Yamaha YP400T Owner's Manual

Other manuals for YP400T: Service Manual, Service Manual
Manual is about: 2005-2007 years

Summary of YP400T

  • Page 1

    Lit-11626-18-38 5ru-28199-10 yp400t owner’s manual.

  • Page 3: Introduction

    Introduction eau10090 congratulations on your purchase of the yamaha yp400. This model is the result of yamaha’s vast experience in the pro- duction of fine sporting, touring, and pacesetting racing machines. It represents the high degree of craftsmanship and reli- ability that have made yamaha a le...

  • Page 4: Important Manual Information

    Important manual information eau35820 particularly important information is distinguished in this manual by the following notations: note: ● this manual should be considered a permanent part of this scooter and should remain with it even if the scooter is sub- sequently sold. ● yamaha continually se...

  • Page 5: Important Manual Information

    Important manual information eau10192 yp400t owner’s manual ©2004 by yamaha motor corporation, u.S.A. 1st edition, june 2004 all rights reserved. Any reprinting or unauthorized use without the written permission of yamaha motor corporation, u.S.A. Is expressly prohibited. Printed in japan. P/n lit-1...

  • Page 6: Table of Contents

    Table of contents safety information ...................1-1 further safe-riding points .................1-4 location of important labels .............1-6 description ...................................2-1 left view ...........................................2-1 right view ..............................

  • Page 7: Table of Contents

    Table of contents replacing the license plate light bulb ............................................6-38 troubleshooting .............................6-39 troubleshooting charts ..................6-40 scooter care and storage ...........................................7-1 care ........................

  • Page 8: Safety Information

    1-1 1 safety information eau10260 scooters are single track vehicles. Their safe use and operation are dependent upon the use of proper riding techniques as well as the expertise of the opera- tor. Every operator should know the following require- ments before riding this scooter. He or she should: ...

  • Page 9: Safety Information

    Safety information 1-2 1 the speed). ● always obey the speed limit and never travel faster than warrant- ed by road and traffic conditions. ● always signal before turning or changing lanes. Make sure that other motorists can see you. ● the posture of the operator and passenger is important for prope...

  • Page 10: Safety Information

    Safety information 1-3 1 loading the total weight of the operator, pas- senger, accessories and cargo must not exceed the maximum load limit of 196 kg (432 lb). When loading within this weight limit, keep the following in mind: ● cargo and accessory weight should be kept as low and close to the scoo...

  • Page 11: Safety Information

    Safety information 1-4 1 sories exceed the capacity of the scooter’s electrical system an electric failure could result, which could cause a dangerous loss of lights or engine power. Gasoline and exhaust gas ● gasoline is highly flamma- ble: ● always turn the engine off when refueling. ● take care n...

  • Page 12: Safety Information

    Safety information 1-5 1 ● always wear a helmet, gloves, trousers (tapered around the cuff and ankle so they do not flap), and a bright colored jacket. ● do not carry too much luggage on the scooter. An overloaded scoot- er is unstable..

  • Page 13: Safety Information

    Safety information 1-6 1 eau10381 location of important labels please read the following important labels carefully before operating this vehicle. 2 1 3 5 6 7 4.

  • Page 14: Safety Information

    Safety information 1-7 1 caution cleaning with alkaline or acid cleaner, gasoline or solvent will damage windshield. Use neutral detergent. 3jj—2835y—a0 1 warning before you operate this vehicle, read the owner’s manual and all labels. Always wear an approved motorcycle helmet, eye protection, and p...

  • Page 15: Safety Information

    Safety information 1-8 1 7 5ru-21686-00

  • Page 16: Description

    2-1 1 2 3 4 5 6 7 8 9 description eau10410 left view 9 1 2 3 5 6 7 8 4 10 11 1. Headlight (page 6-36) 2. Fuel tank cap (page 3-9) 3. Rear storage compartment (page 3-13) 4. V-belt case air filter element (page 6-20) 5. Owner’s tool kit (page 6-2) 6. Fuses (page 6-34) 7. Battery (page 6-33) 8. Air fi...

  • Page 17: Description

    Description 2-2 2 3 4 5 6 7 8 9 eau10420 right view 5 1 2 3 4 6 1. Grab bar (page 5-2) 2. Passenger seat (page 3-11) 3. Rider seat (page 3-11) 4. Coolant reservoir (page 6-18) 5. Radiator 6. Air filter element (right) (page 6-20).

  • Page 18: Description

    Description 2-3 1 2 3 4 5 6 7 8 9 eau10430 controls and instruments 1 3 4 5 6 7 8 9 10 11 12 2 1. Rear brake lever (page 3-8) 2. Left handlebar switches (page 3-6) 3. Rear brake lock lever (page 3-8) 4. Speedometer (page 3-2) 5. Multi-function display (page 3-3) 6. Tachometer (page 3-3) 7. Right han...

  • Page 19

    3-1 2 3 4 5 6 7 8 9 instrument and control functions eau10460 main switch/steering lock the main switch/steering lock controls the ignition and lighting systems, and is used to lock the steering. The various positions are described below. Eau36070 on all electrical circuits are supplied with power; ...

  • Page 20

    Instrument and control functions 3-2 1 2 3 4 5 6 7 8 9 eau11001 indicator and warning lights eau11030 turn signal indicator lights “ ” and “ ” the corresponding indicator light flash- es when the turn signal switch is pushed to the left or right. Eau11080 high beam indicator light “ ” this indicator...

  • Page 21

    Instrument and control functions 3-3 2 3 4 5 6 7 8 9 eau11872 tachometer the electric tachometer allows the rider to monitor the engine speed and keep it within the ideal power range. When the key is turned to “on”, the ta- chometer needle will sweep once across the r/min range and then return to ze...

  • Page 22

    Instrument and control functions 3-4 1 2 3 4 5 6 7 8 9 bol started flashing) ● a self-diagnosis device ● a clock ● an ambient temperature display ● an oil change indicator ● a v-belt replacement indicator note: ● be sure to turn the key to “on” be- fore using the “select” and “re- set” buttons. ● wh...

  • Page 23

    Instrument and control functions 3-5 2 3 4 5 6 7 8 9 es in the weather and engine load. If the top segment and coolant tempera- ture symbol flash, stop the vehicle and let the engine cool. (see page 6-40.) caution: eca10020 do not operate the engine if it is overheated. Oil change indicator “oil” th...

  • Page 24

    Instrument and control functions 3-6 1 2 3 4 5 6 7 8 9 age. Clock mode to set the clock: 1. Push the “select” button and “reset” button together for at least two seconds. 2. When the hour digits start flashing, push the “reset” button to set the hours. 3. Push the “select” button, and the minute dig...

  • Page 25

    Instrument and control functions 3-7 2 3 4 5 6 7 8 9 right eau12400 dimmer switch “ / ” set this switch to “ ” for the high beam and to “ ” for the low beam. Eau12460 turn signal switch “ / ” to signal a right-hand turn, push this switch to “ ”. To signal a left-hand turn, push this switch to “ ”. W...

  • Page 26

    Instrument and control functions 3-8 1 2 3 4 5 6 7 8 9 eau12950 rear brake lever the rear brake lever is located on the left handlebar grip. To apply the rear brake, pull this lever toward the handle- bar grip. Eau12962 rear brake lock lever this vehicle is equipped with a rear brake lock lever to p...

  • Page 27

    Instrument and control functions 3-9 2 3 4 5 6 7 8 9 eau13161 fuel tank cap to open the fuel tank cap 1. Open the lid by sliding the lever forward, and then pull the lever up. 2. Insert the key into the lock and turn it clockwise. The lock will be re- leased and the fuel tank cap can be removed. To ...

  • Page 28

    Instrument and control functions 3-10 1 2 3 4 5 6 7 8 9 eau13210 fuel make sure that there is sufficient fuel in the tank. Fill the fuel tank to the bottom of the filler tube as shown. Warning ewa10880 ● do not overfill the fuel tank, oth- erwise it may overflow when the fuel warms up and expands. ●...

  • Page 29

    Instrument and control functions 3-11 2 3 4 5 6 7 8 9 eau13440 catalytic converter this vehicle is equipped with a catalytic converter in the muffler. Warning ewa10860 the exhaust system is hot after op- eration. Make sure that the exhaust system has cooled down before do- ing any maintenance work. ...

  • Page 30

    Instrument and control functions 3-12 1 2 3 4 5 6 7 8 9 to close the rider seat 1. Fold the rider seat down, and then push it down to lock it in place. 2. Remove the key from the main switch if the scooter will be left un- attended. Note: make sure that the rider seat is properly secured before ridi...

  • Page 31

    Instrument and control functions 3-13 2 3 4 5 6 7 8 9 3. Slide the rider seat forward or backward to the desired position. 4. Install bolts and securely tighten them. 5. Close the rider seat. Eau14491 storage compartments front storage compartment a to open the storage compartment when it is locked,...

  • Page 32

    Instrument and control functions 3-14 1 2 3 4 5 6 7 8 9 to close the storage compartment, push the lid into the original position. Warning ewa11160 do not store heavy items in this compartment. Rear storage compartment two helmets can be stored in the stor- age compartment under the seats. (see page...

  • Page 33

    Instrument and control functions 3-15 2 3 4 5 6 7 8 9 this system regularly as described below and have a yamaha dealer re- pair it if it does not function proper- ly. Eau15371 ignition circuit cut-off system the ignition circuit cut-off system (com- prising the sidestand switch and brake light swit...

  • Page 34

    Instrument and control functions 3-16 1 2 3 4 5 6 7 8 9 with the engine turned off: 1. Move the sidestand down. 2. Make sure that the engine stop switch is turned on. 3. Turn the key on. 4. Keep the front or rear brake applied. 5. Push the start switch. Does the engine start? With the engine still o...

  • Page 35: Pre-Operation Checks

    4-1 2 3 4 5 6 7 8 9 pre-operation checks eau15591 the condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss...

  • Page 36: Pre-Operation Checks

    Pre-operation checks 4-2 1 2 3 4 5 6 7 8 9 eau15602 pre-operation check list item checks page fuel ● check fuel level in fuel tank. ● refuel if necessary. ● check fuel line for leakage. 3-10 engine oil ● check oil level in engine. ● if necessary, add recommended oil to specified level. ● check vehic...

  • Page 37: Pre-Operation Checks

    Pre-operation checks 4-3 2 3 4 5 6 7 8 9 wheels and tires ● check for damage. ● check tire condition and tread depth. ● check air pressure. ● correct if necessary. 6-23, 6-25 brake levers ● make sure that operation is smooth. ● lubricate lever pivoting points if necessary. 6-30 centerstand, sidestan...

  • Page 38

    5-1 1 2 3 4 5 6 7 8 9 operation and important riding points eau15980 warning ewa10870 ● become thoroughly familiar with all operating controls and their functions before riding. Consult a yamaha dealer re- garding any control or function that you do not thoroughly un- derstand. ● never start the eng...

  • Page 39

    Operation and important riding points 5-2 2 3 4 5 6 7 8 9 eau16760 starting off note: before starting off, allow the engine to warm up. 1. While pulling the rear brake lever with your left hand and holding the grab bar with your right hand, push the scooter off the centerstand. 2. Sit astride the se...

  • Page 40

    Operation and important riding points 5-3 1 2 3 4 5 6 7 8 9 rear warning ewa10300 ● avoid braking hard or suddenly (especially when leaning over to one side), otherwise the scooter may skid or overturn. ● railroad crossings, streetcar rails, iron plates on road con- struction sites, and manhole cove...

  • Page 41

    Operation and important riding points 5-4 2 3 4 5 6 7 8 9 be sure to replace the engine oil, fi- nal transmission oil and the oil filter element. 1600 km (1000 mi) and beyond the vehicle can now be operated nor- mally. Caution: eca10310 ● keep the engine speed out of the tachometer red zone. ● if an...

  • Page 42

    6-1 1 2 3 4 5 6 7 8 9 periodic maintenance and minor repair eau17271 safety is an obligation of the owner. Pe- riodic inspection, adjustment and lubri- cation will keep your vehicle in the safest and most efficient condition pos- sible. The most important points of scooter inspection, adjustment, an...

  • Page 43

    Periodic maintenance and minor repair 6-2 2 3 4 5 6 7 8 9 eau17501 owner’s tool kit the owner’s tool kit is located inside the rear storage compartment. (see page 3-13.) pull up the storage compartment mat, and then remove the owner’s tool kit. The service information included in this manual and the...

  • Page 44

    Periodic maintenance and minor repair 6-3 1 2 3 4 5 6 7 8 9 eau17600 periodic maintenance chart for the emission control system * since these items require special tools, data and technical skills, have a yamaha dealer perform the service. No. Item routine initial odometer readings 600 mi (1000 km) ...

  • Page 45

    Periodic maintenance and minor repair 6-4 2 3 4 5 6 7 8 9 eau32183 general maintenance and lubrication chart no. Item routine initial odometer readings 600 mi (1000 km) or 1 month 4000 mi (7000 km) or 6 months 8000 mi (13000 km) or 12 months 12000 mi (19000 km) or 18 months 16000 mi (25000 km) or 24...

  • Page 46

    Periodic maintenance and minor repair 6-5 1 2 3 4 5 6 7 8 9 10 * steering bearings ● check bearing assemblies for looseness. √ √ √ √ √ √ ● moderately repack with lith- ium-soap-based grease. Every 12000 mi (19000 km) 11 * chassis fasteners ● check all chassis fitting and fasteners. ● correct if nece...

  • Page 47

    Periodic maintenance and minor repair 6-6 2 3 4 5 6 7 8 9 * since these items require special tools, data and technical skills, have a yamaha dealer perform the service. Note: from 24000 mi (37000 km) or 36 months, repeat the maintenance intervals starting from 8000 mi (13000 km) or 12 months. 18 en...

  • Page 48

    Periodic maintenance and minor repair 6-7 1 2 3 4 5 6 7 8 9 eau36370 note: ● the air filters and v-belt filter need more frequent service if you are riding in unusually wet or dusty areas. ● hydraulic brake service ● after disassembling the brake master cylinders and calipers, always change the flui...

  • Page 49

    Periodic maintenance and minor repair 6-8 2 3 4 5 6 7 8 9 eau18711 removing and installing cowlings and panels the cowlings and panels shown need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time a cowling or panel needs to be re- moved ...

  • Page 50

    Periodic maintenance and minor repair 6-9 1 2 3 4 5 6 7 8 9 2. Remove the cowling as shown. To install the cowling place the cowling in the original posi- tion, and then install the screws. Cowlings c and d to remove one of the cowlings 1. Remove cowlings a and b. 2. Remove the passenger seat. (see ...

  • Page 51

    Periodic maintenance and minor repair 6-10 2 3 4 5 6 7 8 9 2. Install the screw access cover by placing it in its original position. 3. Install the grab bar by installing the collars and grab bar bolts. 4. Install the passenger seat. 5. Install cowlings a and b. Cowling e to remove the cowling 1. Pu...

  • Page 52

    Periodic maintenance and minor repair 6-11 1 2 3 4 5 6 7 8 9 eau34290 panel a to remove the panel 1. Remove the bolts. 2. Pull the panel out as shown. To install the panel place the panel in the original position, and then install the bolts. Panel b to remove the panel remove the screws, and then pu...

  • Page 53

    Periodic maintenance and minor repair 6-12 2 3 4 5 6 7 8 9 eau34171 checking the spark plug the spark plug is an important engine component, which is easy to check. Since heat and deposits will cause any spark plug to slowly erode, the spark plug should be removed and checked in accordance with the ...

  • Page 54

    Periodic maintenance and minor repair 6-13 1 2 3 4 5 6 7 8 9 necessary. To install the spark plug 1. Measure the spark plug gap with a wire thickness gauge and, if nec- essary, adjust the gap to specifica- tion. 2. Clean the surface of the spark plug gasket and its mating surface, and then wipe off ...

  • Page 55

    Periodic maintenance and minor repair 6-14 2 3 4 5 6 7 8 9 eau36110 canister this model is equipped with a canister to prevent the discharging of fuel vapor into the atmosphere. Before operating this vehicle, make sure to check the fol- lowing: ● check each hose connection. ● check each hose and can...

  • Page 56

    Periodic maintenance and minor repair 6-15 1 2 3 4 5 6 7 8 9 to change the engine oil (with or without oil filter element replace- ment) 1. Start the engine, warm it up for several minutes, and then turn it off. 2. Place an oil pan under the engine to collect the used oil. 3. Remove the engine oil f...

  • Page 57

    Periodic maintenance and minor repair 6-16 2 3 4 5 6 7 8 9 caution: eca12910 when removing the oil filter element cover, the compression spring will fall out. Take care not to lose the compression spring. 7. Install the compression spring and oil filter element cover by installing the bolts, then ti...

  • Page 58

    Periodic maintenance and minor repair 6-17 1 2 3 4 5 6 7 8 9 2. Hold the “oil change” button pushed for two to eight seconds. 3. Release the “oil change” but- ton, and the oil change indicator will go off. Note: if the engine oil is changed before the oil change indicator comes on (i.E. Be- fore the...

  • Page 59

    Periodic maintenance and minor repair 6-18 2 3 4 5 6 7 8 9 5. Install the final transmission oil drain bolt, and then tighten it to the specified torque. 6. Add the specified amount of the recommended final transmission oil, and then install and tighten the oil filler cap. Warning ewa11310 ● make su...

  • Page 60

    Periodic maintenance and minor repair 6-19 1 2 3 4 5 6 7 8 9 3. Remove the coolant reservoir cov- er by removing the screw. 4. Check the coolant level in the cool- ant reservoir. Note: the coolant should be between the minimum and maximum level marks. 5. If the coolant is at or below the minimum lev...

  • Page 61

    Periodic maintenance and minor repair 6-20 2 3 4 5 6 7 8 9 7. Place the right floorboard mat in the original position. Note: ● the radiator fan is automatically switched on or off according to the coolant temperature in the radia- tor. ● if the engine overheats, see page 6-40 for further instruction...

  • Page 62

    Periodic maintenance and minor repair 6-21 1 2 3 4 5 6 7 8 9 left right 4. Insert a new air filter element into the air filter case. 5. Install the air filter case cover by in- stalling the screws. 6. Install the rubber cap. Caution: eca12922 ● make sure that each filter ele- ment is properly seated...

  • Page 63

    Periodic maintenance and minor repair 6-22 2 3 4 5 6 7 8 9 cleaning the v-belt case air filter el- ement 1. Remove cowling e. (see page 6-8.) 2. Remove panel b. (see page 6-8.) 3. Remove the v-belt air filter case cover by removing the screws. 4. Remove the v-belt case air filter element by removing...

  • Page 64

    Periodic maintenance and minor repair 6-23 1 2 3 4 5 6 7 8 9 eau21380 adjusting the throttle cable free play the throttle cable free play should mea- sure 3.0–5.0 mm (0.12–0.20 in) at the throttle grip. Periodically check the throttle cable free play and, if neces- sary, have a yamaha dealer adjust ...

  • Page 65

    Periodic maintenance and minor repair 6-24 2 3 4 5 6 7 8 9 warning ewa12600 proper loading of your vehicle is im- portant for several characteristics of your vehicle, such as handling, braking, performance and safety. Do not carry loosely packed items that can shift. Securely pack your heavi- est it...

  • Page 66

    Periodic maintenance and minor repair 6-25 1 2 3 4 5 6 7 8 9 warning ewa10580 ● it is dangerous to ride with a worn-out tire. When a tire tread begins to show crosswise lines, have a yamaha dealer replace the tire immediately. ● the replacement of all wheel- and brake-related parts, includ- ing the ...

  • Page 67

    Periodic maintenance and minor repair 6-26 2 3 4 5 6 7 8 9 eau22011 accessories and replacement parts warning ewa10621 this vehicle is not designed to pull a trailer or to be attached to a sidecar. The accessories or replacement parts you choose for your vehicle should be designed specifically for t...

  • Page 68

    Periodic maintenance and minor repair 6-27 1 2 3 4 5 6 7 8 9 eau33473 adjusting the rear brake lock lever cable rear brake lock lever cable adjustment may be required if the rear brake lock le- ver does not hold properly. When the rear brake lock lever is not in use, the rear brake lock lever cable ...

  • Page 69

    Periodic maintenance and minor repair 6-28 2 3 4 5 6 7 8 9 indicator groove has almost disap- peared, have a yamaha dealer replace the brake pads as a set. Eau34210 rear brake pads have a yamaha dealer check each rear brake pad for damage and mea- sure the lining thickness and if neces- sary, replac...

  • Page 70

    Periodic maintenance and minor repair 6-29 1 2 3 4 5 6 7 8 9 refilling. Water will significantly lower the boiling point of the fluid and may result in vapor lock. ● brake fluid may deteriorate paint- ed surfaces or plastic parts. Al- ways clean up spilled fluid immediately. ● as the brake pads wear...

  • Page 71

    Periodic maintenance and minor repair 6-30 2 3 4 5 6 7 8 9 eau23110 checking and lubricating the throttle grip and cable the operation of the throttle grip should be checked before each ride. In addi- tion, the cable should be lubricated or replaced at the intervals specified in the periodic mainten...

  • Page 72

    Periodic maintenance and minor repair 6-31 1 2 3 4 5 6 7 8 9 warning ewa10740 if the centerstand or sidestand does not move up and down smoothly, have a yamaha dealer check or re- pair it. Eau23271 checking the front fork the condition and operation of the front fork must be checked as follows at th...

  • Page 73

    Periodic maintenance and minor repair 6-32 2 3 4 5 6 7 8 9 eau23280 checking the steering worn or loose steering bearings may cause danger. Therefore, the operation of the steering must be checked as fol- lows at the intervals specified in the pe- riodic maintenance and lubrication chart. 1. Place a...

  • Page 74

    Periodic maintenance and minor repair 6-33 1 2 3 4 5 6 7 8 9 eau34221 battery the battery is located behind cowling a. (see page 6-8.) this model is equipped with a sealed-type (mf) battery, which does not require any maintenance. There is no need to check the electrolyte or to add distilled water. ...

  • Page 75

    Periodic maintenance and minor repair 6-34 2 3 4 5 6 7 8 9 if you do not have access to a sealed-type (mf) battery charg- er, have a yamaha dealer charge your battery. Eau34232 replacing the fuses the main fuse and the fuse box, which contains the fuses for the individual cir- cuits, are located beh...

  • Page 76

    Periodic maintenance and minor repair 6-35 1 2 3 4 5 6 7 8 9 caution: eca10640 do not use a fuse of a higher amper- age rating than recommended to avoid causing extensive damage to the electrical system and possibly a fire. 3. Turn the key to “on” and turn on the electrical circuit in question to ch...

  • Page 77

    Periodic maintenance and minor repair 6-36 2 3 4 5 6 7 8 9 eau34240 replacing a headlight bulb this model is equipped with quartz bulb headlights. If a headlight bulb burns out, have a yamaha dealer replace it and, if necessary, adjust the headlight beam. Eau24180 tail/brake light this model is equi...

  • Page 78

    Periodic maintenance and minor repair 6-37 1 2 3 4 5 6 7 8 9 5. Remove the socket (together with the bulb) by turning it counter- clockwise. 6. To remove the defective turn sig- nal light bulb, push it in and turn it counterclockwise. 7. To insert a new turn signal light bulb into the socket, push i...

  • Page 79

    Periodic maintenance and minor repair 6-38 2 3 4 5 6 7 8 9 5. Insert a new bulb into the socket, push it in, and then turn it clock- wise until it stops. 6. Install the socket (together with the bulb) by turning it clockwise. 7. Install the cowling removed. Eau34270 replacing the license plate light...

  • Page 80

    Periodic maintenance and minor repair 6-39 1 2 3 4 5 6 7 8 9 eau25880 troubleshooting although yamaha scooters receive a thorough inspection before shipment from the factory, trouble may occur dur- ing operation. Any problem in the fuel, compression, or ignition systems, for example, can cause poor ...

  • Page 81

    Periodic maintenance and minor repair 6-40 2 3 4 5 6 7 8 9 eau25921 troubleshooting charts starting problems or poor engine performance warning ewa10840 keep away open flames and do not smoke while checking or working on the fuel system. Check the fuel level in the fuel tank. 1. Fuel there is enough...

  • Page 82

    Periodic maintenance and minor repair 6-41 1 2 3 4 5 6 7 8 9 engine overheating warning ewa10400 ● do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be blown out under pressure, which could cause serious injury. Be sure to wait until the engine has...

  • Page 83: Scooter Care and Storage

    7-1 2 3 4 5 6 7 8 9 scooter care and storage eau26090 care while the open design of a scooter re- veals the attractiveness of the technol- ogy, it also makes it more vulnerable. Rust and corrosion can develop even if high-quality components are used. A rusty exhaust pipe may go unnoticed on a car, h...

  • Page 84: Scooter Care and Storage

    Scooter care and storage 7-2 1 2 3 4 5 6 7 8 9 scratched, use a quality plastic polishing compound after washing. After normal use remove dirt with warm water, a mild detergent, and a soft, clean sponge, and then rinse thoroughly with clean water. Use a toothbrush or bottlebrush for hard-to-reach ar...

  • Page 85: Scooter Care and Storage

    Scooter care and storage 7-3 2 3 4 5 6 7 8 9 treat them with a suitable care product. ● avoid using abrasive polishing compounds as they will wear away the paint. Note: consult a yamaha dealer for advice on what products to use. Eau26300 storage short-term always store your scooter in a cool, dry pl...

  • Page 86: Scooter Care and Storage

    Scooter care and storage 7-4 1 2 3 4 5 6 7 8 9 warning ewa10950 to prevent damage or injury from sparking, make sure to ground the spark plug electrodes while turning the engine over. 5. Lubricate all control cables and the pivoting points of all levers and pedals as well as of the sidestand/ center...

  • Page 87: Specifications

    8-1 2 3 4 5 6 7 8 9 specifications eau26337 dimensions: overall length: 2230 mm (87.8 in) overall width: 780 mm (30.7 in) overall height: 1380 mm (54.3 in) seat height: 750 mm (29.5 in) wheelbase: 1565 mm (61.6 in) ground clearance: 120 mm (4.72 in) minimum turning radius: 2600 mm (102.4 in) weight:...

  • Page 88: Specifications

    Specifications 8-2 1 2 3 4 5 6 7 8 9 chassis: frame type: aluminum die-cast and steel tube back- bone caster angle: 27.00 ° trail: 100.0 mm (3.94 in) front tire: type: tubeless size: 120/80-14m/c 58s manufacturer/model: irc/mb67 manufacturer/model: dunlop/d305fl rear tire: type: tubeless size: 150/7...

  • Page 89: Specifications

    Specifications 8-3 2 3 4 5 6 7 8 9 headlight: bulb type: halogen bulb bulb voltage, wattage x quantity: headlight: 12 v, 60 w/55.0 w × 2 tail/brake light: led front turn signal/position light: 12 v, 21 w/5.0 w × 2 rear turn signal light: 12 v, 21.0 w × 2 licence plate light: 12 v, 5.0 w × 1 meter li...

  • Page 90: Consumer Information

    9-1 1 2 3 4 5 6 7 8 9 consumer information eau26351 identification numbers record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a yamaha dealer or for reference in case the vehi-...

  • Page 91: Consumer Information

    Consumer information 9-2 2 3 4 5 6 7 8 9 eau26500 model label the model label is affixed to the inside of the rear storage compartment. (see page 3-13.) record the information on this label in the space provided. This in- formation will be needed when ordering spare parts from a yamaha dealer. 1. Mo...

  • Page 92: Consumer Information

    Consumer information 9-3 1 2 3 4 5 6 7 8 9 eau26580 scooter noise regulation tampering with noise control system prohibited: federal law prohibits the following acts or the causing thereof: (1) the removal or rendering inoperative by any person other than for purposes of maintenance, repair, or repl...

  • Page 93: Consumer Information

    Consumer information 9-4 2 3 4 5 6 7 8 9 eau26632 maintenance record copies of work orders and/or receipts for parts purchased and installed on your vehicle will be required to document that maintenance has been completed in accordance with the emissions warranty. The chart below is printed only as ...

  • Page 94: Consumer Information

    Consumer information 9-5 1 2 3 4 5 6 7 8 9 32000 mi (49000 km) or 48 months 36000 mi (55000 km) or 54 months 40000 mi (61000 km) or 60 months maintenance interval date of service mileage servicing dealer name and address remarks.

  • Page 95: Consumer Information

    Consumer information 9-6 2 3 4 5 6 7 8 9 eau26661 yamaha motor corporation, u.S.A. Street and enduro motorcycle limited warranty.

  • Page 96: Consumer Information

    Consumer information 9-7 1 2 3 4 5 6 7 8 9.

  • Page 97: Consumer Information

    Consumer information 9-8 2 3 4 5 6 7 8 9 eau26750 yamaha extended service (y.E.S.) keep your yamaha protected even after your warranty expires with genuine yamaha extended service (y.E.S.). Y.E.S. Is designed and administered by yamaha motor corporation to provide maximum owner satisfaction. You get...

  • Page 98: Consumer Information

    Consumer information 9-9 1 2 3 4 5 6 7 8 9 we urge you to act now. You’ll get the excellent benefits of trip coverage right away, and you’ll rest easy knowing you’ll have strong factory-backed protection even after your yamaha limited warranty expires. A special note: if visiting your dealer isn’t c...

  • Page 99: Index

    Index a acceleration and deceleration ...................5-2 accessories and replacement parts ........6-26 air filter elements and check hoses and v-belt case air filter element..................6-20 b battery .....................................................6-33 brake fluid, changing ............

  • Page 100: Index

    Index turn signal switch ..................................... 3-7 v valve clearance, adjusting ...................... 6-23 vehicle identification number .................... 9-1 w warranty, extended................................... 9-8 warranty, limited ....................................... 9-6...

  • Page 101

    Printed on recycled paper yamaha motor co., ltd. Printed in japan 2004.7–1.7 ×1 ! (e).