Yamaha XP530A Owner's Manual

Other manuals for XP530A: Service Manual

Summary of XP530A

  • Page 1

    Tmax abs motorcycle bv1-28199-e0 owner’s manual read this manual carefully before oper- ating this vehicle. Xp530e-a xp530-a xp530d-a bv1-28199-e0_cover.Indd 1 2016/12/14 10:26:30

  • Page 2

    Eau77940 read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold. Bv1-28199-e0_cover.Indd 2 2016/12/14 10:26:31.

  • Page 3: For Xp530-A and Xp530D-A

    Eau79571 for xp530-a and xp530d-a bv1-28199-e0.Book 1 ページ 2016年12月19日 月曜日 午前11時25分.

  • Page 4

    Bv1-28199-e0.Book 2 ページ 2016年12月19日 月曜日 午前11時25分.

  • Page 5: Introduction

    Introduction eau10114 welcome to the yamaha world of motorcycling! As the owner of the xp530e-a/xp530-a/xp530d-a, you are benefiting from yamaha’s vast experience and newest technology regarding the design and man- ufacture of high-quality products, which have earned yamaha a reputation for de- pend...

  • Page 6: Important Manual Information

    Important manual information eau63350 particularly important information is distinguished in this manual by the following notations: *product and specifications are subject to change without notice. Eau10201 this is the safety alert symbol. It is used to alert you to potential personal injury hazard...

  • Page 7: Table of Contents

    Table of contents safety information ............................1-1 further safe-riding points ................ 1-5 description ........................................2-1 left view .......................................... 2-1 right view........................................ 2-2 controls and in...

  • Page 8: Table of Contents

    Table of contents checking the rear brake lock .........8-22 checking the front and rear brake pads ...........................................8-22 checking the brake fluid level........8-23 changing the brake fluid................8-24 drive belt slack ..............................8-24 checking and...

  • Page 9: Safety Information

    1-1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 safety information eau1026b be a responsible owner as the vehicle’s owner, you are respon- sible for the safe and proper operation of your scooter. Scooters are single-track vehicles. Their safe use and operation are de- pendent upon the use of proper riding tech...

  • Page 10: Safety Information

    Safety information 1-2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 help you to avoid an accident. • we recommend that you prac- tice riding your scooter where there is no traffic until you have become thoroughly familiar with the scooter and all of its con- trols. Many accidents have been caused by error of th...

  • Page 11: Safety Information

    Safety information 1-3 1 2 3 4 5 6 7 8 9 10 11 12 13 14 hours or days in enclosed or poorly ventilated areas. If you experience any symptoms of carbon monoxide poison- ing, leave the area immediately, get fresh air, and seek medical treat- ment. Do not run engine indoors. Even if you try to ventilat...

  • Page 12: Safety Information

    Safety information 1-4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 position to test the products that these aftermarket companies produce. Therefore, yamaha can neither en- dorse nor recommend the use of ac- cessories not sold by yamaha or modifications not specifically recom- mended by yamaha, even if sold an...

  • Page 13: Safety Information

    Safety information 1-5 1 2 3 4 5 6 7 8 9 10 11 12 13 14 transporting the scooter be sure to observe following instruc- tions before transporting the scooter in another vehicle. Remove all loose items from the scooter. Point the front wheel straight ahead on the trailer or in the truck bed, and choke...

  • Page 14: Description

    2-1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 description eau63371 left view 1. Battery (page 8-28) 2. Fuel tank cap (page 5-20) 3. Rear storage compartment (page 5-23) 4. Engine oil filler cap (page 8-10) 5. Grab bar (page 7-3) 6. Sidestand (page 5-29) 7. Engine oil drain bolt (page 8-10) 8. Engine oil leve...

  • Page 15: Description

    Description 2-2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 eau63391 right view 1. Owner’s tool kit (page 8-2) 2. Air filter element (page 8-15) 3. Windshield (page 5-25/5-7) 4. Fuses (page 8-30) 5. Centerstand (page 8-26) 1 2 3 4 5 bv1-28199-e0.Book 2 ページ 2016年12月19日 月曜日 午前11時25分.

  • Page 16: Description

    Description 2-3 1 2 3 4 5 6 7 8 9 10 11 12 13 14 eau63401 controls and instruments 1. Rear brake lever (page 5-18) 2. Left handlebar switches (page 5-1) 3. Rear brake lock lever (page 5-18) 4. Speedometer (page 5-4) 5. Multi-function display (page 5-5) 6. Tachometer (page 5-4) 7. Right handlebar swi...

  • Page 17: Smart Key System

    3-1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 smart key system eau77201 smart key system the smart key system enables the ve- hicle to be operated without using a mechanical key. Warning ewa14704 keep implanted pacemakers or cardiac defibrillators, as well as other electric medical devices away from the vehi...

  • Page 18: Smart Key System

    Smart key system 3-2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 notice eca15764 the smart key system uses weak ra- dio waves. The smart key system may not work in the following situa- tions. The smart key is placed in a lo- cation exposed to strong radio waves or other electromagnetic noise there are faciliti...

  • Page 19: Smart Key System

    Smart key system 3-3 1 2 3 4 5 6 7 8 9 10 11 12 13 14 municate with the vehicle, all switches will be temporarily dis- abled. Placing the smart key in the front or rear storage compartment may block communication between the smart key and the vehicle. If the rear trunk or front storage com- partment...

  • Page 20: Smart Key System

    Smart key system 3-4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 notice eca21573 the smart key has precision elec- tronic components. Observe the fol- lowing precautions to prevent possible malfunction or damage. Do not place or store the smart key in a storage compartment. The smart key may be damaged from ro...

  • Page 21: Smart Key System

    Smart key system 3-5 1 2 3 4 5 6 7 8 9 10 11 12 13 14 eau77223 smart key when the smart key is turned on and brought within range, the smart key system allows you to operate the vehi- cle without inserting a mechanical key. If the smart key is turned off, the vehicle cannot be operated even if the s...

  • Page 22: Smart Key System

    Smart key system 3-6 1 2 3 4 5 6 7 8 9 10 11 12 13 14 eau79070 replacing the smart key battery replace the battery in the following sit- uations. The smart key system indicator light flashes for about 20 seconds when the power of the vehicle is turned on. When the smart key indicator light does not ...

  • Page 23: Smart Key System

    Smart key system 3-7 1 2 3 4 5 6 7 8 9 10 11 12 13 14 4. Install a new battery as shown. Note the polarity of the battery. 5. Install the o-ring and battery cov- er. 6. Gently snap the smart key case closed. Eau77232 powering on the vehicle 1. With the smart key on and in oper- ating range, briefly ...

  • Page 24: Smart Key System

    Smart key system 3-8 1 2 3 4 5 6 7 8 9 10 11 12 13 14 the “on/ ” switch one more time. If the centerstand continues to be locked and will not release, the smart key system indicator light will flash 16 times and the center- stand lock release operation will stop midway. Rock the vehicle for- ward an...

  • Page 25: Smart Key System

    Smart key system 3-9 1 2 3 4 5 6 7 8 9 10 11 12 13 14 ering off the vehicle again. Tip without the smart key, the vehicle pow- er can be turned off by pressing the “off/lock” switch again while the smart key system indicator light is flashing. Auto lock function after the engine is stopped via the “...

  • Page 26: Smart Key System

    Smart key system 3-10 1 2 3 4 5 6 7 8 9 10 11 12 13 14 eau78052 how to lock the centerstand park the vehicle on a firm level surface and then place it on the centerstand. Press the “off/lock” switch for one second. Tip if the centerstand lock function locks correctly, the beeper will sound once. If ...

  • Page 27: Smart Key System

    Smart key system 3-11 1 2 3 4 5 6 7 8 9 10 11 12 13 14 to close the seat fold the seat down, and then push it to lock it in place. Tip make sure the seat is properly closed before starting off. In case of an emergency, the seat can be opened with a mechanical key. (see page 8-37.) to open the fuel t...

  • Page 28: Smart Key System

    Smart key system 3-12 1 2 3 4 5 6 7 8 9 10 11 12 13 14 to close the front storage compart- ment lid push the lid into the original position. Eau77251 parking mode the steering is locked, and the hazard lights and turn signal lights can be turned on, but all other electrical sys- tems are off. To ent...

  • Page 29: Special Features

    4-1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 special features eau77263 cruise control system (xp530d-a) the cruise control system is designed to maintain a set cruising speed be- tween about 50 km/h (31 mi/h) and 140 km/h (87 mi/h). Warning ewa16341 improper use of the cruise con- trol system may result in ...

  • Page 30: Special Features

    Special features 4-2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 traveling speed using the throttle. After you have accelerated, you can set a new cruising speed by pushing the “set–” side of the setting switch. If you do not set a new cruising speed, when you return the throttle grip, the vehicle will deceler...

  • Page 31: Special Features

    Special features 4-3 1 2 3 4 5 6 7 8 9 10 11 12 13 14 if the cruise control system was auto- matically deactivated, please stop and confirm that your vehicle is in good op- erating condition before continuing on. When traveling on roads with steep grades, the cruise control system may not be able to...

  • Page 32: Special Features

    Special features 4-4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 range to the high-speed range. Sports mode “s” this mode offers a sportier engine re- sponse in the low- to mid-speed range compared to the touring mode. Eau77281 traction control system the traction control system (tcs) helps maintain traction w...

  • Page 33: Special Features

    Special features 4-5 1 2 3 4 5 6 7 8 9 10 11 12 13 14 when the vehicle is turned on, traction control is automatically turned on. To turn the traction control system off, see page 5-11. Tip turn the traction control system off to help free the rear wheel if the vehicle gets stuck in mud, sand, or ot...

  • Page 34: Handlebar Switches

    5-1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 instrument and control functions eau77490 handlebar switches left right eau73921 dimmer/pass switch “ / /pass” set this switch to “ ” for the high beam and to “ ” for the low beam. To flash the high beam, push the pass side “pass” of the switch while the headligh...

  • Page 35: Notice

    Instrument and control functions 5-2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 notice eca10062 do not use the hazard lights for an extended length of time with the en- gine not running, otherwise the bat- tery may discharge. Eau73951 cruise control switches see page 4-1 for an explanation of the cruise contr...

  • Page 36: Abs Warning Light “ ”

    Instrument and control functions 5-3 1 2 3 4 5 6 7 8 9 10 11 12 13 14 have a yamaha dealer check the on- board diagnostic system. The electrical circuit of the warning light can be checked by turning the vehicle power on. The warning light should come on for a few seconds, and then go off. If the wa...

  • Page 37: Speedometer

    Instrument and control functions 5-4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 eau77130 speedometer the speedometer shows the vehicle's traveling speed. When the vehicle power is turned on, the speedometer needle will sweep across the speed range and return to zero in order to test the electrical circuit. Ea...

  • Page 38: Multi-Function Display

    Instrument and control functions 5-5 1 2 3 4 5 6 7 8 9 10 11 12 13 14 eau77335 multi-function display warning ewa12313 be sure to stop the vehicle before making any setting changes to the multi-function display. Changing settings while riding can distract the operator and increase the risk of an acc...

  • Page 39: Tip

    Instrument and control functions 5-6 1 2 3 4 5 6 7 8 9 10 11 12 13 14 changes to “c-temp” and “hi” flashes. Stop the vehicle and let the engine cool. (see page 8-36.) tip the information display cannot be changed while the engine is overheat- ing. Notice eca10022 do not continue to operate the en- g...

  • Page 40: Function Display

    Instrument and control functions 5-7 1 2 3 4 5 6 7 8 9 10 11 12 13 14 indicator “v-belt” must be reset after the v-belt change for the next periodic v-belt change to be indicated at the correct time. Oil change indicator “oil” this indicator flashes at the initial 1000 km (600 mi), then at 5000 km (...

  • Page 41: Notice

    Instrument and control functions 5-8 1 2 3 4 5 6 7 8 9 10 11 12 13 14 to increase the grip warmer tempera- ture, push the “ ” side of the select switch. To decrease the grip warmer temperature, push the “ ” side of the select switch. Notice eca17931 be sure to wear gloves when us- ing the grip warme...

  • Page 42: Tip

    Instrument and control functions 5-9 1 2 3 4 5 6 7 8 9 10 11 12 13 14 display page can be customized. (see page 5-11.) odometer: the odometer shows the total distance traveled by the vehicle. Tripmeter(s): “trip1” and “trip2” show the distance traveled since they were last set to ze- ro. When approx...

  • Page 43: Tip

    Instrument and control functions 5-10 1 2 3 4 5 6 7 8 9 10 11 12 13 14 tip –9 c will be displayed even if the detected temperature is lower. 50 c will be displayed even if the detected temperature is higher. The accuracy of the temperature reading may be affected when rid- ing under 20 km/h (12 mi...

  • Page 44: Setting Mode

    Instrument and control functions 5-11 1 2 3 4 5 6 7 8 9 10 11 12 13 14 setting mode tip the vehicle must be stopped to change settings in this mode. Starting off or turning the vehicle power off saves all settings made, then exits the setting mode. Push the “menu” switch for 2 seconds to enter the s...

  • Page 45

    Instrument and control functions 5-12 1 2 3 4 5 6 7 8 9 10 11 12 13 14 2. Push the “menu” switch. The grip warmer setting display will be shown and “high” will flash in the display. 3. Push the “menu” switch. The tem- perature level for the high setting will start flashing. Use the select switch to ...

  • Page 46: Tip

    Instrument and control functions 5-13 1 2 3 4 5 6 7 8 9 10 11 12 13 14 4. Use the select switch to highlight “mid” or “low”, and then change the setting using the same proce- dure that was used for the high set- ting. 5. When you finished changing the settings, use the select switch to highlight “ ”...

  • Page 47: Tip

    Instrument and control functions 5-14 1 2 3 4 5 6 7 8 9 10 11 12 13 14 2. Push the “menu” switch, and then use the select switch to select the item to reset. 3. While the selected item is flashing, push the select switch “ ” for one second. 4. When you finished resetting, use the select switch to hi...

  • Page 48: Tip

    Instrument and control functions 5-15 1 2 3 4 5 6 7 8 9 10 11 12 13 14 selecting the display items 1. Use the select switch to highlight “display change”. 2. Push the “menu” switch, use the select switch to highlight the dis- play to change, and then push the “menu” switch again. 3. Use the select s...

  • Page 49: Tip

    Instrument and control functions 5-16 1 2 3 4 5 6 7 8 9 10 11 12 13 14 2. Push the “menu” switch. 3. Use the select switch to select the desired brightness level. 4. Push the “menu” switch to return to the setting mode menu. Setting the clock tip the clock uses a 12-hour time system. 1. Use the sele...

  • Page 50: Tip

    Instrument and control functions 5-17 1 2 3 4 5 6 7 8 9 10 11 12 13 14 “yes”, and then push the “menu” switch. All items are reset to facto- ry preset or default settings. Tip the odometer, clock, maintenance counter item “oil” and mainenance counter item “v-belt” will not be reset. To exit the sett...

  • Page 51: Rear Brake Lever

    Instrument and control functions 5-18 1 2 3 4 5 6 7 8 9 10 11 12 13 14 eau44922 rear brake lever the rear brake lever is located at the left handlebar grip. To apply the rear brake, pull this lever toward the handle- bar grip. The rear brake lever is equipped with a position adjusting dial. To adjus...

  • Page 52: Abs

    Instrument and control functions 5-19 1 2 3 4 5 6 7 8 9 10 11 12 13 14 eau65580 abs the yamaha abs (anti-lock brake system) features a dual electronic con- trol system, which acts on the front and rear brakes independently. Operate the brakes with abs as you would conventional brakes. If the abs is ...

  • Page 53: Fuel Tank Cap

    Instrument and control functions 5-20 1 2 3 4 5 6 7 8 9 10 11 12 13 14 eau77322 fuel tank cap to remove the fuel tank cap tip the fuel tank cap lid lock must be re- leased via the smart key system. 1. Open the fuel tank cap lid. 2. Press the lock release button and turn the fuel tank cap counter- cl...

  • Page 54: Fuel

    Instrument and control functions 5-21 1 2 3 4 5 6 7 8 9 10 11 12 13 14 eau13222 fuel make sure there is sufficient gasoline in the tank. Warning ewa10882 gasoline and gasoline vapors are extremely flammable. To avoid fires and explosions and to reduce the risk of injury when refueling, follow these ...

  • Page 55: Tip

    Instrument and control functions 5-22 1 2 3 4 5 6 7 8 9 10 11 12 13 14 tip this mark identifies the recom- mended fuel for this vehicle as specified by european regulation (en228). Check that gasoline nozzle has the same identifier when fueling. Your yamaha engine has been de- signed to use regular ...

  • Page 56: Catalytic Converter

    Instrument and control functions 5-23 1 2 3 4 5 6 7 8 9 10 11 12 13 14 eau13434 catalytic converter this model is equipped with a catalytic converter in the exhaust system. Warning ewa10863 the exhaust system is hot after op- eration. To prevent a fire hazard or burns: do not park the vehicle near p...

  • Page 57: In This Area.

    Instrument and control functions 5-24 1 2 3 4 5 6 7 8 9 10 11 12 13 14 partment. To prevent damaging the seat hinges, do not place any items in this area. [eca16092] tip some helmets cannot be stored in the rear storage compartment be- cause of their size or shape. Do not leave your scooter unat- te...

  • Page 58: Windshield (Xp530E-A,

    Instrument and control functions 5-25 1 2 3 4 5 6 7 8 9 10 11 12 13 14 eau77462 windshield (xp530e-a, xp530-a) the windshield height can be changed to one of two positions. To adjust the windshield height 1. Remove the screw access covers by removing the quick fasteners. 2. Remove the windshield by ...

  • Page 59: Rear View Mirrors

    Instrument and control functions 5-26 1 2 3 4 5 6 7 8 9 10 11 12 13 14 eau39672 rear view mirrors the rear view mirrors of this vehicle can be folded forward or backward for park- ing in narrow spaces. Fold the mirrors back to their original position before rid- ing. Warning ewa14372 be sure to fold...

  • Page 60: Shock Absorber Assembly

    Instrument and control functions 5-27 1 2 3 4 5 6 7 8 9 10 11 12 13 14 eau77581 shock absorber assembly warning ewa10222 this shock absorber assembly con- tains highly pressurized nitrogen gas. Read and understand the fol- lowing information before handling the shock absorber assembly. Do not tamper...

  • Page 61: Tip

    Instrument and control functions 5-28 1 2 3 4 5 6 7 8 9 10 11 12 13 14 tip to obtain a precise adjustment, it is ad- visable to check the actual total number of clicks or turns of the damping force adjusting mechanism. This adjustment range may not exactly match the spec- ifications listed due to sm...

  • Page 62: Warning

    Instrument and control functions 5-29 1 2 3 4 5 6 7 8 9 10 11 12 13 14 warning ewa14361 to prevent electrical shock or short- circuiting, make sure that the cap is installed when the auxiliary dc jack is not being used. Eau15306 sidestand the sidestand is located on the left side of the frame. Raise...

  • Page 63

    Instrument and control functions 5-30 1 2 3 4 5 6 7 8 9 10 11 12 13 14 eau66771 ignition circuit cut-off system the ignition circuit cut-off system (com- prising the sidestand switch and brake light switches) has the following func- tions. It prevents starting when the side- stand is up, but neither...

  • Page 64: Warning

    Instrument and control functions 5-31 1 2 3 4 5 6 7 8 9 10 11 12 13 14 with the engine turned off: 1. Move the sidestand down. 2. Make sure that the engine stop switch is set to “ ”. 3. Turn the vehicle power on. 4. Keep the front or rear brake applied. 5. Push the “on/ ” switch. Does the engine sta...

  • Page 65: Warning

    6-1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 for your safety – pre-operation checks eau63440 inspect your vehicle each time you use it to make sure the vehicle is in safe oper- ating condition. Always follow the inspection and maintenance procedures and schedules described in the owner’s manual. Warning ewa...

  • Page 66

    For your safety – pre-operation checks 6-2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 wheels and tires • check for damage. • check tire condition and tread depth. • check air pressure. • correct if necessary. 8-18, 8-20 brake levers • make sure that operation is smooth. • lubricate lever pivoting points if ne...

  • Page 67: Warning

    7-1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 operation and important riding points eau15952 read the owner’s manual carefully to become familiar with all controls. If there is a control or function you do not understand, ask your yamaha dealer. Warning ewa10272 failure to familiarize yourself with the contr...

  • Page 68: Starting The Engine

    Operation and important riding points 7-2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 eau77082 starting the engine notice eca10251 see page 7-5 for engine break-in in- structions prior to operating the ve- hicle for the first time. In order for the ignition circuit cut-off system to enable starting, the sides-...

  • Page 69: Starting Off

    Operation and important riding points 7-3 1 2 3 4 5 6 7 8 9 10 11 12 13 14 eau45093 starting off 1. While pulling the rear brake lever with your left hand and holding the grab bar with your right hand, push the scooter off the centerstand. 2. Sit astride the seat, and then ad- just the rear view mir...

  • Page 70: Braking

    Operation and important riding points 7-4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 eau16794 braking warning ewa10301 avoid braking hard or suddenly (especially when leaning over to one side), otherwise the scooter may skid or overturn. Railroad crossings, streetcar rails, iron plates on road con- struction ...

  • Page 71: Tips For Reducing Fuel

    Operation and important riding points 7-5 1 2 3 4 5 6 7 8 9 10 11 12 13 14 eau16821 tips for reducing fuel consumption fuel consumption depends largely on your riding style. Consider the following tips to reduce fuel consumption: avoid high engine speeds during acceleration. Avoid high engine speeds...

  • Page 72: Parking

    Operation and important riding points 7-6 1 2 3 4 5 6 7 8 9 10 11 12 13 14 eau77960 parking when parking, turn the vehicle power off and then the smart key off. When leaving the vehicle, make sure you apply the steering lock and center- stand lock. Take the smart key with you. It is recommended that...

  • Page 73: Warning

    8-1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 periodic maintenance and adjustment eau17246 periodic inspection, adjustment, and lu- brication will keep your vehicle in the safest and most efficient condition pos- sible. Safety is an obligation of the vehi- cle owner/operator. The most important points of veh...

  • Page 74: Owner’S Tool Kit

    Periodic maintenance and adjustment 8-2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 eau17303 emission controls not only function to ensure cleaner air, but are also vital to proper engine operation and maximum performance. In the following periodic maintenance charts, the services relat- ed to emissions contro...

  • Page 75: Tip

    Periodic maintenance and adjustment 8-3 1 2 3 4 5 6 7 8 9 10 11 12 13 14 eau71031 tip the annual checks must be performed every year, except if a distance- based maintenance is performed instead. From 50000 km (30000 mi), repeat the maintenance intervals starting from 10000 km (6000 mi). Items marke...

  • Page 76

    Periodic maintenance and adjustment 8-4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 eau71372 general maintenance and lubrication chart no. Item 1 * diagnostic system check • perform dynamic inspection using yamaha diagnostic tool. • check the error codes. 2 * air filter element • replace. 3 * v-belt case air f...

  • Page 77

    Periodic maintenance and adjustment 8-5 1 2 3 4 5 6 7 8 9 10 11 12 13 14 13 * drive belt • check belt condition. • replace if damaged. • check belt tension. • adjust if necessary. At the initial interval and every 10000 km (6000 mi) until 40000 km (24000 mi), and every 5000 km (3000 mi) thereafter. ...

  • Page 78: Tip

    Periodic maintenance and adjustment 8-6 1 2 3 4 5 6 7 8 9 10 11 12 13 14 eau72780 tip engine air filter and v-belt air filters • this model’s engine air filter is equipped with a disposable oil-coated paper element, which must not be cleaned with compressed air to avoid damaging it. • the engine air...

  • Page 79: Removing and Installing

    Periodic maintenance and adjustment 8-7 1 2 3 4 5 6 7 8 9 10 11 12 13 14 eau18773 removing and installing panels the panels shown need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time a panel needs to be removed and installed. Eau77481 ...

  • Page 80: Panel B

    Periodic maintenance and adjustment 8-8 1 2 3 4 5 6 7 8 9 10 11 12 13 14 3. Install the screws. Panel b to remove the panel 1. Remove the screw. 2. Pull the panel outward. To install the panel place the panel in the original position, and then install the screw. Panel c to remove the panel remove th...

  • Page 81: Checking The Spark Plugs

    Periodic maintenance and adjustment 8-9 1 2 3 4 5 6 7 8 9 10 11 12 13 14 eau19643 checking the spark plugs the spark plugs are important engine components, which should be checked periodically, preferably by a yamaha dealer. Since heat and deposits will cause any spark plug to slowly erode, they sho...

  • Page 82: Canister

    Periodic maintenance and adjustment 8-10 1 2 3 4 5 6 7 8 9 10 11 12 13 14 eau36112 canister this model is equipped with a canister to prevent the discharging of fuel vapor into the atmosphere. Before operating this vehicle, make sure to check the fol- lowing: check each hose connection. Check each h...

  • Page 83: Ment)

    Periodic maintenance and adjustment 8-11 1 2 3 4 5 6 7 8 9 10 11 12 13 14 4. If the engine oil is below the mini- mum level mark, add sufficient oil of the recommended type to raise it to the correct level. To change the engine oil (with or without oil filter cartridge replace- ment) 1. Place the ve...

  • Page 84: Tip

    Periodic maintenance and adjustment 8-12 1 2 3 4 5 6 7 8 9 10 11 12 13 14 tip an oil filter wrench is available at a yamaha dealer. 7. Apply a thin coat of clean engine oil to the o-ring of the new oil filter cartridge. Tip make sure that the o-ring is properly seated. 8. Install the new oil filter ...

  • Page 85: Tip

    Periodic maintenance and adjustment 8-13 1 2 3 4 5 6 7 8 9 10 11 12 13 14 tip be sure to wipe off spilled oil on any parts after the engine and exhaust sys- tem have cooled down. Notice eca11621 in order to prevent clutch slip- page (since the engine oil also lubricates the clutch), do not mix any c...

  • Page 86: Coolant

    Periodic maintenance and adjustment 8-14 1 2 3 4 5 6 7 8 9 10 11 12 13 14 eau20071 coolant the coolant level should be checked before each ride. In addition, the cool- ant must be changed at the intervals specified in the periodic maintenance and lubrication chart. Eau52024 to check the coolant leve...

  • Page 87: Be Reduced.

    Periodic maintenance and adjustment 8-15 1 2 3 4 5 6 7 8 9 10 11 12 13 14 corrosion. If water has been added to the coolant, have a yamaha dealer check the anti- freeze content of the coolant as soon as possible, otherwise the effectiveness of the coolant will be reduced. [eca10473] 6. Install the c...

  • Page 88: Become Excessively Worn.

    Periodic maintenance and adjustment 8-16 1 2 3 4 5 6 7 8 9 10 11 12 13 14 element installed, otherwise the piston(s) and/or cylinder(s) may become excessively worn. [eca10482] 5. Install the air filter case cover by in- stalling the screws. 6. Install the panel. Eau44735 checking the engine idling s...

  • Page 89: Play

    Periodic maintenance and adjustment 8-17 1 2 3 4 5 6 7 8 9 10 11 12 13 14 eau21386 checking the throttle grip free play measure the throttle grip free play as shown. Periodically check the throttle grip free play and, if necessary, have a yamaha dealer adjust it. Eau21402 valve clearance the valve c...

  • Page 90: Tires

    Periodic maintenance and adjustment 8-18 1 2 3 4 5 6 7 8 9 10 11 12 13 14 eau77620 tires tires are the only contact between the vehicle and the road. Safety in all con- ditions of riding depends on a relatively small area of road contact. Therefore, it is essential to maintain the tires in good cond...

  • Page 91: Tip

    Periodic maintenance and adjustment 8-19 1 2 3 4 5 6 7 8 9 10 11 12 13 14 tip the tire tread depth limits may differ from country to country. Always comply with the local regulations. Warning ewa10472 have a yamaha dealer replace excessively worn tires. Besides being illegal, operating the vehi- cle...

  • Page 92: Cast Wheels

    Periodic maintenance and adjustment 8-20 1 2 3 4 5 6 7 8 9 10 11 12 13 14 eau51921 cast wheels to maximize the performance, durabil- ity, and safe operation of your vehicle, note the following points regarding the specified wheels. The wheel rims should be checked for cracks, bends, warpage or oth- ...

  • Page 93: Dent.

    Periodic maintenance and adjustment 8-21 1 2 3 4 5 6 7 8 9 10 11 12 13 14 dent. Eau53032 adjusting the rear brake lock cable rear brake lock cable adjustment may be required if the rear brake lock lever does not hold properly. When the rear brake lock lever is not in use, the rear brake lock cable l...

  • Page 94: Checking The Rear Brake Lock

    Periodic maintenance and adjustment 8-22 1 2 3 4 5 6 7 8 9 10 11 12 13 14 eau52293 checking the rear brake lock the rear brake lock must be checked at the intervals specified in the periodic maintenance and lubrication chart. 1. Adjust the rear brake lock cable. 2. Apply the rear brake lock, and the...

  • Page 95: Front Brake

    Periodic maintenance and adjustment 8-23 1 2 3 4 5 6 7 8 9 10 11 12 13 14 eau22582 checking the brake fluid level before riding, check that the brake fluid is above the minimum level mark. Check the brake fluid level with the top of the reservoir level. Replenish the brake fluid if necessary. Front ...

  • Page 96: Changing The Brake Fluid

    Periodic maintenance and adjustment 8-24 1 2 3 4 5 6 7 8 9 10 11 12 13 14 eau22733 changing the brake fluid have a yamaha dealer change the brake fluid at the intervals specified in the periodic maintenance and lubrica- tion chart. In addition, have the oil seals of the master cylinders and calipers...

  • Page 97: Checking and Lubricating The

    Periodic maintenance and adjustment 8-25 1 2 3 4 5 6 7 8 9 10 11 12 13 14 eau23098 checking and lubricating the cables the operation of all control cables and the condition of the cables should be checked before each ride, and the ca- bles and cable ends should be lubricat- ed if necessary. If a cab...

  • Page 98: Brake Levers

    Periodic maintenance and adjustment 8-26 1 2 3 4 5 6 7 8 9 10 11 12 13 14 eau23173 lubricating the front and rear brake levers front brake lever rear brake lever the pivoting points of the front and rear brake levers must be lubricated at the intervals specified in the periodic main- tenance and lub...

  • Page 99: Checking The Front Fork

    Periodic maintenance and adjustment 8-27 1 2 3 4 5 6 7 8 9 10 11 12 13 14 eau23273 checking the front fork the condition and operation of the front fork must be checked as follows at the intervals specified in the periodic main- tenance and lubrication chart. To check the condition check the inner t...

  • Page 100: Checking The Wheel Bearings

    Periodic maintenance and adjustment 8-28 1 2 3 4 5 6 7 8 9 10 11 12 13 14 eau23292 checking the wheel bearings the front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrica- tion chart. If there is play in the wheel hub or if the wheel does not ...

  • Page 101: Charging It In An Enclosed

    Periodic maintenance and adjustment 8-29 1 2 3 4 5 6 7 8 9 10 11 12 13 14 drogen gas. Therefore, keep sparks, flames, cigarettes, etc., away from the battery and pro- vide sufficient ventilation when charging it in an enclosed space. Keep this and all batter- ies out of the reach of children. To cha...

  • Page 102: Replacing The Fuses

    Periodic maintenance and adjustment 8-30 1 2 3 4 5 6 7 8 9 10 11 12 13 14 eau77694 replacing the fuses the main fuse box and the fuse box, which contains the fuses for the individ- ual circuits, are located under panel a. (see page 8-7.) if a fuse is blown, replace it as follows. 1. Turn the vehicle...

  • Page 103: (Xp530E-A, Xp530-A)

    Periodic maintenance and adjustment 8-31 1 2 3 4 5 6 7 8 9 10 11 12 13 14 (xp530e-a, xp530-a) (xp530d-a) (xp530d-a) 1. Spare fuse 2. Seat lock fuse 3. Signaling system fuse 4. Ignition fuse 5. Taillight fuse 6. Radiator fan motor fuse 7. Fuel injection system fuse 8. Backup fuse 1. Spare fuse 2. Win...

  • Page 104: Vehicle Lights

    Periodic maintenance and adjustment 8-32 1 2 3 4 5 6 7 8 9 10 11 12 13 14 3. Turn the vehicle power on and turn on the electrical circuit in question to check if the device operates. 4. If the fuse immediately blows again, have a yamaha dealer check the electrical system. Eau77161 vehicle lights exc...

  • Page 105: Light Bulb

    Periodic maintenance and adjustment 8-33 1 2 3 4 5 6 7 8 9 10 11 12 13 14 eau52322 replacing a front turn signal light bulb 1. Place the scooter on the center- stand. 2. Remove the turn signal light bulb socket (together with the bulb) by turning it counterclockwise. 3. Remove the burnt-out bulb by ...

  • Page 106: Troubleshooting

    Periodic maintenance and adjustment 8-34 1 2 3 4 5 6 7 8 9 10 11 12 13 14 eau25864 troubleshooting although yamaha scooters receive a thorough inspection before shipment from the factory, trouble may occur dur- ing operation. Any problem in the fuel, compression, or ignition systems, for example, ca...

  • Page 107: Troubleshooting Charts

    Periodic maintenance and adjustment 8-35 1 2 3 4 5 6 7 8 9 10 11 12 13 14 eau63470 troubleshooting charts starting problems or poor engine performance 1. Fuel there is enough fuel. There is no fuel. Check the battery. Supply fuel. The engine turns over quickly. The engine turns over slowly. The engi...

  • Page 108: Engine Overheating

    Periodic maintenance and adjustment 8-36 1 2 3 4 5 6 7 8 9 10 11 12 13 14 engine overheating warning ewat1041 do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be blown out under pressure, which could cause serious injury. Be sure to wait until the...

  • Page 109: Emergency Mode

    Periodic maintenance and adjustment 8-37 1 2 3 4 5 6 7 8 9 10 11 12 13 14 eau77371 emergency mode when the smart key is lost, damaged, or its battery has discharged, the vehi- cle can still be turned on and the engine started. You will need a mechanical key and the smart key system identification nu...

  • Page 110: Tip

    Periodic maintenance and adjustment 8-38 1 2 3 4 5 6 7 8 9 10 11 12 13 14 release the “ / ” switch after the smart key system indicator light flashes once. The first digit of the identification number has been set as “1”. Push and hold the “ / ” switch again. Release the “ / ” switch after the smart...

  • Page 111: Scooter Care and Storage

    9-1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 scooter care and storage eau37834 matte color caution notice eca15193 some models are equipped with matte colored finished parts. Be sure to consult a yamaha dealer for advice on what products to use be- fore cleaning the vehicle. Using a brush, harsh chemical pr...

  • Page 112: Scooter Care and Storage

    Scooter care and storage 9-2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 structed. Also, thoroughly rinse the area off with water, immedi- ately dry it, and then apply a cor- rosion protection spray. Improper cleaning can damage plastic parts (such as cowlings, panels, windshields, headlight lenses, meter lens...

  • Page 113: Scooter Care and Storage

    Scooter care and storage 9-3 1 2 3 4 5 6 7 8 9 10 11 12 13 14 cleaning the windshield avoid using any alkaline or strong acid cleaner, gasoline, brake fluid, or any other solvent. Clean the windshield with a cloth or sponge dampened with a mild detergent, and then wash it off thor- oughly with water...

  • Page 114: Scooter Care and Storage

    Scooter care and storage 9-4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 eau36554 storage short-term always store your scooter in a cool, dry place and, if necessary, protect it against dust with a porous cover. Be sure the engine and the exhaust sys- tem are cool before covering the scoot- er. Notice eca10821...

  • Page 115: Scooter Care and Storage

    Scooter care and storage 9-5 1 2 3 4 5 6 7 8 9 10 11 12 13 14 storing the scooter. Bv1-28199-e0.Book 5 ページ 2016年12月19日 月曜日 午前11時25分.

  • Page 116: Specifications

    10-1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 specifications eau6999b dimensions: overall length: 2200 mm (86.6 in) overall width: 765 mm (30.1 in) overall height: 1420/1475 mm (55.9/58.1 in) (xp530-a, xp530e-a) 1420/1555 mm (55.9/61.2 in) (xp530d-a) seat height: 800 mm (31.5 in) wheelbase: 1575 mm (62.0 in...

  • Page 117: Specifications

    Specifications 10-2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 front tire: type: tubeless size: 120/70r15m/c(56h) manufacturer/model: bridgestone/battlaxscf (xp530-a, xp530e-a) dunlop/roadsmart3 (xp530d-a) rear tire: type: tubeless size: 160/60r15m/c(67h) manufacturer/model: bridgestone/battlaxscr (xp530- a, ...

  • Page 118: Specifications

    Specifications 10-3 1 2 3 4 5 6 7 8 9 10 11 12 13 14 meter lighting: led high beam indicator light: led turn signal indicator light: led engine trouble warning light: led abs warning light: led cruise control “set” indicator light: led (xp530d-a) cruise control “on” indicator light: led (xp530d-a) s...

  • Page 119: Consumer Information

    11-1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 consumer information eau53562 identification numbers record the vehicle identification num- ber, engine serial number, and the model label information in the spaces provided below. These identification numbers are needed when registering the vehicle with the aut...

  • Page 120: Consumer Information

    Consumer information 11-2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 eau69910 diagnostic connector the diagnostic connector is located as shown. Eau74701 vehicle data recording this model’s ecu stores certain vehi- cle data to assist in the diagnosis of malfunctions and for research and de- velopment purposes...

  • Page 121: Index

    12-1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 index a abs .......................................................5-19 abs warning light ....................................5-3 acceleration and deceleration .................7-3 air filter element, replacing....................8-15 auxiliary dc jack ............

  • Page 122: Index

    Index 12-2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 smart key system, troubleshooting....... 8-34 spark plugs, checking............................. 8-9 special features ...................................... 4-1 specifications........................................ 10-1 speedometer ..........................

  • Page 123

    Bv1-28199-e0_cover.Indd 3 2016/12/14 10:26:31.

  • Page 124

    Printed in japan 2017.01-1.1×1 ! (e) printed on recycled paper original instructions bv1-28199-e0_cover.Indd 4 2016/12/14 10:26:31.