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Yamaha XZ10YMXH Owner's Manual

Manual is about: YXZ SERIES

Summary of XZ10YMXH

  • Page 1

    Dic183 2hc-f8199-7m yxz10ymxh yxz10ymsh owner’s manual read this manual carefully! It contains important safety information..

  • Page 2

    Ebu36012 read this manual carefully before operating this vehicle. This manual should stay with this ve- hicle if it is sold. Ansi rohva 1 - 2011 general manager engineering division recreational vehicle business unit vehicle & solution business operations yamaha motor co., ltd. 18 march, 2016 we, y...

  • Page 3

    Ebu31040 introduction ebu32920 congratulations on your purchase of the yamaha yxz10ymxh / yxz10ymsh. It represents the result of many years of yamaha experience in the production of fine sporting, touring, and pace- setting racing vehicles. With the purchase of this yamaha, you can now appreciate th...

  • Page 4

    Ebu31080 important manual information ebu31070 failure to follow the warnings contained in this manual can result in seri- ous injury or death. Particularly important information is distinguished in this manual by the following notations: * product and specifications are subject to change without no...

  • Page 5

    Ebu31090 important note about use ebu35900  this vehicle is designed and manufactured for use on unpaved surfaces only, for sport- type recreational use by experienced operators. It is unsafe to operate this vehicle on any paved surface, paved street, paved road or motorway.  check the laws and re...

  • Page 6

    Ebu31120 contents location of the warning and specification labels ....................... 1-1 safety information ......................... 2-1 description......................................... 3-1 left view ............................................... 3-1 right view..............................

  • Page 7

    For your safety – pre-operation checks.................... 5-1 front and rear brakes ........................... 5-3 clutch ................................................... 5-3 fuel....................................................... 5-4 engine oil.................................................

  • Page 8

    Differential gear oil ............................. 8-31 coolant ............................................... 8-33 axle boots .......................................... 8-35 checking the spark plugs .................. 8-35 air filter maintenance.......................... 8-37 cleaning the air fil...

  • Page 9

    Cleaning and storage .................... 9-1 cleaning ............................................... 9-1 storage ................................................. 9-2 specifications ................................. 10-1 consumer information ................ 11-1 identification number records .......

  • Page 10

    1-1 1 ebu33410 location of the warning and specification labels ebu33422 read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes o...

  • Page 11

    1-2 1 for europe 2 1 3 4 5 4 5 6 13 2 8 9 2 14 12 7 2 15 11 10 16 u2hc7me0.Book page 2 monday, june 20, 2016 5:34 pm.

  • Page 12

    1-3 1 18 19 17 23 22 20 21 u2hc7me0.Book page 3 monday, june 20, 2016 5:34 pm.

  • Page 13

    1-4 1 yamaha motor co.,ltd. 2500 shingai,iwata,japan 2016 yxz1000e 83.5 kw 685 kg 2hc-f155a-10 yamaha motor co.,ltd. 2500 shingai,iwata,japan 2016 yxz1000es 83.5 kw 708 kg 2hc-f155a-20 any part of your body (arms, legs, or head) outside of the vehicle can be crushed by the cage/frame. If you think o...

  • Page 14

    1-5 1 yamaha 1xd-k8483-10 avertissement ne pas appuyer les mains ni les bras sur la portiè re ou sur le coussin de l’épaule. Afin de prévenir les blessures, garder mains et bras dans l’habitacle et agripper le volant ou la poignée de maintien. Yamaha 1xd-k8483-00 warning do not rest hands or arms on...

  • Page 15

    1-6 1 yamaha b57-f4897-11 avertissement charge maximale dans la caisse : 136 kg (300 lbs) charge maximale du véhicule : 317 kg (699 lbs) la charge peut affecter la maniabilité et la stabilité du véhicule. Lors du transport d’une charge : lire le manuel du propriétaire avant de charger la benne. – ne...

  • Page 16

    1-7 1 yamaha b57-f1696-21 avertissement • une pression de gonflage incorrecte des pneus ou la surcharge du véhicule risquent de provoquer une perte de contrôle ou un capotage, entraînant des blessures, voire la mort. • ne jamais régler la pression de gonflage ni la laisser baisser sous le seuil mini...

  • Page 17

    1-8 1 yamaha 1xd-k7762-10 avertissement toute partie du corps (bras, jambes, tête) se trouvant hors de l’habitacle risque d’être é crasée par l’arceau de protection. Si une roulade ou un capotage semble imminent, caler les pieds sur le plancher ou sur les repose-pieds et agripper le volant ou la poi...

  • Page 18

    1-9 1 any part of your body (arms, legs, or head) outside of the vehicle can be crushed by the cage/frame. If you think or feel that the vehicle may tip or roll, brace your feet on the floorboards, and keep your hands on the handholds. Do not try to stop a vehicle tipover using your arm or leg. 5b4-...

  • Page 19

    1-10 1 yamaha 2mb-f1568-00 warning driver driver under under 16 16 driver under 16 i m p r o p e r u s e o f o f f - h i g h way ve h i c l e c a n c a u s e s eve r e i n j u r y o r d e a t h r e a d o w n e r ’s m a nu a l r e a d t i p s g u i d e fo r t h e r e c r e a t i o n a l o f f - h i g...

  • Page 20

    1-11 1 liste de vérification de sécurité intégrale yamaha 1xd-f1558-10 tête casque et protection des yeux corps ceinture de sécurité et vêtements de protection mains À l’intérieur du véhicule, tenantla poignée de maintien ou le volant. Pieds sur le plancher ou les repose-pieds, prêts à encaisser le ...

  • Page 21

    1-12 1 yamaha 2mb-f1568-10 avertissement pilote de pilote de moins de moins de 16 16 pilote de moins de 16 lire le manuel du propriétaire. Lire le guide de conseils à l’intention du conducteur du véhicule récréatif hors route. Suivre toutes les directives et tous les avertissements. L’utilisation né...

  • Page 22

    1-13 1 for oceania 1 2 3 4 1 1 7 3 6 1 5 8 u2hc7me0.Book page 13 monday, june 20, 2016 5:34 pm.

  • Page 23

    1-14 1 10 9 11 u2hc7me0.Book page 14 monday, june 20, 2016 5:34 pm.

  • Page 24

    1-15 1 any part of your body (arms, legs, or head) outside of the vehicle can be crushed by the cage/frame. If you think or feel that the vehicle may tip or roll, brace your feet on the floorboards, and keep your hands on the steering wheel. Do not try to stop a vehicle tipover using your arm or leg...

  • Page 25

    1-16 1 yamaha 1xd-k8483-00 warning do not rest hands or arms on door or shoulder bolster. To avoid injury, keep hands and arms completely inside the vehicle by holding the steering wheel or handhold. Warning storage should not exceed 10 lbs (4.5 kg) fuel vapors can be a fire or explosion hazard. To ...

  • Page 26

    1-17 1 yamaha b57-f4897-01 warning • load may affect handling and stability. • do not exceed the maximum load ratings for the cargo bed, or vehicle. • when loaded with cargo: • reduce speed and allow more room to stop. • turn gradually and slowly. • avoid hills and rough terrain. • secure cargo so t...

  • Page 27

    1-18 1 yamaha 2mb-f1568-00 warning driver driver under under 16 16 driver under 16 i m p r o p e r u s e o f o f f - h i g h way ve h i c l e c a n c a u s e s eve r e i n j u r y o r d e a t h r e a d o w n e r ’s m a nu a l r e a d t i p s g u i d e fo r t h e r e c r e a t i o n a l o f f - h i g...

  • Page 28

    2-1 2 ebu31150 safety information safety information ebu35581 be a responsible owner as the vehicle’s owner, you are responsible for the safe and proper operation of your yamaha yxz1000r. While understanding all parts of this manual are important for vehicle ownership, be sure to read this chapter a...

  • Page 29

    2-2 2 before you operate your yamaha yxz1000r  prepare yourself and your passenger: • this vehicle is intended for use only by an operator 16 or older with a valid motor vehicle li- cense. Check country laws for minimum age requirements. • this vehicle is designed to carry the driver and one passen...

  • Page 30

    2-3 2 • do not drive or ride as passenger after using drugs or alcohol. Prepare your vehicle perform the pre-operation checks each time you use the vehicle to make sure it is in safe oper- ating condition. Failure to inspect or maintain the vehicle properly increases the possibility of an accident o...

  • Page 31

    2-4 2 while using your yamaha yxz1000r  keep your body completely inside the vehicle at all times. Keep both hands on the steering wheel except when operating the shift lever. Be sure the passenger is seated, belted, and hold- ing onto the passenger handhold. Close doors before driving. Any part of...

  • Page 32

    2-5 2 • drive straight up and down inclines, not across them. If crossing a hill is unavoidable, drive slowly and turn downhill immediately if you feel the vehicle may tip. • avoid paved surfaces. Turn gradually and go slowly if you must drive on pavement. This vehicle is designed for off-road use o...

  • Page 33

    2-6 2  do not operate the vehicle in fast-flowing water or water deeper than 39 cm (15 in). If you must cross shallow, slow-moving water, choose your path carefully to avoid sharp drop-offs, large rocks, or slippery surfaces. Operating this vehicle through deep or fast-flowing water can lead to los...

  • Page 34

    2-7 2  do not run engine outdoors where engine exhaust can be drawn into a building through open- ings such as windows and doors. Genuine yamaha accessories choosing accessories for your yxz1000r is an important decision. Genuine yamaha accesso- ries, which are available only from a yamaha dealer, ...

  • Page 35

    2-8 2 aftermarket tires and rims the tires and rims that came with your yxz1000r were designed to match the performance ca- pabilities and to provide the best combination of handling, braking, and comfort. Other tires, rims, sizes, and combinations may not be appropriate. Refer to page 8-55 for tire...

  • Page 36

    3-1 3 ebu31170 description ebu31180 left view 1 2,3 4 5 6 10 11 7 8 9 1. Front shock absorber 2. Brake fluid reservoir 3. Clutch fluid reservoir 4. Door 5. Shoulder bolster 6. Driver seat belt 7. Cargo bed 8. Muffler 9. Exhaust pipe 10.Engine 11.Transmission u2hc7me0.Book page 1 monday, june 20, 201...

  • Page 37

    3-2 3 ebu31190 right view 1 2,3 7 8 4 5,6 9 1. Rear shock absorber 2. Engine oil tank 3. Air filter 4. Passenger seat belt 5. Battery 6. Fuses 7. Coolant reservoir 8. Headlight 9. Fuel tank cap u2hc7me0.Book page 2 monday, june 20, 2016 5:34 pm.

  • Page 38

    3-3 3 ebu31200 controls and instruments the vehicle you have purchased may differ slightly from those shown in the figures of this man- ual. 3 4 5 6 7 1 2 12 10 8,9 13 11 14 1. Steering wheel 2. Reverse gear lock lever 3. Multi-function meter unit 4. Main switch 5. Shift lever 6. Parking brake lever...

  • Page 39

    4-1 4 ebu31214 instrument and control functions ebu31220 main switch functions of the respective switch positions are as follows: ebu31230 “ ” (on): all electrical circuits are supplied with power. The key cannot be removed. Tip the helmet indicator light comes on and stays on while the key is turne...

  • Page 40

    4-2 4 ebu31266 indicator lights and warning lights ebu35450 neutral indicator light “n” this indicator light comes on when the trans- mission is in the neutral position. Ebu35460 reverse indicator light “r” this indicator light comes on when the trans- mission is in the reverse position. 1. Shift ti...

  • Page 41

    4-3 4 ebu34910 parking brake indicator light “(p)” this indicator light comes on when the park- ing brake is applied. Ebu36450 high beam indicator light “ ” this indicator light comes on when the high beam of the headlight is switched on. Ebu35850 differential gear lock indicator light “diff lock” t...

  • Page 42

    4-4 4 ebu34931 shift timing indicator light this indicator light can be set to come on and go off at the desired engine speeds and is used to inform the driver when it is time to up- shift. The electrical circuit of the indicator light can be checked by turning the key to “ ” (on). If the indicator ...

  • Page 43

    4-5 4 notice ecb02040  the engine may overheat if the vehicle is overloaded. If this happens, reduce the load to specification.  after restarting, make sure that the warning light is out. Continuous use while this warning light is on may cause damage to the engine. Ebu31341 engine trouble warning ...

  • Page 44

    4-6 4 tip if the steering load is too heavy (e.G., exces- sive steering use at slow speed or when op- erating in deep mud, sand, or snow), the power assist is reduced to protect the eps motor from overheating. Ebu31360 helmet indicator light “ ” the indicator light comes on and stays on while the ke...

  • Page 45

    4-7 4 ebu34958 multi-function meter unit the multi-function meter unit is equipped with the following:  speedometer  tachometer  odometer  two tripmeters  clock  hour meter  voltage display  coolant temperature display  fuel gauge  transmission gear display  shift light control mode  err...

  • Page 46

    4-8 4 speedometer the speedometer shows the vehicle’s travel- ing speed. The speedometer can be set to “mph” or “km/h”. This also changes the odometer and tripmeter units between miles and kilometers. To change the display be- tween “mph” and “km/h”, turn the key to “ ” (off), then hold the “select”...

  • Page 47

    4-9 4 red zone: 10500 r/min and above odometer and tripmeters the odometer shows the total distance trav- eled by the vehicle. The odometer can be used for maintenance and service intervals. The tripmeters show the distance traveled since they were last reset. The tripmeters can be used to record th...

  • Page 48

    4-10 4 clock, hour meter, voltage display and coolant temperature display the clock displays time in 12-hour format. The hour meter shows the total time the en- gine has been running. The voltage display shows the battery volt- age. The coolant temperature display shows the temperature of the coolan...

  • Page 49

    4-11 4 4. Push the “select” button, and the mi- nute digits will start flashing. 5. Push the “reset” button to set the minu- tes. 6. Push the “select” button, and then re- lease it to start the clock. Voltage display this display shows “ ” and the battery volt- age. If the battery voltage is less th...

  • Page 50

    4-12 4 below 0 °c (32 °f), “lo” will be displayed. When the coolant temperature is between 122 °c (252 °f) and 128 °c (263 °f), the cool- ant temperature display will flash. In this case, stop the vehicle in a safe place and let it idle for 10 minutes. If the message “hi” flashes, stop the engine an...

  • Page 51

    4-13 4 tip this fuel gauge is equipped with a self-diag- nosis system. If a problem is detected in an electrical circuit, all the display segments and fuel level warning indicator start flashing. If this occurs, have a yamaha dealer check the electrical circuit. Transmission gear display this displa...

  • Page 52

    4-14 4  activation point: this function allows you to select the engine speed at which the indi- cator light is activated.  deactivation point: this function allows you to select the engine speed at which the in- dicator light is deactivated. To adjust the shift timing indicator light 1. Turn the ...

  • Page 53

    4-15 4  the tachometer needle will start over at 7000 r/min after 12000 r/min. 1. Push the “reset” button to select the desired engine speed for activating the indicator light. 2. Push the “mode” button to confirm the selected engine speed. The shift timing indicator light flashes and the tachomete...

  • Page 54

    4-16 4 error code display this model is equipped with a self-diagnosis device for various electrical circuits. If a problem is detected in any of those cir- cuits, the engine trouble warning light will come on or flash, and the display will indicate an error code. If the display indicates an error c...

  • Page 55

    4-17 4 set the switch to “ ” to turn off the head- lights and taillight. Notice ecb02061 do not use the headlights with the engine turned off for an extended period of time. The battery may discharge to the point that the electric starter will not have enough power to crank the engine. If this shoul...

  • Page 56

    4-18 4  “diff lock” (four-wheel drive with the dif- ferential gear locked): power is supplied to the rear and front wheels with the differen- tial gear locked. Unlike the “4wd” mode, all wheels turn at the same speed regardless of traction. Ebu34961 reverse gear lock lever “rev.” to prevent the tra...

  • Page 57

    4-19 4 ebu34970 clutch pedal press the clutch pedal to disengage the clutch. To engage the clutch, release the clutch pedal. The clutch pedal should be pressed rapidly and released slowly for smooth clutch operation. Ebu31420 brake pedal press the brake pedal to slow or stop the ve- hicle. 1. Accele...

  • Page 58

    4-20 4 ebu35640 parking brake lever the parking brake lever is located at the right side of the driver’s seat. Setting the parking brake lever will help keep the vehicle from moving while parked. To set the parking brake, pull the lever up- ward firmly. To release the parking brake, pull slightly up...

  • Page 59

    4-21 4 ebu34981 shift lever this model is equipped with a 5-speed se- quential transmission with reverse gear. The shift lever is used in combination with the clutch pedal when shifting. See page 6-3 for shift lever operation. Ebu31450 fuel tank cap to open remove the fuel tank cap by turning it cou...

  • Page 60

    4-22 4 ebu35290 doors the door handle is located on the inside of each door. To open a door, pull the handle. To close a door, push or pull the door inward until it is securely latched. Be sure the door is se- curely latched after closing it. Tip when opening a door from the outside, use the “ ” mar...

  • Page 61

    4-23 4 to install a seat cushion, insert the projec- tions on the rear of the seat cushion under the seat frame, and then insert the projection on the front of the cushion into the grommet while pushing the cushion downward. Make sure the seats are properly secured before starting off. Warning! A lo...

  • Page 62

    4-24 4 ebu34993 adjusting the driver seat position the driver seat position can be adjusted to suit the driver’s preference. Warning! Nev- er adjust the seat position while operating the vehicle, otherwise the seat may sud- denly change position, which may lead to an accident. [ewb03990] to adjust t...

  • Page 63

    4-25 4 tip adjust the steering wheel position before starting off. Ebu33471 seat belts this vehicle is equipped with three-point seat belts for the driver and passenger. Always wear the seat belts properly while riding in the vehicle. See page 7-5 for more information. Tip if you shift the transmiss...

  • Page 64

    4-26 4 when storing any documents in the glove compartment, be sure to wrap them in a plas- tic bag so that they will not get wet. When washing the vehicle, be careful not to let any water enter the glove compartment. Notice ecb02071 to protect from damage, do not put metal items, like tools, or sha...

  • Page 65

    4-27 4 to access the storage compartment behind the driver seat, remove the storage compart- ment cover. Warning! Fuel vapors can be a fire or explosion hazard. To avoid injury or death, never store fuel or flammable liq- uids in this storage compartment. [ewb03230] notice: do not exceed the specifi...

  • Page 66

    4-28 4 when storing any documents in the storage compartments, be sure to wrap them in a plastic bag so that they will not get wet. When washing the vehicle, be careful not to let any water enter the storage compartments. Notice ecb02241 to protect from damage, do not put metal items, like tools, or...

  • Page 67

    4-29 4  do not place any other items than seal- able plastic containers in the cup hold- ers; otherwise, they may be thrown about and possibly injure people in the vehicle during sudden braking or an ac- cident. Ebu35020 cargo bed warning ewb03250  never carry passengers in the cargo bed.  do not...

  • Page 68

    4-30 4 ebu35660 flag pole bracket this model is equipped with a flag pole brack- et. Notice ecb03010 do not use the flag pole bracket as a cargo hook. Ebu36463 adjusting the front shock absorber as- semblies the shock absorber assemblies are equipped with a spring preload adjusting nut, a cross- ove...

  • Page 69

    4-31 4  always adjust the shock absorber as- semblies on the left and right side to the same setting. Uneven adjustment can cause poor handling and loss of stability, which could lead to an accident. Notice ecb00091 never turn an adjusting mechanism be- yond the minimum and maximum settings. Tip al...

  • Page 70

    4-32 4 yxz10ymsh tip  a special wrench can be obtained at a yamaha dealer to make this adjustment.  the spring preload setting is determined by measuring distance a, shown in the illustra- tion. The shorter distance a is, the higher the spring preload; the longer distance a is, the lower the sprin...

  • Page 71

    4-33 4 yxz10ymxh yxz10ymsh 3. Tighten the locknut to the specified torque. Notice: always tighten the locknut against the adjusting nut, and then tighten it to the specified torque. [ecb00082] crossover setting (yxz10ymsh) the crossover setting adjusts the timing when the shock absorber transitions ...

  • Page 72

    4-34 4 1. Loosen the crossover locknut as shown. Tip a special tool can be obtained at your yamaha dealer to make this adjustment. 2. Turn the crossover adjusting nut in direc- tion (a) to increase the crossover setting and in direction (b) to decrease the cross- over setting. 1. Distance b 2. Cross...

  • Page 73

    4-35 4 3. Tighten the locknut to the specified torque. Notice: always tighten the locknut against the adjusting nut, and then tighten it to the specified torque. [ecb00082] 1. Distance b 2. Crossover locknut 3. Crossover adjusting nut crossover setting: minimum (soft): distance a = 47.6 mm (1.88 in)...

  • Page 74

    4-36 4 rebound damping force (yxz10ymxh) turn the rebound damping force adjusting screw in direction (a) to increase the rebound damping force and thereby harden the damp- ing, and in direction (b) to decrease the re- bound damping force and thereby soften the damping. Rebound damping force (yxz10ym...

  • Page 75

    4-37 4 low speed rebound damping force to increase the rebound damping force and thereby harden the low speed rebound damping, turn the rebound damping force adjusting screw in direction (a). To decrease the rebound damping force and thereby soft- en the low speed rebound damping, turn the adjusting...

  • Page 76

    4-38 4 compression damping force high speed compression damping force to increase the compression damping force and thereby harden the high speed compres- sion damping, turn the compression damping force adjusting bolt in direction (a). To de- crease the compression damping force and thereby soften ...

  • Page 77

    4-39 4 low speed compression damping force to increase the compression damping force and thereby harden the low speed compres- sion damping, turn the compression damping force adjusting screw in direction (a). To de- crease the compression damping force and thereby soften the low speed compression d...

  • Page 78

    4-40 4 warning ewb00411 these shock absorber assemblies contain highly pressurized nitrogen gas. Read and understand the following information be- fore handling the shock absorber assem- blies.  do not tamper with or attempt to open the cylinder assemblies.  do not subject the shock absorber as- s...

  • Page 79

    4-41 4 warning ewb04140  suspension components become hot during operation. Never touch the com- pression damping force adjusting bolt and screw, the rebound damping force adjusting bolt and screw, or the oil reser- voir with your bare hand or skin until suspension components have cooled.  always ...

  • Page 80

    4-42 4 yxz10ymxh yxz10ymsh tip  a special wrench can be obtained at a yamaha dealer to make this adjustment.  the spring preload setting is determined by measuring distance a, shown in the illustra- tion. The shorter distance a is, the higher the spring preload; the longer distance a is, the lower...

  • Page 81

    4-43 4 yxz10ymxh yxz10ymsh spring preload setting: minimum (soft): distance a = 496.8 mm (19.56 in) (yxz10ymxh) 619.1 mm (24.37 in) (yxz10ymsh) standard: distance a = 484.1 mm (19.06 in) (yxz10ymxh) 606.4 mm (23.87 in) (yxz10ymsh) maximum (hard): distance a = 471.4 mm (18.56 in) (yxz10ymxh) 593.7 mm...

  • Page 82

    4-44 4 3. Tighten the locknut to the specified torque. Notice: always tighten the locknut against the adjusting nut, and then tighten it to the specified torque. [ecb00082] crossover setting (yxz10ymsh) the crossover setting adjusts the timing when the shock absorber transitions from the soft spring...

  • Page 83

    4-45 4 tip a special tool can be obtained at your yamaha dealer to make this adjustment. 2. Turn the crossover adjusting nut in direc- tion (a) to increase the crossover setting and in direction (b) to decrease the cross- over setting. 1. Special tool 2. 3/8 inch (9.5 mm) drive wrench 3. Crossover l...

  • Page 84

    4-46 4 3. Tighten the locknut to the specified torque. Notice: always tighten the locknut against the adjusting nut, and then tighten it to the specified torque. [ecb00082] rebound damping force (yxz10ymxh) turn the rebound damping force adjusting screw in direction (a) to increase the rebound dampi...

  • Page 85

    4-47 4 rebound damping force (yxz10ymsh) high speed rebound damping force to increase the rebound damping force and thereby harden the high speed rebound damping, turn the rebound damping force adjusting bolt in direction (a). To decrease the rebound damping force and thereby soften the high speed r...

  • Page 86

    4-48 4 low speed rebound damping force to increase the rebound damping force and thereby harden the low speed rebound damping, turn the rebound damping force adjusting screw in direction (a). To decrease the rebound damping force and thereby soft- en the low speed rebound damping, turn the adjusting...

  • Page 87

    4-49 4 yxz10ymxh yxz10ymsh low speed compression damping force to increase the compression damping force and thereby harden the low speed compres- sion damping, turn the compression damping force adjusting screw in direction (a). To de- crease the compression damping force and thereby soften the low...

  • Page 88

    4-50 4 yxz10ymxh yxz10ymsh warning ewb03500 these shock absorber assemblies contain highly pressurized nitrogen gas. Read and understand the following information be- fore handling the shock absorber assem- blies.  do not tamper with or attempt to open the cylinder assemblies.  do not subject the ...

  • Page 89

    4-51 4  do not deform or damage the cylinders in any way. Cylinder damage will result in poor damping performance.  do not dispose of a damaged or worn out shock absorber assembly yourself. Take the shock absorber assembly to a yamaha dealer for any service. Ebu35052 auxiliary dc jack the auxiliar...

  • Page 90

    4-52 4 5. Turn the accessory on. 6. When the auxiliary dc jack is not being used, cover it with the cap. 1. Auxiliary dc jack cap 2. Auxiliary dc jack maximum rated capacity for the auxiliary dc jack: dc 12 v, 10 a (120 w) 2 1 u2hc7me0.Book page 52 monday, june 20, 2016 5:34 pm.

  • Page 91

    5-1 5 ebu31574 for your safety – pre-operation checks ebu31583 inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection and maintenance procedures and schedules described in the own- er’s manual. Warning ewb00482 failure to inspe...

  • Page 92

    5-2 5 engine oil • check oil level. • fill with oil to proper level if necessary. 5-5, 8-15 drivetrain • check front differential, transmission case, and rear final gear for leakage. 5-6, 5-6, 5-7, 8-26, 8-29, 8-31 coolant • check coolant level in reservoir. • fill with coolant if necessary. 5-6, 8-...

  • Page 93

    5-3 5 ebu31731 front and rear brakes brake pedal  check that there is no free play in the brake pedal. If there is free play, have a yamaha dealer check the brake system. (see page 8-48.)  check the operation of the brake pedal. It should move smoothly and there should be a firm feeling when the b...

  • Page 94

    5-4 5 clutch fluid depress and release the clutch pedal five times. Check to see if any fluid is leaking out of the hoses, reservoir, or master cylinder. Check the clutch fluid level and correct if nec- essary. (see page 8-45.) tip if any leakage is found, or if the clutch pedal offers little resist...

  • Page 95

    5-5 5 if gasoline spills on your skin, wash with soap and water. If gasoline spills on your clothing, change your clothes. Your yamaha engine has been designed to use regular unleaded gasoline with a research octane number of 91 or higher (95 or higher for europe). If knocking or pinging occurs, use...

  • Page 96

    5-6 5 notice ecb03020  do not use oils with a diesel specifica- tion of “cd” or oils of a higher quality than specified. In addition, do not use oils labeled “energy conserving ii” or higher.  make sure that no foreign material en- ters the oil tank. Ebu35322 transmission make sure there is no oil...

  • Page 97

    5-7 5 ebu36030 differential gear make sure there is no oil leaking from the dif- ferential gear case. Ebu31790 accelerator pedal check to see that the accelerator pedal oper- ates correctly. It must operate smoothly and spring back to the idle position fully when re- leased. Have a yamaha dealer rep...

  • Page 98

    5-8 5 ebu35690 shift lever the shift lever should move smoothly both forward and backwards and return to its orig- inal position after a gear change is made. Check the shift lever and transmission for roughness before starting off. Tip the engine may need to be started for the transmission to engage...

  • Page 99

    5-9 5 specified could also cause the tire to dis- lodge from the rim under severe driving conditions. [ewb03960] set tire pressures to the following specifica- tions: recommended tire pressure: vehicle load: 0 - 195 kg (0 - 430 lb) front: 114.0 kpa (1.140 kgf/cm², 16.5 psi) rear: 128.0 kpa (1.280 kg...

  • Page 100

    5-10 5 the tire pressure gauge is included as stan- dard equipment. Make two measurements of the tire pressure and use the second reading. Dust or dirt in the gauge could cause the first reading to be incorrect. Tire wear limit when the tire groove decreases to 3 mm (0.12 in) due to wear, replace th...

  • Page 101

    6-1 6 ebu31871 operation ebu31880 read the owner’s manual carefully to be- come familiar with all controls. If there is a control or function you do not understand, ask your yamaha dealer. Warning ewb03290 failure to familiarize yourself with the con- trols can lead to loss of control, which could c...

  • Page 102

    6-2 6 10–20 hours: avoid prolonged operation above 6300 r/min. After break-in: the vehicle may now be operated normally. Ebu35342 starting the engine 1. Turn the key to “ ” (on). Notice ecb02291 the coolant temperature warning light and engine trouble warning light should come on, then go off. The e...

  • Page 103

    6-3 6 tip for maximum engine life, never accelerate hard when the engine is cold! Ebu35413 shift lever operation and reverse driv- ing this vehicle has a 5-speed forward and 1- speed reverse transmission. The transmis- sion allows you to control the amount of pow- er you have available at a given sp...

  • Page 104

    6-4 6  always use the clutch when changing gears. The engine and drivetrain are not designed to withstand the shock of forced shifting and can be damaged by shifting without using the clutch. To start out and accelerate 1. Take your foot off the accelerator pedal, apply the brake, and then release ...

  • Page 105

    6-5 6 can cause the tires to lose traction, reducing control and increasing the possibility of an ac- cident. Warning ewb00712 make sure the engine has sufficiently slowed before shifting to a lower gear. En- gaging a lower gear when the engine speed is too high could make the wheels stop rotating a...

  • Page 106

    6-6 6 tip when in reverse, the transmission gear dis- play should show “r” and the reverse indica- tor light should come on. 5. Release the reverse gear lock lever and the parking brake, if applied. 6. Check behind you and then release the brake pedal. 7. Press the accelerator pedal gradually and re...

  • Page 107

    6-7 6 ebu35061 selecting the drive mode the vehicle handles differently in each of the drive modes: “2wd”, “4wd” and “diff lock”. For example, the vehicle requires more effort to turn in “diff lock” than in “2wd”. Always stop the vehicle before changing the position of the on-command drive knob. The...

  • Page 108

    6-8 6 tip  when the knob is set to “diff lock” or “4wd”, the drive mode icon and the indicator light will flash until the differential gear is completely locked or unlocked.  turning the steering wheel back and forth will help the differential gear lock to engage or dis- engage.  to protect the d...

  • Page 109

    6-9 6 ebu35441 parking when parking, shift into first or reverse gear, stop the engine, and then apply the parking brake. See page 7-16 for when parking on a slope. Ebu35351 loading take extra precautions when driving with a load. Turn gradually and drive more slowly than you would without a load. T...

  • Page 110

    7-1 7 ebu31950 basic guide for safe use ebu31961 as a yxz1000r owner you are responsible for the safe and proper operation of this vehi- cle. Read this chapter and review the safety instructions in chapter 2 before operating the vehicle. Use these chapters and the labels on the vehicle to instruct n...

  • Page 111

    7-2 7 as the owner/operator, it is your responsibility to protect yourself and your passenger from accidents, including rollovers. The yxz1000r has many features, including a protective structure and seat belts, to help protect occu- pants, but the best way to avoid injuries is to avoid accidents. T...

  • Page 112

    7-3 7 biles, to promote safe driving behaviors, you should supervise younger drivers and consid- er setting rules and putting limits on how, when, and where the yxz1000r can be used. Passenger requirements this vehicle is designed for the operator and one passenger. Allowing passengers to ride impro...

  • Page 113

    7-4 7 the yxz1000r comes with a variety of fea- tures to help reduce the risk of driver and pas- senger injury. These features work together, and when properly used, these features will help protect the occupants in the event of an accident. If these features are not used prop- erly, they can cause ...

  • Page 114

    7-5 7 protective structure the vehicle cage/frame provides a protective structure that helps limit intrusions by branch- es or other objects and may reduce your risk of injury in accidents. The protective structure will not protect occupants in all rollovers or accidents. Body parts outside of vehic...

  • Page 115

    7-6 7 a crash can damage the restraint systems in your vehicle. A damaged restraint system may not properly protect the person using it, resulting in serious injury or death in a crash. To help make sure your restraint systems are working properly after a crash, have them in- spected and any necessa...

  • Page 116

    7-7 7 3. Push the latch plate into the buckle until it clicks. Pull up on the latch plate to make sure it is secure. 4. Put the lap portion of the belt low on your hips. Pull up on the shoulder part so the belt is snug across your hips. Be sure the seat belt is not caught on the shoulder bolster or ...

  • Page 117

    7-8 7 7. To release the buckle, firmly press the re- lease button. Doors the doors are designed to reduce the likeli- hood that you will stick your leg out to stop the vehicle from tipping over or for any other reason in a rollover. The doors may also re- duce intrusion of objects into the occupant ...

  • Page 118

    7-9 7 adjusting the handhold position the handhold can be adjusted to one of three positions to suit the passenger’s preference. Adjust the handhold position as follows. 1. Remove the locking pins. 2. Slide the handhold to the desired position and align the holes in the handhold bar with the holes i...

  • Page 119

    7-10 7 3. Insert the pins into the holes and secure them with the wire loops. Make sure that the handhold is properly secured before starting off. Seat and shoulder bolsters the seats and shoulder bolsters are designed to help keep you in the vehicle. Do not put your hand or arm on or outside of the...

  • Page 120

    7-11 7 floorboard the floorboard allows you to brace your feet, which helps you keep your body in the vehicle in the event of an accident or rollover. Keep your feet on the floorboard during operation. Steering wheel keep both hands on the steering wheel ex- cept when using your right hand to operat...

  • Page 121

    7-12 7 ebu35564 learning to operate your vehi- cle personal protective equipment the driver and passenger should wear the fol- lowing to reduce risk of injury in an accident:  approved motorcycle helmet that fits prop- erly correct grip example incorrect grip example 1. Approved motorcycle helmet 2...

  • Page 122

    7-13 7  eye protection (goggles, helmet face shield, or protective eyewear)  over-the-ankle boots, gloves, long-sleeved shirt or jacket, and long pants an approved helmet and other personal pro- tective equipment can help in a variety of ways, including:  reduce the severity of injuries if any pa...

  • Page 123

    7-14 7 become familiar with the way the vehicle han- dles in the various drive modes. Start off with two-wheel drive “2wd”, then four-wheel drive “4wd”, and finally four-wheel drive with the differential locked “diff lock”. Steering may take more effort in four-wheel drive with the differential lock...

  • Page 124

    7-15 7 if you think or feel that the vehicle may tip or roll, keep your body completely inside the protective structure of the vehicle:  brace yourself by pressing your feet firmly on the floorboard and keep a firm grip on the steering wheel or passenger handhold.  do not put your hands or feet ou...

  • Page 125

    7-16 7 leaving the vehicle do not get out of the vehicle while the engine is running. Take the key with when you leave the vehicle. There is a serious risk of injury or death because:  children or other unauthorized persons may attempt to operate the vehicle.  objects tossed into the vehicle may s...

  • Page 126

    7-17 7 tip you may need to turn the steering wheel left and right or release the clutch slightly to help the differential lock into place. 3. Stop the engine (turn the key to “ ” [off]). 4. With the brake pedal still being applied, set the parking brake. 5. Finally, get out of the vehicle and block ...

  • Page 127

    7-18 7 even on flat, open areas. These rollovers can result in crushed limbs and other serious inju- ries or death to drivers or passengers. When operating the vehicle in areas which re- quire the use of a safety flag, mount the safety flag pole on the flag pole bracket. See page 4-30. Hills choose ...

  • Page 128

    7-19 7 over. Practice first on gentle slopes before at- tempting steeper hills. Always check the terrain carefully before attempting any hill. To climb a hill, you need traction, momentum, and steady throttle. For more traction and control for climbing steeper and/or rougher slopes, shift into low g...

  • Page 129

    7-20 7 if you are sliding or skidding, try to steer in the direction the vehicle is sliding, to regain con- trol. For example, if you feel the back of the vehicle start to slide to your right, steer to the right. If you must turn on the hill to avoid an obsta- cle, do so slowly and carefully. If the...

  • Page 130

    7-21 7 wet brakes may have reduced effectiveness. After leaving the water, test your brakes. If necessary, apply the brakes several times to let friction dry out the linings. Notice ecb02950 after driving your vehicle in water, be sure to drain the trapped water by removing the check hoses at the bo...

  • Page 131

    7-22 7 muffler or exhaust pipe, or next to other hot parts. Check under the vehicle after operating in areas where combustible materials may have collected. Do not idle or park the vehicle in long dry grass or other dry ground cover. Encountering obstacles if you cannot go around an obstacle, such a...

  • Page 132

    8-1 8 ebu32003 periodic maintenance and adjustment ebu32010 periodic inspection, adjustment, and lubrica- tion will keep your vehicle in the safest and most efficient condition possible. Safety is an obligation of the vehicle owner/operator. The most important points of vehicle inspection, adjustmen...

  • Page 133

    8-2 8 ebu33560 owner’s manual and tool kit you are recommended to put this owner’s manual in the vinyl bag and always carry it in the glove compartment as shown. Put the owner’s tool kit and tire pressure gauge under the passenger seat. The service information included in this man- ual is intended t...

  • Page 134

    8-3 8 if you do not have a torque wrench available during a service operation requiring one, take your vehicle to a yamaha dealer to check the torque settings and adjust them as neces- sary. U2hc7me0.Book page 3 monday, june 20, 2016 5:34 pm.

  • Page 135

    8-4 8 ebu35770 periodic maintenance chart for the emission control system  for vehicles equipped with an odometer or an hour meter, follow the km (mi) or hours mainte- nance intervals. However, keep in mind that if the vehicle isn’t used for a long period of time, the month maintenance intervals sh...

  • Page 136

    8-5 8 6 * exhaust system • check for leakage. • check for looseness and tighten all screw clamps and joints if necessary. • replace gasket(s) if necessary. √ √ √ 7 * air induction sys- tem • check the air cut-off valve, reed valve, and hose for damage. • check condition and clean or replace if nec- ...

  • Page 137

    8-6 8 ebu35800 general maintenance and lubrication chart no. Item routine initial every whichev- er comes first month 1 3 6 6 12 km (mi) 320 (200) 1300 (800) 2500 (1600) 2500 (1600) 5000 (3200) hours 20 80 160 160 320 1 * cooling system • check coolant leakage. • repair if necessary. √ √ √ √ √ • cha...

  • Page 138

    8-7 8 7 * clutch • check operation and for fluid leakage. • correct if necessary. √ √ √ √ √ 8 * brake system • check operation, brake pad wear, and for fluid leakage. • correct if necessary, replace pads if worn to the limit. √ √ √ √ √ 9 * parking brake • check operation and free play/brake pad wear...

  • Page 139

    8-8 8 14 * wheels • check balance, runout, and for damage. • balance wheel if necessary. • replace wheel if damaged or if runout is over specified limits. √ √ √ √ • check and tighten the bead lock (for equipped models). Every 500 km (300 mi) 15 * wheel bearings • check bearing assemblies for loose- ...

  • Page 140

    8-9 8 ebu35070 tip  inspect and service the vehicle more frequently if you drive aggressively or in severe conditions such as rain, mud, sand or unusually dusty areas.  service the clutch system in similar fashion and at similar intervals to the brake system.  the service items contained herein s...

  • Page 141

    8-10 8 ebu35080 hood to remove remove the bolts, and then pull the hood off as shown. To install place the hood in the original position, and then install the bolts. Ebu35093 panels the panels shown need to be removed to perform some of the maintenance jobs de- scribed in this chapter. Refer to this...

  • Page 142

    8-11 8 panel a to remove the panel remove the panel by pulling it up as shown. To install the panel place the panel in the original position. 1. Panel a 2. Panel b 1. Panel c 1 2 1 1. Panel a 1 u2hc7me0.Book page 11 monday, june 20, 2016 5:34 pm.

  • Page 143

    8-12 8 panel b to remove the panel 1. Remove the hood. (see page 8-10.) 2. Remove panel a. 3. Remove the top cover by removing the quick fastener screw and the bolts. 4. Remove the passenger seat cushion. (see page 4-22.) 5. Remove the passenger seat by removing the bolts. 1. Top cover 2. Bolt 3. Qu...

  • Page 144

    8-13 8 6. Remove the quick fastener screws and the bolts, and then pull the panel off as shown. To install the panel 1. Place the panel in the original position, and then install the bolts and the quick fastener screws. 1. Passenger seat 2. Bolt 3. Seat belt 1 3 2 2 1. Panel b 2. Quick fastener scre...

  • Page 145

    8-14 8 2. Install the passenger seat by installing the bolts, and then tighten them to the spec- ified torque. Tip  make sure that the seat frame is properly secured.  place the passenger seat belt in the original position. 3. Install the passenger seat cushion. 4. Install the top cover by install...

  • Page 146

    8-15 8 to install the panel place the panel in the original position, and then install the quick fastener screws. Ebu35434 engine oil and oil filter check the engine oil level before each opera- tion. In addition, change the oil and replace the filter at the intervals specified in the gen- eral main...

  • Page 147

    8-16 8 6. If the oil level is not between the tip of the dipstick and the maximum level mark, add sufficient oil of the recommended type to raise it to the correct level. 7. Check the o-ring for damage, and re- place it if necessary. 8. Install the engine oil tank filler cap. 9. Install the panel. T...

  • Page 148

    8-17 8 6. Remove the engine oil tank filler cap and the cylinder head cap. 7. Check the o-ring for damage, and re- place it if necessary. 8. Remove the oil tank drain bolt and its gasket to drain the engine oil from the oil tank. 1. Engine oil tank filler cap 1. Cylinder head cap 1 1 1. Engine oil t...

  • Page 149

    8-18 8 9. Place an oil pan under the engine to col- lect the used engine oil. 10. Remove the engine oil drain bolt and its gasket to drain the oil from the engine. Tip a “ ” mark is stamped on the crankcase near the engine oil drain bolt for easy identifi- cation. 11. Install the engine oil drain bo...

  • Page 150

    8-19 8 12. Add 2.00 l (2.11 us qt, 1.76 imp.Qt) of the recommended engine oil to the oil tank, and then install and tighten the en- gine oil tank filler cap and the cylinder head cap. 13. Start the engine, warm it up for several minutes, and then turn it off. 14. Remove the engine oil tank filler ca...

  • Page 151

    8-20 8 15. Install and tighten the engine oil tank filler cap. 16. Start the engine, and then let it idle for several minutes while checking it for oil leakage. If oil is leaking, immediately turn the engine off and check for the cause. 17. Turn the engine off, wait at least ten mi- nutes, and then ...

  • Page 152

    8-21 8 4. Remove the bolts, and then slide the cen- ter bottom panel rearward to remove it. 5. Drain the engine oil from the both the oil tank and the engine. Tip refer to steps 2–10 of the “to change the en- gine oil” section for the oil draining procedure. 6. Remove the oil filter cartridge with a...

  • Page 153

    8-22 8 tip an oil filter wrench is available from a yamaha dealer. 7. Apply a light coat of clean engine oil to the o-ring of the new oil filter cartridge. Tip make sure that the o-ring is properly seated. 8. Install the new oil filter cartridge with an oil filter wrench, and then tighten it to the ...

  • Page 154

    8-23 8 9. Install the drain bolts, and then add the specified amount of the recommended engine oil. Check the engine oil level and the vehicle for oil leakage. Install the en- gine oil tank cover and panel c. Tip refer to steps 11–19 of the “to change the engine oil” section for the oil filling proc...

  • Page 155

    8-24 8 11. Install the center bottom panel bolts, and then tighten them to the specified torque. 1. Center bottom panel 1 1. Bolt a 2. Bolt b 3. Bolt c 1 2 3 u2hc7me0.Book page 24 monday, june 20, 2016 5:34 pm.

  • Page 156

    8-25 8 12. Install the rear bottom panel by installing the bolts, and then tightening them to the specified torque. 13. Install the side panel bolts, and then tight- en them to the specified torque. 1. Bolt a 2. Bolt b 3. Bolt c tightening torques: bolt a: 7 n·m (0.7 kgf·m, 5.1 lb·ft) bolt b: 7 n·m ...

  • Page 157

    8-26 8 ebu35104 transmission oil check the oil level and change the transmis- sion oil at the intervals specified in the general maintenance and lubrication chart. Notice ecb02910 when checking or changing the transmis- sion oil, make sure that no foreign material enters the transmission. If necessa...

  • Page 158

    8-27 8 tip the transmission oil level should be between the tip of the dipstick and the maximum level mark. 4. If the oil level is at or below the tip of the dipstick, add sufficient oil of the recom- mended type to raise it to the correct lev- el. 5. Check the o-ring for damage, and re- place it if...

  • Page 159

    8-28 8 5. Install the transmission oil drain bolt and new gasket, and then tighten the bolt to the specified torque. 6. Check the o-ring for damage, and re- place it if necessary. 7. Refill with the specified amount of the recommended oil, and then install the transmission oil filler cap. Notice ecb...

  • Page 160

    8-29 8 8. Start the engine and drive the vehicle for a few minutes to circulate the transmis- sion oil. 9. Park the vehicle on a level surface, stop the engine, and then check the transmis- sion case for oil leakage. Tip if oil is leaking confirm that the transmission oil filler cap is properly inst...

  • Page 161

    8-30 8 4. Check the gasket for damage, and re- place it if necessary. 5. Install the oil filler bolt and its gasket, and then tighten the bolt to the specified torque. Changing the final gear oil 1. Park the vehicle on a level surface. 2. Place an oil pan under the final gear case to collect the use...

  • Page 162

    8-31 8 tip  gl-4 is a quality and additive rating; gl-5 rated hypoid gear oils may also be used.  if desired, an sae 80w-90 hypoid gear oil may be used instead. 6. Check the oil filler bolt gasket for dam- age, and replace it if necessary. 7. Install the oil filler bolt and its gasket, and then ti...

  • Page 163

    8-32 8 3. If the level is low, add sufficient oil of the recommended type to raise it to the specified level. Notice: be sure no for- eign material enters the differential gear case. [ecb00412] 4. Check the gasket for damage, and re- place it if necessary. 5. Install the differential gear oil filler...

  • Page 164

    8-33 8 4. Install the differential gear oil drain bolt and its new gasket, and then tighten the bolt to the specified torque. 5. Refill the differential gear case with the recommended oil. Notice: be sure no foreign material enters the differential gear case. [ecb00412] tip  gl-4 is a quality and a...

  • Page 165

    8-34 8 3. Check the coolant level when the engine is cold (the coolant level will vary with en- gine temperature). Tip the coolant level in the coolant reservoir should be between the minimum and maxi- mum level marks. 4. If the coolant level is at or below the mini- mum level mark, remove the coola...

  • Page 166

    8-35 8 tip  the radiator fan automatically switches on or off according to the temperature of the coolant in the radiator.  if the engine overheats, see page 8-67 for instructions. Ebu32400 axle boots check the axle boots for holes or tears. If any damage is found, have them replaced by a yamaha d...

  • Page 167

    8-36 8 the porcelain insulator around the center electrode of each spark plug should be a me- dium-to-light tan color (the ideal color when the vehicle is ridden normally), and all spark plugs installed in the engine should have a similar color. If any spark plug shows a dis- tinctly different color...

  • Page 168

    8-37 8 tip if a torque wrench is not available when in- stalling the spark plug, a good estimate of the correct torque is 1/4–1/2 turn past finger tight. However, the spark plug should be tightened to the specified torque as soon as possible. Notice ecb02900 do not use any tools to remove or install...

  • Page 169

    8-38 8 tip service the air filters more frequently when operating in wet or dusy environments. Whenever air filter maintenance is performed:  check the air inlet for obstructions and the air filter case for dirt and foreign matter.  check the air filter case check hoses for dirt or water and clean...

  • Page 170

    8-39 8 3. Remove the foam air filter. 4. Remove the foam air filter element from the air filter frame. 1. Air filter case cover 2. Air filter case cover lock 3. Match mark 2 1 3 1. Foam air filter 1 u2hc7me0.Book page 39 monday, june 20, 2016 5:34 pm.

  • Page 171

    8-40 8 5. Wash the foam material gently but thor- oughly in parts cleaning solvent. Warning! Using gasoline or other flammable solvents to clean the air fil- ter element can cause a fire or explo- sion, which could lead to serious injury. [ewb03360] 6. Squeeze out the excess solvent. Notice: do not ...

  • Page 172

    8-41 8 10. Thoroughly apply yamalube foam air fil- ter oil (or other quality liquid foam air fil- ter—do not use a spray-type product) to the foam material. The foam air filter ele- ment should be wet but not dripping. 11. Pull the foam air filter element over its frame. 12. Install the air filter. ...

  • Page 173

    8-42 8 ebu35141 cleaning the spark arrester warning ewb03370 hot exhaust system may cause burns. To avoid burns or fires, make sure that the en- gine is stopped and the exhaust system is cool before cleaning the spark arrester. Do not start the engine while cleaning the ex- haust system. 1. Remove t...

  • Page 174

    8-43 8 2. Remove the tailpipe bolts. 3. Remove the tailpipe by pulling it out of the muffler, and then remove the gasket. 4. Tap the tailpipe lightly, and then use a wire brush to remove any carbon depos- its from the spark arrester portion of the tailpipe and inside of the tailpipe housing. 5. Inst...

  • Page 175

    8-44 8 8. Install the tailpipe cover bolts and tighten them to the specified torque. Ebu32460 valve clearance the correct valve clearance changes with use, resulting in improper fuel/air supply or engine noise. To prevent this, the valve clear- ance must be adjusted regularly. This adjust- ment howe...

  • Page 176

    8-45 8 ebu32490 checking the parking brake pads each brake pad is provided with a wear indi- cator groove, which allows you to check the brake pad wear without having to disassem- ble the brake. If a brake pad has worn to the point that the wear indicator groove has al- most disappeared, have a yama...

  • Page 177

    8-46 8 tip  the brake and clutch fluid reservoirs are lo- cated under the hood (page 8-10).  for an accurate reading, make sure the ve- hicle is parked on a level surface. Warning ewb03910 improper maintenance can result in loss of braking ability or clutch operation. Ob- serve these precautions: ...

  • Page 178

    8-47 8  be careful that water or dust does not enter the brake or clutch fluid reservoir when refilling. Water will significantly lower the boiling point of the fluid and may result in vapor lock. Notice ecb01161 brake fluid may damage painted surfaces or plastic parts. Always clean up spilled flui...

  • Page 179

    8-48 8 tip don’t forget to have your yamaha dealer check the clutch and transmission as a whole at the intervals specified in the general main- tenance and lubrication chart. Ebu32530 checking the brake pedal have a yamaha dealer check the brakes at the intervals specified in the periodic mainte- na...

  • Page 180

    8-49 8 ebu35820 checking the accelerator pedal the accelerator pedal should operate smoothly and spring back to position when released. If the pedal free play is out of spec- ification, have a yamaha dealer adjust or re- place the throttle wire. Ebu35194 parking brake lever free play adjust- ment pe...

  • Page 181

    8-50 8 5. Slide the rubber cover back on the park- ing brake cable. 6. Loosen the locknut. 7. Turn the adjusting nut in direction (a) to increase the free play or in direction (b) to decrease the free play. 8. Tighten the locknut, and then slide the rubber cover to its original position. 9. Install ...

  • Page 182

    8-51 8 ebu35930 cable inspection and lubrication warning ewb03380 damaged cables could restrict operation, which may cause an accident or injury. In- spect control cables frequently and re- place damaged cables. Corrosion can result when the outer covering of control cables becomes damaged. Cables c...

  • Page 183

    8-52 8 ebu32582 checking the stabilizer bushes the stabilizer bushes must be checked for cracks or damage at the intervals specified in the periodic maintenance and lubrication chart. Have a yamaha dealer replace the stabilizer bushes if necessary. Front rear ebu35211 upper and lower arm pivot lubri...

  • Page 184

    8-53 8 front rear ebu32590 rear knuckle upper and lower pivot lu- brication (left and right) lubricate the knuckle upper and lower pivots with a grease gun. Ebu35220 drive shaft universal joint lubrication lubricate the drive shaft universal joint with a grease gun. Recommended lubricant: lithium-so...

  • Page 185

    8-54 8 ebu32600 steering shaft lubrication lubricate the pivot points. Ebu32610 wheel removal 1. Loosen the wheel nuts. 2. Elevate the vehicle and place a suitable stand under the frame. 3. Remove the nuts from the wheel. 4. Remove the wheel. Recommended lubricant: lithium-soap-based grease recommen...

  • Page 186

    8-55 8 ebu35832 checking and tightening the bead lock (yxz10ymsh) check the bead lock at the intervals specified in the general maintenance and lubrication chart and whenever the tires have been re- placed. Tighten the bead lock bolts to the specified torque in a crisscross pattern. Ebu32620 tire re...

  • Page 187

    8-56 8 were designed to match the performance ca- pabilities and to provide the best combination of handling, braking, and comfort. It is best to replace all four tires at the same time. If that is not possible, you must replace the tires in pairs (front or rear) with tires of the same size and type...

  • Page 188

    8-57 8 ebu35230 battery the battery is located under panel a. (see page 8-10.) this model is equipped with a vrla (valve regulated lead acid) battery. There is no need to check the electrolyte or to add dis- tilled water. However, the battery lead con- nections need to be checked and, if necessary, ...

  • Page 189

    8-58 8 3. Remove the battery holding plate by re- moving the bolts. 4. Disconnect the negative battery lead first, then the positive battery lead by remov- ing their bolt. Notice: when removing the battery, the main switch must be off, and the negative lead must be dis- connected before the positive...

  • Page 190

    8-59 8 notice ecb00932 to charge a vrla (valve regulated lead acid) battery, a special (constant-voltage) battery charger is required. Using a con- ventional battery charger will damage the battery. To store the battery  if the vehicle will not be used for more than one month, remove the battery, f...

  • Page 191

    8-60 8 3. Install the battery holding plate by install- ing the bolts. 4. Install the panel. Ebu35243 jump-starting jump-starting the vehicle should be avoided. The battery should be removed and charged instead. Warning ewb03430 to avoid battery explosion and/or serious damage to the electrical syst...

  • Page 192

    8-61 8 negative lead to an unpainted metal sur- face of the passenger seat frame near the center console in the yxz1000r. 6. Start the engine. (refer to “starting the engine” on page 6-2.) 7. After the engine starts, disconnect the negative lead of the jumper cable from the seat frame and charged ba...

  • Page 193

    8-62 8 if a fuse is blown, replace it as follows. 1. Turn the key to “ ” (off) and turn off the electrical circuit in question. Notice ecb00641 to prevent accidental short-circuiting, turn off the main switch when checking or replacing a fuse. 2. Remove panel a. (see page 8-10.) 3. Remove the blown ...

  • Page 194

    8-63 8 4. Turn the key to “ ” (on) and turn on the electrical circuit in question to check if the device operates. If the fuse blows again immediately, have a yamaha dealer check the electrical system. 5. Install the panel. Ebu35261 headlights this model is equipped with led headlights. There are no...

  • Page 195

    8-64 8 ebu32681 headlight beam adjustment notice ecb00691 it is advisable to have a yamaha dealer make this adjustment. To raise the beam, turn the headlight beam adjusting screw in direction (a). To lower the beam, turn the headlight beam adjusting screw in direction (b). Ebu35271 tail/brake light ...

  • Page 196

    8-65 8 the fuel, compression, or ignition systems can cause poor starting and loss of power. The troubleshooting chart describes a quick, easy procedure for making checks. If your vehicle requires any repair, take it to a yamaha deal- er. The skilled technicians at a yamaha dealer- ship have the too...

  • Page 197

    8-66 8 ebu35910 troubleshooting charts starting problems or poor engine performance check the fuel level in the fuel tank. 1. Fuel there is enough fuel. There is no fuel. Check the battery. Supply fuel. The engine does not start. Check the battery. Operate the electric starter. 4. Compression there ...

  • Page 198

    8-67 8 engine overheating wait for the engine to cool before removing the radiator cap. Warning! If the engine is not cool when removing the radiator cap, hot fluid and steam could blow out under pressure and burn you. [ewb03460] place a thick rag over the cap and remove the cap slowly to allow any ...

  • Page 199

    9-1 9 ebu32720 cleaning and storage ebu35920 cleaning frequent, thorough cleaning of your vehicle will not only enhance its appearance but will improve its general performance and extend the useful life of many components. 1. Before cleaning the vehicle: a. Block off the end of the exhaust pipe to p...

  • Page 200

    9-2 9 7. Automotive-type wax may be applied to all painted and chrome-plated surfaces. Avoid combination cleaner-waxes. Many contain abrasives which may scratch the paint or protective finish. When finished, start the engine and let it idle for several minutes. Ebu32741 storage long term storage (60...

  • Page 201

    9-3 9 6. If storing in a humid or salt-air atmo- sphere, coat all exposed metal surfaces with a light film of oil. Do not apply oil to any rubber parts or the seat covers. 7. Remove the battery and charge it. Store it in a dry place and recharge it once a month. Do not store the battery in an ex- ce...

  • Page 202

    10-1 10 ebu32750 specifications dimensions: overall length: 3121 mm (122.9 in) overall width: 1626 mm (64.0 in) overall height: 1834 mm (72.2 in) wheelbase: 2300 mm (90.6 in) ground clearance: 330 mm (13.0 in) minimum turning radius: 6000 mm (236 in) weight: curb weight: 685.0 kg (1510 lb) (yxz10ymx...

  • Page 203

    10-2 10 type: sae 5w-30, 10w-30, 10w-40, 15w-40, 20w-40 or 20w- 50 recommended engine oil grade: api service sg type or higher, jaso standard ma engine oil quantity: without oil filter cartridge replacement: 2.50 l (2.64 us qt, 2.20 imp.Qt) with oil filter cartridge replacement: 2.70 l (2.85 us qt, ...

  • Page 204

    10-3 10 spark plug (s): manufacturer/model: ngk/cr9eb spark plug gap: 0.7–0.8 mm (0.028–0.031 in) clutch: clutch type: wet, multiple-disc transmission: primary reduction system: spur gear primary reduction ratio: 88/53 (1.660) secondary reduction system: shaft drive secondary reduction ratio: 41/22 ...

  • Page 205

    10-4 10 tire air pressure (measured on cold tires): recommended: vehicle load: 0 - 195 kg (0 - 430 lb) front: 114.0 kpa (1.140 kgf/cm², 16.5 psi) rear: 128.0 kpa (1.280 kgf/cm², 18.5 psi) vehicle load: 195 kg - maximum (430 lb - maximum) front: 114.0 kpa (1.140 kgf/cm², 16.5 psi) rear: 169.0 kpa (1....

  • Page 206

    10-5 10 electrical system: ignition system: tci charging system: ac magneto battery: model: u1-h11l voltage, capacity: 12 v, 28.0 ah bulb voltage, wattage × quantity: headlight: led tail/brake light: led neutral indicator light: led high beam indicator light: led reverse indicator light: led coolant...

  • Page 207

    10-6 10 ebu33221 for europe only the figures quoted are emission levels and are not necessarily safe working levels. Whilst there is a correlation between the emission and exposure levels, this cannot be used reli- ably to determine whether or not further pre- cautions are required. Factors that inf...

  • Page 208

    11-1 11 ebu32770 consumer information ebu33320 identification number records record the vehicle identification number and model label information in the spaces provid- ed for assistance when ordering spare parts from a yamaha dealer or for reference, in case the vehicle is stolen. Vehicle identifica...

  • Page 209

    11-2 11 1. Model label 1 u2hc7me0.Book page 2 monday, june 20, 2016 5:34 pm.

  • Page 210

    12-1 12 index a accelerator pedal .........................................................4-18 accelerator pedal, checking ........................................8-49 accelerator pedal, pre-operation check ........................5-7 air filter ........................................................

  • Page 211

    12-2 12 helmet indicator light ..................................................... 4-6 high beam indicator light ............................................... 4-3 hood ............................................................................ 8-10 i identification number records .................

  • Page 212

    12-3 12 tires, pre-operation check .............................................5-8 transmission oil ...........................................................8-26 transmission, pre-operation check ...............................5-6 troubleshooting .....................................................

  • Page 213

    U2hc7me0.Book page 4 monday, june 20, 2016 5:34 pm.

  • Page 214

    Original instructions printed in usa 2016.04-0.3 ×2 cr (e) u2hc7me0.Book page 1 monday, june 20, 2016 5:34 pm.