page 66: Riding Watercraft With

    3-21 e wear protective clothing. Severe internal injuries can occur if water is forced into body cavities as result of falling into the water or being near the jet thrust nozzle. Normal swimwear does not adequately protect against forceful water entry into rectum and vagina. All riders must wear a w...

  • Page 67: Starting The Watercraft

    3-22 e eju01837 starting the watercraft warning @ ● scan constantly for people, objects, and other watercraft. Be alert for con- ditions that limit your visibility or block your vision of others. ● operate defensively at safe speeds and keep a safe distance away from people, objects, and other water...

  • Page 68

    3-23 e eju01073 starting and boarding in shallow water 1. Do not start the engine in less than 60 cm (2 ft) of water. Put the watercraft in water that is deep enough, and then board the watercraft from the side or the rear. 2. Attach the engine shut-off cord to your left wrist, and then install the ...

  • Page 69: Water

    3-24 e eju01075 boarding and starting in deep water warning @ ● operator and passenger should prac- tice getting on board in shallow water before riding in deep water. Boarding in deep water requires more skill. ● the fatigue and exposure that could result after unsuccessful attempts to get back on ...

  • Page 70: Warning

    3-25 e eju01849 boarding with passengers warning @ severe internal injuries can occur if water is forced into body cavities as a result of being near the jet thrust nozzle. Do not apply throttle until each passen- ger is seated with his or her feet on the floor of the footwell and is holding on to t...

  • Page 71

    3-26 e note: @ the heavier the total weight of the operator and passengers, the more difficult it will be to balance the watercraft. Do not operate the watercraft when the total weight exceeds 240 kg (530 lb) including any cargo. If it is difficult to balance the watercraft at a stand- still, procee...

  • Page 72: Capsized Watercraft

    3-27 e eju18831 capsized watercraft if the watercraft capsizes, turn it over immediately. Be sure to carefully follow the procedures below to prevent injury or damage to the watercraft. Warning @ improper uprighting can cause injury: ● shut the engine off by pulling on the engine shut-off cord to re...

  • Page 73: Caution:

    3-28 e caution: @ do not turn the watercraft over counter- clockwise, otherwise water can leak into the carburetor and engine, which can result in severe damage. @ 3. Start the engine and operate the water- craft to discharge any water remaining in the engine compartment. (if the engine does not sta...

  • Page 74: Turning The Watercraft

    3-29 e eju01839 turning the watercraft steering control depends on the combi- nation of handlebar position and the amount of throttle. Water sucked in through the intake grate is pressurized by the impeller in the jet pump. As the pressurized water is expelled from the pump through the jet thrust no...

  • Page 75: Warning

    3-30 e warning @ ● do not release the throttle when trying to steer away from objects—you need throttle to steer. A collision could result in severe injury or death. ● when operating at higher speeds, make gradual turns or slow down before turning. Sharp high-speed turns may cause the watercraft to ...

  • Page 76: Stopping The Watercraft

    3-31 e eju01080 stopping the watercraft the watercraft is not equipped with a sep- arate braking system. It is stopped by water resistance when the throttle lever is released. From full speed, the watercraft comes to a complete stop in approximately 95 m (310 ft) after the throttle is released and t...

  • Page 77: Beaching The Watercraft

    3-32 e eju01081 beaching the watercraft 1. Make sure no obstructions, boats or swimmers are near the beach. Release the throttle lever about 95 m (310 ft) before you reach the intended beaching area. 2. Approach the beach slowly and stop the engine before reaching land. Remember: you need throttle t...

  • Page 78: Rough Water Operation

    3-33 e eju01255 rough water operation the force of landing after jumping can cause a strong impact on both the watercraft and the operator and passengers. It is pos- sible for the operator to hit his or her chest or jaw on the watercraft body or handlebars and be injured. Do not operate the water- c...

  • Page 79: Caution:

    3-34 e 4. Put the watercraft in a horizontal posi- tion. 5. Flush the cooling system to prevent it from clogging with salt, sand, or dirt. (see page 4-1 for flushing the cooling system procedures.) 6. Drain residual water from the exhaust system by alternately squeezing and releasing the throttle le...

  • Page 80: Transporting

    3-35 e eju01085 transporting warning @ always place the fuel cock knob in the “off” position when transporting the watercraft, otherwise fuel could leak out into the engine or engine compartment, which would create a fire hazard. @ when transporting the watercraft on a trailer, secure the tie downs ...

  • Page 81: Maintenance and

    E 4 eju01086 maintenance and care storage ......................................................4-1 flushing the cooling system ..................4-1 lubrication ..............................................4-3 fuel system ............................................4-4 battery .......................

  • Page 82: Storage

    4-1 e eju01087 storage warning @ always place the fuel cock knob in the “off” position when storing the water- craft, otherwise fuel could leak out into the engine or engine compartment, which would create a fire hazard. @ storage for prolonged periods of time, such as winter storage, requires preve...

  • Page 83

    4-2 e 1. Put the watercraft on land in a horizontal position. 2. Open the flushing hose connector cap 1, and then insert the garden hose adapter 2 into the flushing hose con- nector 3 and turn it until it is securely connected. 3. Connect the garden hose adapter to a water tap using a hose. 4. Start...

  • Page 84: Lubrication

    4-3 e eju01152 lubrication warning @ to reduce the risk of fire or explosion: never pour or spray gasoline, or any sub- stance other than a rust inhibitor through the hole in the carburetor silencer cover. @ caution: @ ● make sure to replace the cap securely after fogging the engine, otherwise water...

  • Page 85: Fuel System

    4-4 e eju20600 fuel system warning @ gasoline and its vapors are highly flammable and explosive! ● do not smoke when refueling, and keep away from sparks, flames, or other sources of ignition. ● stop engine before refueling. ● refuel in a well-ventilated area with the watercraft in a horizontal posi...

  • Page 86: Battery

    4-5 e top off the fuel tank with fresh gasoline and add one ounce of yamaha fuel stabi- lizer and conditioner to each gallon of fuel. Note: @ use of yamaha fuel stabilizer and condi- tioner eliminates the need to drain the fuel system. If the fuel system is to be drained instead, consult a yamaha de...

  • Page 87: Cleaning The Watercraft

    4-6 e note: @ the condition of the battery can be known by checking the specific gravity of the elec- trolyte. However, you can also know the con- dition of the battery by measuring the voltage at both battery terminals. Charge the battery if the voltage is less than 12 volts. It is recommended to h...

  • Page 88: Maintenance and

    4-7 e eju01170 maintenance and adjustments periodic inspection, adjustment and lubri- cation will keep your watercraft in the safest and most efficient condition possible. Safety is an obligation of the watercraft owner. The most important points of watercraft inspec- tion, adjustment and lubricatio...

  • Page 89: And Tool Kit

    4-8 e note: @ a service manual is available for purchase through a yamaha dealer for owners who have the mechanical skills, tools, and other equipment necessary to perform mainte- nance not covered by this owner’s/opera- tor’s manual. @ eju01874 owner’s/operator’s manual and tool kit it is advisable...

  • Page 90: Periodic Maintenance Chart

    4-9 e eju01355 periodic maintenance chart the following chart gives general guidelines for periodic maintenance. However, depend- ing on your operating conditions maintenance may need to be performed more frequently. ( ● ) this mark indicates maintenance that you may do yourself. ( ❍ ) this mark ind...

  • Page 91: Inspecting The Fuel System

    4-10 e eju01383 inspecting the fuel system warning @ gasoline is highly flammable and explo- sive. A fire or explosion can cause severe injury or death. Shut off the engine. Do not smoke. Avoid spilling gasoline. @ check the fuel system for leaks, cracks, or malfunctions. If any problem is found, do...

  • Page 92: Warning

    4-11 e eju01953 fuel filter this watercraft is equipped with a one- piece, disposable fuel filter 1. The fuel filter should be replaced after the initial 10 hours or first month of operation and every 200 hours or 24 months thereafter, or if water is found in the filter. Have a yamaha dealer replace...

  • Page 93: Inspecting The Oil Injection

    4-12 e eju01100 inspecting the oil injection system check the oil injection system for leakage, cracks, or malfunctions. If necessary, have a yamaha dealer repair the oil injection sys- tem. Check: ● oil tank for damage, cracks or leakage. ● oil tank for water or dirt. ● oil hose and joint for damag...

  • Page 94: Angle

    4-13 e eju01891 inspecting the jet thrust nozzle angle check for smooth operation of the handle- bars and jet thrust nozzle. Turn the handlebars as far as possible to the right and left and check that the distance between the jet thrust nozzle and the hull are equal on right and left sides. If steer...

  • Page 95: Cleaning and Adjusting The

    4-14 e eju01342 cleaning and adjusting the spark plugs the spark plug is an important engine component and is easy to inspect. The con- dition of the spark plug can indicate some- thing about the condition of the engine. For example, if the center electrode porcelain is very white, this could indica...

  • Page 96: Warning

    4-15 e note: @ ● wipe off any water on the spark plug or inside the cap before installing the spark plug cap. Push the spark plug cap down until it clicks. ● if a torque wrench is not available when you are fitting a new spark plug, a good estimate of the correct torque is 1/4 turn to 1/2 turn past ...

  • Page 97

    4-16 e ● throttle cable (handlebar end) squeeze the throttle lever and remove the seal 1. Spray a rust inhibitor into the outer cable. Refit the seal securely. ● steering cable (handlebar end) ● steering handle pivot shaft if the steering pivot shaft becomes loose, tighten the band 1 until a satisfa...

  • Page 98: Adjusting The Choke Cable

    4-17 e eju01261 adjusting the choke cable check that the choke cable is properly adjusted. 1. Pull the choke knob out until it stops, and then release the knob. The knob should not move. 2. If the choke knob moves back on its own, tighten the choke knob adjusting nut 1 slightly. If the knob is diffi...

  • Page 99: Inspecting The Battery

    4-18 e eju01971 inspecting the battery check the level of the battery electrolyte and make sure that the negative and posi- tive leads are securely tightened. Warning @ ● battery electrolyte is poisonous and dangerous, causing severe burns, etc. Electrolyte contains sulfuric acid. Avoid contact with...

  • Page 100: Caution:

    4-19 e to replenish the battery: 1. Make sure that the electrolyte level is between the upper 1 and lower 2 level marks. 2. Refill the battery with distilled water if necessary. Caution: @ normal tap water contains minerals that are harmful to a battery. Use only dis- tilled water for replenishing t...

  • Page 101: Adjusting The Carburetor

    4-20 e eju01109 adjusting the carburetor the carburetor is a vital part of the engine and requires very sophisticated adjustment. Most adjusting should be left to a yamaha dealer who has the professional knowledge and experience to perform it. However, the operator may adjust the trolling speed as p...

  • Page 102: Replacing The Fuse

    4-21 e eju01263 replacing the fuse the fuse is in the electrical box 1. To replace the fuse: 1. Remove the cap 2, pull out the red lead, and bring the fuse holder 3 out of the electrical box. 2. Open the fuse holder and replace the fuse 4 with one of the correct amper- age. Warning @ do not use fuse...

  • Page 103: Specifications

    4-22 e eju01359 specifications model item unit xl700 watercraft capacity maximum people on board number of people 3 maximum load capacity kg (lb) 240 (530) dimensions length mm (in) 3,150 (124) width mm (in) 1,250 (49) height mm (in) 1,100 (43) dry weight kg (lb) 245 (540) performance maximum output...

  • Page 104: –Memo–

    E –memo– uf0m15.Book page 23 tuesday, june 3, 2003 3:36 pm.

  • Page 105: Troubleshooting

    E 5 eju01115 troubleshooting and emergency procedures troubleshooting ......................................5-1 troubleshooting chart ............................5-1 emergency procedures ..........................5-3 cleaning the jet intake and impeller ......5-3 jumping the battery ...................

  • Page 106: Troubleshooting

    5-1 e eju01116 troubleshooting if you have any trouble with your watercraft, use this section to check for the possible cause. If you cannot find the cause, or if the procedure for replacement or repair is not described in this owner’s/operator’s manual, have a yamaha dealer perform the necessary se...

  • Page 107

    5-2 e engine runs irregu- larly or stalls fuel empty refill as soon as possible 3-3 stale or contaminated have serviced by yamaha dealer 4-10 choke knob pulled push fully in 2-9 fuel filter clogged or water pooled have serviced by yamaha dealer 4-11 fuel tank water or dirt present have serviced by y...

  • Page 108: Emergency Procedures

    5-3 e eju01118 emergency procedures eju01119 cleaning the jet intake and impeller if weeds or debris get caught in the intake or impeller, cavitation can occur, causing jet thrust to decrease even though engine speed rises. If this condition is allowed to continue, the engine will overheat and may s...

  • Page 109: Caution:

    5-4 e 2. Remove any weeds or debris from around the drive shaft, impeller, pump housing, and jet thrust nozzle. If debris is difficult to remove, consult your yamaha dealer. Caution: @ always avoid operating your watercraft in areas where weed growth is thick. If trav- eling in weeded areas is unavo...

  • Page 110: Caution:

    5-5 e eju01882 connecting the jumper cables 1. Connect the positive (+) jumper cable 1 to the positive (+) terminals of both bat- teries. 2. Connect one end of the negative (–) jumper cable 2 to the negative (–) termi- nal of the booster battery 3. 3. Connect the other end of the negative (–) cable ...

  • Page 111: Towing The Watercraft

    5-6 e eju01913 towing the watercraft if the watercraft becomes inoperative in the water, it can be towed to shore. If the watercraft must be towed in an emergency using a towline, the operator should ride the watercraft, holding onto the handlebars. Caution: @ ● tow the watercraft at 5 mph (8 km/h) ...

  • Page 112: Submerged Watercraft

    5-7 e eju01908 submerged watercraft if the watercraft is submerged or flooded with water, follow the procedure below and consult a yamaha dealer as soon as possi- ble. Failure to do so may result in serious engine damage! In an emergency: 1. Beach the watercraft and remove the stern drain plugs to d...

  • Page 113: Appendix

    E 6 eju01124 appendix limited warranty.................................... 6-1 yamaha extended service (y.E.S.) .................................................. 6-3 index ...................................................... 6-4 uf0m15.Book page 1 tuesday, june 3, 2003 3:36 pm.

  • Page 114: Limited Warranty

    6-1 e eju01172 limited warranty yamaha motor corporation, u.S.A. Watercraft limited warranty yamaha motor corporation is proud of its heritage and reputation for producing products with high standards of quality and workman- ship. Product excellence provides the cornerstone for our commitment to cus...

  • Page 115

    6-2 e this warranty gives you specific legal rights, and you may also have other rights which vary from state to state. Yamaha motor corporation, u.S.A. Post office box 6555 cypress, california 90630 warranty questions and answers q. What costs are my responsibility during the warranty period? A. Th...

  • Page 116

    6-3 e eju19862 yamaha extended service (y.E.S.) keep your yamaha protected even after your warranty expires with genuine yamaha extended service (y.E.S.). ● ● ● ● y.E.S. Is designed and administered by yamaha motor corporation to provide maximum owner satisfaction. You get uninterrupted factory-back...

  • Page 117: Index

    6-4 e eju01125 index 2-stroke engine oil................................... 3-2 a adjusting the carburetor ........................ 4-20 adjusting the choke cable ..................... 4-17 adjusting the trolling speed ................... 4-20 approval label of emission control certificate.............

  • Page 118

    6-5 e learning to operate your watercraft ...... 3-20 leaving the watercraft........................... 3-19 limitations on who may operate the watercraft ................................................ 1-7 limited warranty...................................... 6-1 location of main components ........

  • Page 119

    6-6 e y yamaha extended service (y.E.S.).................................................... 6-3 uf0m15.Book page 6 tuesday, june 3, 2003 3:36 pm.

  • Page 120: 2004

    2004 waverunner xl700 owner’s/operator’s manual lit-18626-05-56 u.S.A. Edition read this manual carefully before operation! Printed in usa aug. 2003—0.7 × 1 cr f0m-f8199-15 (e) printed on recycled paper yamaha motor corporation, usa.