Yamaha YDRE Owner's Manual - Maintenance

Manual is about: 48 VOLT PERSONAL TRANSPORT VEHICLE

Summary of YDRE

  • Page 1

    Lit-19626-20-15 jc1-f8199-40 yamaha motor corporation usa 800-962-7926 printed in u.S.A 2015-kcc 48 volt ac personal transport vehicle ydre ! Owner’s / operator’s manual read this manual carefully! It contains important safety information. Jc1-f8199-40 jc1-f8199-40_cover.Qxp_lit_19626_00_81 cover.Qx...

  • Page 2: Introduction

    Introduction congratulations on your purchase of a yamaha personal transport vehicle (ptv). This manual contains information you will need for proper operation, maintenance, and care of your ptv. A thorough understanding of these simple instructions will help you to obtain maximum enjoyment from you...

  • Page 3: Important Manual

    Ii jc1 important manual information tip yamaha continually seeks advancements in product design and quality; therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your ptv and this manual. If you have an...

  • Page 4: Warranty

    Iii jc1 1 warranty contents 1 important labels 2 safety considerations 4 maintenance 8 storage specifications 9 wiring 11 operation 7 pre-operation checks 6 controls 5 operator safety 3 10 jc1-f8199-40.Qxp_lit_19626_00_81.Qxd 9/30/14 11:57 am page 3.

  • Page 5: Warranty

    1 2 3 4 5 6 7 8 9 10 11 1-1 jc1 warranty limited 4-year personal transport vehicle limited warranty yamaha golf-car company hereby warrants that any new ydra gas or ydre electric yamaha personal transport vehicle (ptv) purchased from an authorized yamaha golf car dealer in the united states will be ...

  • Page 6: Warranty

    1 2 3 4 5 6 7 8 9 10 11 warranty 1-2 jc1 yamaha golf-car company (herein referred to as “ygc”) hereby warrants to the original retail purchaser or lessee of a yamaha the drive golf car or ptv, adventurer utility vehicle, or yamaha concierge transportation or specialty vehicle purchased from an autho...

  • Page 7: Important Labels

    1 2 3 4 5 6 7 8 9 10 11 2-1 jc1 y-2413 3 5 4 1 2 safety and instruction labels please read the following labels carefully before operating your ptv, and promptly replace any labels which become damaged or removed. Death or serious personal injury can result from failing to read and comply with the s...

  • Page 8: Important Labels

    1 2 3 4 5 6 7 8 9 10 11 important labels 2-2 jc1 3 w arning jc0-k7768-60 off on on t o r educe the risk of accidents and injury or dea th: • read the label located on the steering wheel befor e operation. • operate only when authorized and only in designated ar eas. • operate fr om driver’ s seat on...

  • Page 9: Important Labels

    Important labels 1 2 3 4 5 6 7 8 9 10 11 2-3 jc1 y -1607e year of c onstruc tion: 20xx yamaha mo tor powered produc ts co ., l td . 200-1 sak ag aw a, k akega w a, jap an max. Ba tter y weight : xxx k g model: ydrex pt v max. Power: x.X kw weight (no ba tt ): xxx k g jxx -f4236- xx 5 jc1-f8199-40.Qx...

  • Page 10: Ptv Serial Number

    1 2 3 4 5 6 7 8 9 10 11 2-4 jc1 y-1539c jcx-000000 ptv serial number the ptv serial number is identified in the location shown. Tip the first three digits of the serial number are for model identification; the remaining digits are the unit production number. Keep a record of these numbers for refere...

  • Page 11: Operator Safety

    Operator safety 1 2 3 4 5 6 7 8 9 10 11 3-1 ! Y-2402 y-68 yamaha ptvs are designed to be simple to operate. However, be sure to observe the following to reduce the risk of serious injury or death due to loss of control and other hazards: before operating the ptv read this owner’s/operator’s manual a...

  • Page 12: Operator Safety

    1 2 3 4 5 6 7 8 9 10 11 3-2 jc1 use extra care in congested areas or when backing up. Always back up slowly, and watch carefully. Avoid starting or stopping abruptly. Vary the speed of the ptv to match the terrain. Avoid turning the steering wheel too sharply at higher speeds to avoid tipping or rol...

  • Page 13: Safety Considerations

    Safety considerations 1 2 3 4 5 6 7 8 9 10 11 4-1 jc1 ! Like all machines, ptvs can cause injury if improperly used or maintained. Experience has shown that ptvs are safe when operated in accordance with the safety warnings affixed to every ptv. Driver qualifications allow only authorized people to ...

  • Page 14: Safety Considerations

    1 2 3 4 5 6 7 8 9 10 11 safety considerations 4-2 jc1 ! Loose terrain – avoid areas of loose terrain which may cause a ptv to lose traction and affect stability. Take notice of conditions and reduce speed when driving on uneven or loose terrain. Pedestrian areas – avoid areas with pedestrian traffic...

  • Page 15: Safety Considerations

    1 2 3 4 5 6 7 8 9 10 11 jc1 safety considerations ! Safety precautions during maintenance when performing maintenance, follow all safety instructions contained in the manufacturer’s operation and service manuals, as well as the following safety procedures: properly immobilize ptv before beginning an...

  • Page 16: Controls

    1 2 3 4 5 6 7 8 9 10 11 controls 5-1 jc1 y-2415 10 9 9 y-2414 1 7 2 5 6 3 4 8 y-919aaa 17 18 19 20 y-2416 16 15 11 14 13 12 features 1 drive select switch 2 main/light switch 3 brake pedal 4 parking brake pedal 5 accelerator pedal 6 horn switch 7 steering wheel 8 energy gauge 9 reflector a batteries...

  • Page 17: Controls

    Controls 1 2 3 4 5 6 7 8 9 10 11 5-2 jc1 y-2404 battery warning jc0-k7768-60 off rev fwd on on to reduce the risk of accidents and injury or death: • read the label located on the steering wheel before operation. • operate only when authorized and only in designated areas. • operate from driver’s se...

  • Page 18: Controls

    1 2 3 4 5 6 7 8 9 10 11 controls 5-3 jc1 as the battery energy decreases, the leds will move to the left toward the “e.” when the led light below the “e” is the only one lit, the batteries must be charged. Use the table to determine the remaining battery capacity. For example, if 7 of the 9 led ligh...

  • Page 19: Controls

    Controls 1 2 3 4 5 6 7 8 9 10 11 5-4 jc1 y-22a c accelerator pedal the accelerator pedal controls the ptv’s speed. Action car speed depress pedal increase release pedal decrease å accelerator pedal brake pedal press down on the brake pedal to stop the ptv. ∫ brake pedal parking brake pedal press dow...

  • Page 20: Controls

    1 2 3 4 5 6 7 8 9 10 11 controls 5-5 tow switch before operating the car, make sure the tow switch is in the “run” position. å tow switch ensure that the “drive select switch” is in the “fwd” position and then move the “tow switch” to “tow” before towing. After moving switch from “run” to “tow,” wai...

  • Page 21: Pre-Operation Checks

    Pre-operation checks 1 2 3 4 5 6 7 8 9 10 11 6-1 jc1 y-905 pre-operation checks should be made each time you use your ptv. Get in the habit of performing the following checks in the same way so that they become second nature. To keep car from moving while performing pre-operation checks: remove main...

  • Page 22: Pre-Operation Checks

    1 2 3 4 5 6 7 8 9 10 11 pre-operation checks jc1 battery charge batteries before each use. See charging steps in chapter 8, maintenance. Check that the batteries are held securely in place to prevent the batteries from being damaged from vibration or jarring. Also check that no battery caps are miss...

  • Page 23: Pre-Operation Checks

    Pre-operation checks 1 2 3 4 5 6 7 8 9 10 11 6-3 y-20a a y-2410 y-2411 8888.8 battery warning jc0-k7768-60 off rev fwd on on to reduce the risk of accidents and injury or death: • read the label located on the steering wheel before operation. • operate only when authorized and only in designated are...

  • Page 24: Pre-Operation Checks

    1 2 3 4 5 6 7 8 9 10 11 pre-operation checks 6-4 jc1 brake pedal make sure the brake pedal feels firm when pressed and returns to its original position when released. ∫ brake pedal parking brake pedal make sure the parking brake pedal locks in place with a positive click, and releases when the accel...

  • Page 25: Operation

    Operation 1 2 3 4 5 6 7 8 9 10 11 7-1 jc1 y-2405 battery warning jc0-k7768-60 off rev fwd on on to reduce the risk of accidents and injury or death: • read the label located on the steering wheel before operation. • operate only when authorized and only in designated areas. • operate from driver’s s...

  • Page 26: Operation

    1 2 3 4 5 6 7 8 9 10 11 operation 7-2 jc1 stopping to stop the ptv, gradually press down on the brake pedal. å brake pedal do not hold the ptv on an incline with the accelerator – use the brake. Transmission damage can result. When the ptv has come to a stop, apply the parking brake pedal and turn t...

  • Page 27: Maintenance

    Maintenance 1 2 3 4 5 6 7 8 9 10 11 8-1 jc1 periodic maintenance charts regular maintenance is required for the best performance and safe operation of your ptv. Be sure to turn off the main switch and apply the parking brake when you perform maintenance, unless otherwise specified. If the owner is n...

  • Page 28: Maintenance

    1 2 3 4 5 6 7 8 9 10 11 maintenance 8-2 jc1 daily pre- opera- tion 20 hours 100 miles 160 kms (every month) 125 hrs 600 mls 1000 kms (every 6 months) 250 hrs 1200 mls 2000 kms (every year) 500 hrs 2500 mls 4000 kms (every 2 years) 1000 hrs 5000 mls 8000 kms (every 4 years) page remarks 40 rounds 250...

  • Page 29: Maintenance

    Maintenance 1 2 3 4 5 6 7 8 9 10 11 8-3 jc1 battery care battery electrolyte is poisonous and dangerous, causing severe burns, etc. It contains sulfuric acid. Avoid contact with skin, eyes or clothing. Antidote: external: flush with water. Internal: drink large quantities of water or milk. Follow wi...

  • Page 30: Maintenance

    1 2 3 4 5 6 7 8 9 10 11 maintenance 8-4 jc1 before charging: only add distilled water if fluid is below the top of the plates, and then add just enough to cover plates. After charging: open the vent caps and look inside the fill wells. Add distilled water until the electrolyte level is 3 mm (1/8") b...

  • Page 31: Maintenance

    Maintenance 1 2 3 4 5 6 7 8 9 10 11 8-5 jc1 y-2404 battery warning jc0-k7768-60 off rev fwd on on to reduce the risk of accidents and injury or death: • read the label located on the steering wheel before operation. • operate only when authorized and only in designated areas. • operate from driver’s...

  • Page 32: Maintenance

    1 2 3 4 5 6 7 8 9 10 11 maintenance 8-6 jc1 use only battery chargers that are rated for use with 48-volt yamaha ptvs. Serious battery damage can result. Thoroughly read and understand the user manual supplied with your 48-volt charger. 3. With the charger properly connected and grounded (see charge...

  • Page 33: Maintenance

    Maintenance 1 2 3 4 5 6 7 8 9 10 11 8-7 jc1 y-751d b c a y-672h 8. After the charged led is illuminated, disconnect the dc output plug from the dc charger receptacle by grasping the plug body and pulling the plug straight out of the receptacle. Battery installation when working with batteries, do no...

  • Page 34: Maintenance

    1 2 3 4 5 6 7 8 9 10 11 maintenance jc1 fuse replacement be sure to use the specified fuse. Using a wrong fuse can cause electrical system damage and create a fire hazard. When replacing a fuse, be sure the main switch is turned off to prevent accidental short-circuiting and electrical system damage...

  • Page 35: Maintenance

    Maintenance 1 2 3 4 5 6 7 8 9 10 11 8-9 jc1 1 2 3 y-1994 y-2278 4 5 1 2 3 y-1994 transaxle oil to check transaxle oil level: 1. Place the ptv on a flat, level surface. 2. Remove seven plastic rivets 1 and two bolts 2, and remove the bag holder insert 3. 3. Place an oil pan under the transaxle case. ...

  • Page 36: Maintenance

    1 2 3 4 5 6 7 8 9 10 11 maintenance jc1 y-57 before performing wheel or brake maintenance, verify that the main switch is in the “off” position. Accidental starting of the vehicle could cause the vehicle to move, causing death or serious personal injury. Wheel replacement to remove and install a whe...

  • Page 37: Maintenance

    Maintenance 1 2 3 4 5 6 7 8 9 10 11 8-11 y-2281 b a jc1 y-61c y-62b 7 18 17 16 15 14 13 12 11 10 9 8 a brake pedal free play adjustment check the brake pedal free play by pressing against the pedal with two fingers (using light force) and measuring the distance the pedal travels before resistance is...

  • Page 38: Maintenance

    1 2 3 4 5 6 7 8 9 10 11 maintenance jc1 replacing a headlight bulb if the headlight burns out replace it as follows: 1. Remove the bulb holder 1 and bulb 2 by removing the three screws 3 located on the back of the bezel 4. 2. Disconnect the wire connectors from the bulb. 3. Remove the two screws 5 l...

  • Page 39: Maintenance

    1 2 3 4 5 6 7 8 9 10 11 8-13 maintenance adjusting a headlight it is recommended to have the headlight adjustment performed by a yamaha dealer. 1. Loosen the two screws 1 for the headlight bulb bracket. Do not remove the screws, just loosen them. Tip the screws can be accessed from under the fender ...

  • Page 40: Storage

    1 2 3 4 5 6 7 8 9 10 11 storage 9-1 jc1 perform the following preparations when storing your ptv for extended periods of time. Tip turn main switch key to off position, remove key and store key in a safe place. Chassis preparation 1. Verify the tire pressure is set to 241 kpa, 2.4 kgf/cm 2 (max 35 p...

  • Page 41: Specifications

    Specifications 1 2 3 4 5 6 7 8 9 10 11 10-1 jc1 general specifications items ydre ptv dimensions: overall length 2395 mm (94.3 in.) overall width 1200 mm (47.2 in.) overall height (steering height) 1190 mm (46.9 in.) height of floor 310 mm (12.2 in.) wheelbase 1640 mm (64.6 in.) tread: front 870 mm ...

  • Page 42: Batteries

    10-2 jc1 batteries items ydre ptv battery: trojan - golf car type t-875 (6x8volt) rc: minimum 117 min chassis items ydre ptv steering system: type rack and pinion steering angle (l.H.) 1.85 turn steering angle (r.H.) 1.85 turn brakes: brake system mechanical drum brake on each rear wheel with self-a...

  • Page 43: Wiring

    Jc1 wiring ydre ptv wiring diagram y -2394 1 2 3 4 5 6 7 8 9 10 11 11-1 jc1-f8199-40.Qxp_lit_19626_00_81.Qxd 9/30/14 11:57 am page 42.

  • Page 44: Notes

    1 2 3 4 5 6 7 8 9 10 11 notes jc1 jc1-f8199-40.Qxp_lit_19626_00_81.Qxd 9/30/14 11:57 am page 43.

  • Page 45: Notes

    Notes 1 2 3 4 5 6 7 8 9 10 11 jc1 jc1-f8199-40.Qxp_lit_19626_00_81.Qxd 9/30/14 11:57 am page 44.

  • Page 46: 48 Volt Ac Personal

    Lit-19626-20-15 jc1-f8199-40 yamaha motor corporation usa 800-962-7926 printed in u.S.A 2015-kcc 48 volt ac personal transport vehicle ydre ! Owner’s / operator’s manual read this manual carefully! It contains important safety information. Jc1-f8199-40 jc1-f8199-40_cover.Qxp_lit_19626_00_81 cover.Qx...