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  4. YFM700RV
  5. Service Manual

Yamaha YFM700RV Service Manual - Contents

Other manuals for YFM700RV: Owner's Manual

Summary of YFM700RV

  • Page 1

    Lit-11616-19-13 1s3-28197-10 yfm700rv service manual.

  • Page 2

    Ebs00001 yfm700rv service manual ©2005 by yamaha motor corporation, u.S.A. First edition, may 2005 all rights reserved. Any reproduction or unauthorized use without the written permission of yamaha motor corporation, u.S.A. Is expressly prohibited. Printed in u.S.A. Lit-11616-19-13.

  • Page 3: Notice

    Ebs00002 notice this manual was produced by the yamaha motor company primarily for use by yamaha dealers and their qualified mechanics. It is not possible to include all the knowledge of a mechanic in one manual, so it is assumed that anyone who uses this book to perform maintenance and repairs on y...

  • Page 4: How to Use This Manual

    Ebs00004 how to use this manual manual organization this manual consists of chapters for the main categories of subjects. (see “symbols”) 1st title 1: this is the title of the chapter with its symbol in the upper right corner of each page. 2nd title 2: this title indicates the section of the chapter...

  • Page 5: Gen

    Ebs00006 symbols the following symbols are not relevant to every vehicle. Symbols 1 to 9 indicate the subject of each chapter. 1 general information 2 specifications 3 periodic checks and adjustments 4 engine 5 cooling system 6 fuel injection system 7 chassis 8 electrical 9 troubleshooting symbols 0...

  • Page 6: Table of Contents

    Ebs00008 table of contents general information gen info 1 specifications spec 2 periodic checks and adjustments chk adj 3 engine eng 4 cooling system cool 5 fuel injection system fi 6 chassis chas 7 electrical elec 8 troubleshooting trbl shtg 9 – +.

  • Page 7: Contents

    Contents chapter 1 general information vehicle identification............................................................................ 1-1 vehicle identification number ..................................................... 1-1 model label..............................................................

  • Page 8: Chapter  3

    Lubrication points and lubricant types .................................... 2-23 engine................................................................................................... 2-23 coolant flow diagrams ..................................................................... 2-24 oil flow di...

  • Page 9: Chapter  4

    Chassis ....................................................................................................... 3-36 adjusting the front brake ......................................................... 3-36 adjusting the rear brake............................................................ 3-36 adju...

  • Page 10

    Rocker arms and camshaft .............................................................. 4-17 removing the rocker arms and camshaft............................ 4-19 checking the camshaft................................................................. 4-19 checking the decompression system..............

  • Page 11: Chapter  5

    Shift shaft................................................................................................ 4-63 checking the shift shaft ............................................................. 4-65 checking the stopper lever ...................................................... 4-65 checking...

  • Page 12: Chapter  6

    Chapter 6 fuel injection system fuel injection system............................................................................ 6-1 circuit diagram .................................................................................. 6-2 ecu’s self-diagnostic function....................................

  • Page 13

    Front and rear brakes....................................................................... 7-14 front brake pads ............................................................................ 7-14 rear brake pads............................................................................... 7-15 rep...

  • Page 14: Chapter  8

    Rear shock absorber and relay arm .......................................... 7-60 handling the rear shock absorber and gas cylinder.... 7-62 disposing of a rear shock absorber and gas cylinder ............................................................................ 7-62 removing the rear shock a...

  • Page 15: Chapter  9

    Charging system.................................................................................... 8-25 circuit diagram ................................................................................ 8-25 troubleshooting ............................................................................ ...

  • Page 16

    Faulty brake ............................................................................................. 9-4 poor braking effect........................................................................ 9-4 shock absorber malfunction ........................................................... 9-4 ma...

  • Page 17: Gen

    1 - 1 gen info vehicle identification ebs00009 general information vehicle identification ebs00010 vehicle identification number the vehicle identification number 1 is stamped into the left side of the frame. 1 ebs00011 model label the model label 1 is affixed to the air filter case cover. This info...

  • Page 18: Gen

    1 - 2 gen info features eas20170 features outline of the fi system the main function of a fuel supply system is to provide fuel to the combustion chamber at the opti- mum air-fuel ratio in accordance with the engine operating conditions and the atmospheric tempera- ture. In the conventional carburet...

  • Page 19: Gen

    1 - 3 gen info features fi system the fuel pump delivers fuel to the fuel injector via the fuel filter. The pressure regulator maintains the fuel pressure that is applied to the fuel injector at only 324 kpa (3.24 kg/cm 2 , 46.1 psi). Accord- ingly, when the energizing signal from the ecu energizes ...

  • Page 20: Gen

    1 - 4 gen info features self-adjusting parking brake mechanism usually, for vehicles equipped with a parking brake that must be adjusted manually, it is necessary to adjust the adjusting bolt 5 to achieve the proper clearance between the brake caliper piston 7 and the adjusting bolt 5. This adjustme...

  • Page 21: Gen

    1 - 5 gen info features parking brake operation 1 parking brake arm 2 parking brake shaft 3 adjusting bolt 4 adjusting bolt sleeve 5 brake caliper piston 6 brake pad when the parking brake is operated, the parking brake cable turns the parking brake arm 1. The rotation of the parking brake arm is ch...

  • Page 22: Gen

    1 - 6 gen info features parking brake operation 1 brake caliper piston 2 nut 3 adjusting bolt 4 adjusting bolt sleeve when the brake pedal is operated, the brake fluid pressure in the master cylinder increases and the brake caliper piston 1 and the nut 2 are pushed. When there is proper clearance be...

  • Page 23: Gen

    1 - 7 gen info important information ebs00013 important information preparation for removal and disassembly 1. Before removal and disassembly remove all dirt, mud, dust and foreign material. 2. Use only the proper tools and cleaning equipment. Refer to “special tools”. 3. When disassembling always k...

  • Page 24: Gen

    1 - 8 gen info important information ebs00016 lock washers/plates and cotter pins after removal, replace all lock washers/plates 1 and cotter pins. After the bolt or nut has been tightened to specification, bend the lock tabs along a flat of the bolt or nut. Ebs00017 bearings and oil seals install b...

  • Page 25: Gen

    1 - 9 gen info important information ebs00019 checking the connections check the leads, couplers, and connectors for stains, rust, moisture, etc. 1. Disconnect: • lead • coupler • connector 2. Check: • lead • coupler • connector moisture → dry with an air blower. Rust/stains → connect and disconnect...

  • Page 26: Gen

    1 - 10 gen info special tools ebs00021 special tools the following special tools are necessary for complete and accurate tune-up and assembly. Use only the appropriate special tools; this will help prevent damage caused by the use of inappropriate tools or improvised techniques. Special tools may di...