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Yamaha YZF-R1C Owner's Manual

Other manuals for YZF-R1C: Owner's Manual

Summary of YZF-R1C

  • Page 1

    Dic183 1kb-28199-10 yzfr1a(c) owner’s manual read this manual carefully before operating this vehicle. Lit-11626-24-47.

  • Page 2

    Eau10042 read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold. U1kb10e0.Book page 1 tuesday, august 3, 2010 10:36 am.

  • Page 3

    Introduction eau10083 congratulations on your purchase of the yamaha yzfr1a(c). This model is the result of yamaha’s vast experience in the production of fine sporting, touring, and pacesetting racing machines. It represents the high degree of craftsmanship and reliability that have made yamaha a le...

  • Page 4

    Important manual information eau10132 particularly important information is distinguished in this manual by the following notations: this is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injur...

  • Page 5

    Important manual information eau10193 yzfr1a(c) owner’s manual ©2010 by yamaha motor corporation, u.S.A. 1st edition, july 2010 all rights reserved. Any reprinting or unauthorized use without the written permission of yamaha motor corporation, u.S.A. Is expressly prohibited. Printed in japan. P/n li...

  • Page 6

    Table of contents location of important labels .............................................1-1 safety information ..................2-1 description ..................................3-1 left view ..........................................3-1 right view ........................................3-2 co...

  • Page 7

    Table of contents lubricating the swingarm pivots .........................................7-31 checking the front fork .................7-31 checking the steering ...................7-32 checking the wheel bearings .......7-32 battery ..........................................7-33 replacing the fus...

  • Page 8

    Location of important labels 1-1 1 eau10384 read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label is av...

  • Page 9

    Location of important labels 1-2 1 emission hose routing #4 #3 #2 #1 fuel tank throttle body charcoal canister atmosphere 14b-21686-00 vacuum hose routing #1 #4 #3 #2 14b-21684-00 intake manifold press. Sensor how to layout fuel hoses 14b-2178a-00 fuel delivery fuel tank fuel pump fuel filter press....

  • Page 10

    Location of important labels 1-3 1 9 8 5 6 7 warning 4c8-2118k-00 before you operate this vehicle, read the owner’s manual and all labels. Always wear an approved motorcycle helmet, eye protection, and protective clothing. Premium unleaded gasoline only 91 min. Pump octane (r+m)/2 3jj-28446-a1 1 kg ...

  • Page 11

    2-1 2 safety information eau10287 be a responsible owner as the vehicle’s owner, you are respon- sible for the safe and proper operation of your motorcycle. Motorcycles are single-track vehicles. Their safe use and operation are de- pendent upon the use of proper riding techniques as well as the exp...

  • Page 12

    Safety information 2-2 2 due to excessive speed or under- cornering (insufficient lean angle for the speed). • always obey the speed limit and never travel faster than warrant- ed by road and traffic conditions. • always signal before turning or changing lanes. Make sure that other motorists can see...

  • Page 13

    Safety information 2-3 2 ● do not run engine in poorly venti- lated or partially enclosed areas such as barns, garages, or car- ports. ● do not run engine outdoors where engine exhaust can be drawn into a building through openings such as windows and doors. Loading adding accessories or cargo to you...

  • Page 14

    Safety information 2-4 2 aftermarket parts, accessories, and modifications while you may find aftermarket prod- ucts similar in design and quality to genuine yamaha accessories, recog- nize that some aftermarket accessories or modifications are not suitable be- cause of potential safety hazards to y...

  • Page 15

    Safety information 2-5 2 ● check that the fuel cock (if equipped) is in the “off” position and that there are no fuel leaks. ● point the front wheel straight ahead on the trailer or in the truck bed, and choke it in a rail to pre- vent movement. ● shift the transmission in gear (for models with a ma...

  • Page 16

    Description 3-1 3 eau10410 left view 1,2 3 4,5,6 13 12 11 10 9 7,8 1. Front fork compression damping force adjusting screw (page 4-25) 2. Front fork spring preload adjusting bolt (page 4-25) 3. Coolant reservoir (page 7-16) 4. Fuel injection system fuse (page 7-34) 5. Main fuse (page 7-34) 6. Fuse b...

  • Page 17

    Description 3-2 3 eau10420 right view 1,2,3 4 5,6 8 7 9 10 12 11 13 1. Storage compartment (page 4-23) 2. Luggage strap holder (page 4-29) 3. Helmet holder (page 4-23) 4. Passenger seat lock (page 4-21) 5. Battery (page 7-33) 6. Owner’s tool kit (page 7-2) 7. Fuel tank cap (page 4-18) 8. Front fork ...

  • Page 18

    Description 3-3 3 eau10430 controls and instruments 1 2 3 5 6 7 8 4 1. Clutch lever (page 4-16) 2. Left handlebar switches (page 4-15) 3. Main switch/steering lock (page 4-1) 4. Multi-function meter unit (page 4-6) 5. Front brake fluid reservoir (page 7-25) 6. Right handlebar switches (page 4-15) 7....

  • Page 19

    Instrument and control functions 4-1 4 eau47632 d-mode (drive mode) d-mode is an electronically controlled engine performance system with three mode selections (“std”, “a”, and “b”). Push the drive mode switch “mode” to switch between modes. (see page 4-16 for an explanation of the drive mode switch...

  • Page 20

    Instrument and control functions 4-2 4 tip the headlights come on automatically when the engine is started and stay on until the key is turned to “off”, even if the engine stalls. Eau10661 off all electrical systems are off. The key can be removed. Warning ewa10061 never turn the key to “off” or “lo...

  • Page 21

    Instrument and control functions 4-3 4 eau49391 indicator lights and warning lights eau11030 turn signal indicator lights “ ” and “ ” the corresponding indicator light flash- es when the turn signal switch is pushed to the left or right. Eau11060 neutral indicator light “ ” this indicator light come...

  • Page 22

    Instrument and control functions 4-4 4 tip this model is also equipped with a self- diagnosis device for the fuel level de- tection circuit. If a problem is detected in the fuel level detection circuit, the fol- lowing cycle will be repeated until the malfunction is corrected: the fuel level warning...

  • Page 23

    Instrument and control functions 4-5 4 display conditions what to do under 39 °c (under 103 °f) message “lo” is displayed. Ok. Go ahead with riding. 40–116 °c (104–242 °f) coolant temperature is dis- played. Ok. Go ahead with riding. Above 117 °c (above 248 °f) coolant temperature flashes. Warning l...

  • Page 24

    Instrument and control functions 4-6 4 eau11534 engine trouble warning light “ ” this warning light comes on or flashes if a problem is detected in the electrical circuit monitoring the engine. If this oc- curs, have a yamaha dealer check the self-diagnosis system. (see page 4-12 for an explanation ...

  • Page 25

    Instrument and control functions 4-7 4 settings while riding can distract the operator and increase the risk of an accident. The multi-function meter unit is equipped with the following: ● a speedometer ● a tachometer ● an odometer ● two tripmeters (which show the distance traveled since they were l...

  • Page 26

    Instrument and control functions 4-8 4 to set the clock 1. Push the “select” button and “reset” button together for at least two seconds. 2. When the hour digits start flashing, push the “reset” button to set the hours. 3. Push the “select” button, and the minute digits start flashing. 4. Push the “...

  • Page 27

    Instrument and control functions 4-9 4 temperature display, and its corre- sponding stored split time displays on the stopwatch. 3. Push the “select” button to move down, and the “reset” but- ton to move up through the list. Tip ● when displaying in the reverse chronological order, the split times a...

  • Page 28

    Instrument and control functions 4-10 4 if you do not reset the fuel reserve trip- meter manually, it resets itself automat- ically and the display returns to the prior mode after refueling and traveling 5 km (3 mi). Instantaneous fuel consumption mode the instantaneous fuel consumption display can ...

  • Page 29

    Instrument and control functions 4-11 4 transmission gear display this display shows the selected gear. The neutral position is indicated by “ ” and by the neutral indicator light. Throttle opening position display the throttle opening position display shows how much the throttle is being opened. Th...

  • Page 30

    Instrument and control functions 4-12 4 air intake temperature display the air intake temperature display indi- cates the temperature of the air drawn into the air filter case. Turn the key to “on”, and push the “reset” button to switch the coolant temperature display to the air intake temperature d...

  • Page 31

    Instrument and control functions 4-13 4 display brightness, shift timing indi- cator light and throttle opening posi- tion display control mode this mode allows you to make changes to six settings by performing the follow- ing steps. 1. Turn the key to “off”. 2. Push and hold the “select” but- ton. ...

  • Page 32

    Instrument and control functions 4-14 4 5. Push the “select” button to con- firm the selected brightness level. The control mode changes to the shift timing indicator light activity function. To set the shift timing indicator light ac- tivity function 1. Push the “reset” button to select one of the ...

  • Page 33

    Instrument and control functions 4-15 4 to adjust the shift timing indicator light brightness 1. Push the “reset” button to select the desired indicator light bright- ness level. 2. Push the “select” button to con- firm the selected indicator light brightness level. The control mode changes to the t...

  • Page 34

    Instrument and control functions 4-16 4 eau12711 start switch “ ” push this switch to crank the engine with the starter. See page 6-1 for start- ing instructions prior to starting the en- gine. Eau41700 the engine trouble warning light will come on when the key is turned to “on” and the start switch...

  • Page 35

    Instrument and control functions 4-17 4 eau12871 shift pedal the shift pedal is located on the left side of the motorcycle and is used in combination with the clutch lever when shifting the gears of the 6-speed con- stant-mesh transmission equipped on this motorcycle. Eau33851 brake lever the brake ...

  • Page 36

    Instrument and control functions 4-18 4 eau12941 brake pedal the brake pedal is on the right side of the motorcycle. To apply the rear brake, press down on the brake pedal. Eau13074 fuel tank cap to open the fuel tank cap open the fuel tank cap lock cover, in- sert the key into the lock, and then tu...

  • Page 37

    Instrument and control functions 4-19 4 eau13221 fuel make sure there is sufficient gasoline in the tank. Warning ewa10881 gasoline and gasoline vapors are extremely flammable. To avoid fires and explosions and to reduce the risk of injury when refueling, follow these instructions. 1. Before refueli...

  • Page 38

    Instrument and control functions 4-20 4 gasoline of a different brand. Use of un- leaded fuel will extend spark plug life and reduce maintenance costs. Gasohol there are two types of gasohol: gaso- hol containing ethanol and that contain- ing methanol. Gasohol containing ethanol can be used if the e...

  • Page 39

    Instrument and control functions 4-21 4 eau13433 catalytic converter this model is equipped with a catalytic converter in the exhaust system. Warning ewa10862 the exhaust system is hot after op- eration. To prevent a fire hazard or burns: ● do not park the vehicle near possible fire hazards such as ...

  • Page 40

    Instrument and control functions 4-22 4 2. Remove the key. Rider seat to remove the rider seat 1. Remove the passenger seat. 2. Pull up the corners on the rear of the rider seat as shown, remove the bolts with the hexagon wrench located on the bottom of the pas- senger seat, and then pull the seat o...

  • Page 41

    Instrument and control functions 4-23 4 eau47530 helmet holder the helmet holder is located on the bot- tom of the passenger seat. To secure a helmet to the helmet holder 1. Remove the passenger seat. (see page 4-21.) 2. Attach the helmet to the helmet holder, and then securely install the passenger...

  • Page 42

    Instrument and control functions 4-24 4 ● do not exceed the maximum load of 189 kg (417 lb) for the ve- hicle. Eau47442 rider footrest position the rider footrests can be adjusted to one of two positions to suit the rider’s preference. Have a yamaha dealer ad- just the position of the rider footrest...

  • Page 43

    Instrument and control functions 4-25 4 eau47621 adjusting the front fork warning ewa14670 always adjust the spring preload on both fork legs equally, otherwise poor handling and loss of stability may result. Each front fork leg is equipped with a spring preload adjusting bolt, the right front fork ...

  • Page 44

    Instrument and control functions 4-26 4 compression damping force the compression damping force is ad- justed on the left front fork leg only. To increase the compression damping force and thereby harden the compres- sion damping, turn the adjusting screw in direction (a). To decrease the com- press...

  • Page 45

    Instrument and control functions 4-27 4 eau47291 adjusting the shock absorber assembly this shock absorber assembly is equipped with a spring preload adjust- ing bolt, a rebound damping force ad- justing screw, a compression damping force adjusting bolt (for fast compres- sion damping) and a compres...

  • Page 46

    Instrument and control functions 4-28 4 compression damping force compression damping force (for fast compression damping) to increase the compression damping force and thereby harden the compres- sion damping, turn the adjusting bolt in direction (a). To decrease the compres- sion damping force and...

  • Page 47

    Instrument and control functions 4-29 4 ● do not dispose of a damaged or worn-out shock absorber as- sembly yourself. Take the shock absorber assembly to a yamaha dealer for any service. Eau15181 luggage strap holders there are four luggage strap holders on the bottom of the passenger seat. To use t...

  • Page 48

    Instrument and control functions 4-30 4 this system regularly and have a yamaha dealer repair it if it does not function properly. Eau44892 ignition circuit cut-off system the ignition circuit cut-off system (com- prising the sidestand switch, clutch switch and neutral switch) has the fol- lowing fu...

  • Page 49

    Instrument and control functions 4-31 4 with the engine turned off: 1. Move the sidestand down. 2. Make sure that the engine stop switch is set to “ 3. Turn the key on. 4. Shift the transmission into the neutral position. 5. Push the start switch. Does the engine start? With the engine still running...

  • Page 50

    For your safety – pre-operation checks 5-1 5 eau15596 inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection and maintenance procedures and schedules described in the owner’s manual. Warning ewa11151 failure to inspect or maint...

  • Page 51

    For your safety – pre-operation checks 5-2 5 rear brake • check operation. • if soft or spongy, have yamaha dealer bleed hydraulic system. • check brake pads for wear. • replace if necessary. • check fluid level in reservoir. • if necessary, add recommended brake fluid to specified level. • check hy...

  • Page 52

    For your safety – pre-operation checks 5-3 5 chassis fasteners • make sure that all nuts, bolts and screws are properly tightened. • tighten if necessary. — instruments, lights, signals and switches • check operation. • correct if necessary. — sidestand switch • check operation of ignition circuit c...

  • Page 53

    Operation and important riding points 6-1 6 eau15951 read the owner’s manual carefully to become familiar with all controls. If there is a control or function you do not understand, ask your yamaha dealer. Warning ewa10271 failure to familiarize yourself with the controls can lead to loss of con- tr...

  • Page 54

    Operation and important riding points 6-2 6 notice eca11833 if a warning or indicator light does not come on initially when the key is turned to “on”, or if a warning or in- dicator light remains on, see page 4-3 for the corresponding warning and indicator light circuit check. 2. Shift the transmiss...

  • Page 55

    Operation and important riding points 6-3 6 4. At the recommended shift points shown in the following table, close the throttle, and at the same time, quickly pull the clutch lever in. 5. Shift the transmission into second gear. (make sure not to shift the transmission into the neutral posi- tion.) ...

  • Page 56

    Operation and important riding points 6-4 6 1600 km (1000 mi) and beyond the vehicle can now be operated nor- mally. Notice eca10310 ● keep the engine speed out of the tachometer red zone. ● if any engine trouble should oc- cur during the engine break-in period, immediately have a yamaha dealer chec...

  • Page 57

    Periodic maintenance and adjustment 7-1 7 eau17243 periodic inspection, adjustment, and lu- brication will keep your vehicle in the safest and most efficient condition pos- sible. Safety is an obligation of the vehi- cle owner/operator. The most important points of vehicle inspection, adjust- ment, ...

  • Page 58

    Periodic maintenance and adjustment 7-2 7 eau17361 owner’s tool kit the owner’s tool kit is located under the rider seat. (see page 4-21.) the service information included in this manual and the tools provided in the owner’s tool kit are intended to assist you in the performance of preventive mainte...

  • Page 59

    Periodic maintenance and adjustment 7-3 7 eau48490 tip ● from 24000 mi (37000 km) or 36 months, repeat the maintenance intervals starting from 8000 mi (13000 km) or 12 months. ● items marked with an asterisk require special tools, data and technical skills, have a yamaha dealer perform the service. ...

  • Page 60

    Periodic maintenance and adjustment 7-4 7 7 * evaporative emis- sion control system (for california only) • check control system for dam- age. • replace if necessary. √ √ 8 * air induction sys- tem • check the air cut-off valve, reed valve, and hose for damage. • replace any damaged parts if necessa...

  • Page 61

    Periodic maintenance and adjustment 7-5 7 eau32186 general maintenance and lubrication chart no. Item routine initial odometer readings 600 mi (1000 km) or 1 month 4000 mi (7000 km) or 6 months 8000 mi (13000 km) or 12 months 12000 mi (19000 km) or 18 months 16000 mi (25000 km) or 24 months 20000 mi...

  • Page 62

    Periodic maintenance and adjustment 7-6 7 9 * swingarm pivot bearings • check operation and for exces- sive play. √ √ √ √ √ • lubricate with lithium-soap-based grease. Every 32000 mi (50000 km) 10 drive chain • check chain slack, alignment and condition. • adjust and lubricate chain with a special o...

  • Page 63

    Periodic maintenance and adjustment 7-7 7 17 shift pedal pivot shaft • apply lithium-soap-based grease lightly. √ √ √ √ √ 18 sidestand pivot • check operation. • apply lithium-soap-based grease lightly. √ √ √ √ √ 19 * sidestand switch • check operation and replace if necessary. √ √ √ √ √ √ 20 * fron...

  • Page 64

    Periodic maintenance and adjustment 7-8 7 eau17650 tip ● air filter • this model’s air filter is equipped with a disposable oil-coated paper element, which must not be cleaned with com- pressed air to avoid damaging it. • the air filter element needs to be replaced more frequently when riding in unu...

  • Page 65

    Periodic maintenance and adjustment 7-9 7 eau18712 removing and installing cowl- ings and panels the cowlings and panels shown need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time a cowling or panel needs to be re- moved and installed....

  • Page 66

    Periodic maintenance and adjustment 7-10 7 to install a cowling 1. Connect the turn signal light lead coupler. 2. Fit the projections on the cowling into the slots as shown. 3. Install the quick fasteners and the quick fastener screws. Eau47243 cowlings c and d to remove a cowling 1. Remove cowling ...

  • Page 67

    Periodic maintenance and adjustment 7-11 7 to install a cowling 1. Insert the projection into the slot, and then slide the cowling back- ward. 2. Place the cowling in its original po- sition, and then install the quick fastener screws. 3. Install cowling a or b. Eau39062 panels a and b to remove a p...

  • Page 68

    Periodic maintenance and adjustment 7-12 7 eau19652 checking the spark plugs the spark plugs are important engine components, which should be checked periodically, preferably by a yamaha dealer. Since heat and deposits will cause any spark plug to slowly erode, they should be removed and checked in ...

  • Page 69

    Periodic maintenance and adjustment 7-13 7 eau19681 canister (for california only) this model is equipped with a canister to prevent the discharging of fuel vapor into the atmosphere. Before operating this vehicle, make sure to check the fol- lowing: ● check each hose connection. ● check each hose a...

  • Page 70

    Periodic maintenance and adjustment 7-14 7 4. Remove the engine oil filler cap, the engine oil drain bolt and its gasket to drain the oil from the crankcase. Tip skip steps 5–7 if the oil filter cartridge is not being replaced. 5. Remove the oil filter cartridge with an oil filter wrench. Tip an oil...

  • Page 71

    Periodic maintenance and adjustment 7-15 7 8. Install the engine oil drain bolt and its new gasket, and then tighten the bolt to the specified torque. 9. Refill with the specified amount of the recommended engine oil, and then install and tighten the oil filler cap. Tip be sure to wipe off spilled o...

  • Page 72

    Periodic maintenance and adjustment 7-16 7 eau20070 coolant the coolant level should be checked before each ride. In addition, the cool- ant must be changed at the intervals specified in the periodic maintenance and lubrication chart. Eau38173 to check the coolant level 1. Place the vehicle on a lev...

  • Page 73

    Periodic maintenance and adjustment 7-17 7 4. Install the reservoir cap, and then install the coolant reservoir cover by installing the bolts. Eau47302 to change the coolant 1. Place the vehicle on a level sur- face and let the engine cool if nec- essary. 2. Remove cowlings b and c. (see page 7-9.) ...

  • Page 74

    Periodic maintenance and adjustment 7-18 7 8. After the coolant is completely drained, thoroughly flush the cool- ing system with clean tap water. 9. Install the coolant reservoir by in- stalling the bolts. 10. Install the coolant drain bolt and its new gasket, and then tighten the bolt to the speci...

  • Page 75

    Periodic maintenance and adjustment 7-19 7 eau36764 air filter element the air filter element must be replaced at the intervals specified in the periodic maintenance and lubrication chart. Have a yamaha dealer replace the air filter element. Eau44734 checking the engine idling speed check the engine...

  • Page 76

    Periodic maintenance and adjustment 7-20 7 eau21401 valve clearance the valve clearance changes with use, resulting in improper air-fuel mixture and/or engine noise. To prevent this from occurring, the valve clearance must be adjusted by a yamaha dealer at the intervals specified in the periodic mai...

  • Page 77

    Periodic maintenance and adjustment 7-21 7 tire inspection always check the tires before operating the motorcycle. If a tire tread shows crosswise lines (minimum tread depth), if the tire has a nail or glass fragments in it, or if the sidewall is cracked, con- tact a yamaha dealer immediately and ha...

  • Page 78

    Periodic maintenance and adjustment 7-22 7 ● use only the tire valves and valve cores listed below to avoid tire deflation during a high-speed ride. After extensive tests, only the tires list- ed below have been approved for this model by yamaha motor co., ltd. Warning ewa10600 this motorcycle is fi...

  • Page 79

    Periodic maintenance and adjustment 7-23 7 eau33891 adjusting the clutch lever free play the clutch lever free play should mea- sure 10.0–15.0 mm (0.39–0.59 in) as shown. Periodically check the clutch le- ver free play and, if necessary, adjust it as follows. To increase the clutch lever free play, ...

  • Page 80

    Periodic maintenance and adjustment 7-24 7 eau37913 checking the brake lever free play there should be no free play at the brake lever end. If there is free play, have a yamaha dealer inspect the brake system. Warning ewa14211 a soft or spongy feeling in the brake lever can indicate the presence of ...

  • Page 81

    Periodic maintenance and adjustment 7-25 7 eau22392 checking the front and rear brake pads the front and rear brake pads must be checked for wear at the intervals spec- ified in the periodic maintenance and lubrication chart. Eau43062 front brake pads the front brake calipers are equipped with two s...

  • Page 82

    Periodic maintenance and adjustment 7-26 7 before riding, check that the brake fluid is above the minimum level mark and replenish if necessary. A low brake fluid level may indicate worn brake pads and/or brake system leakage. If the brake fluid level is low, be sure to check the brake pads for wear...

  • Page 83

    Periodic maintenance and adjustment 7-27 7 eau22760 drive chain slack the drive chain slack should be checked before each ride and adjusted if necessary. Eau22773 to check the drive chain slack 1. Place the motorcycle on the side- stand. Tip when checking and adjusting the drive chain slack, there s...

  • Page 84

    Periodic maintenance and adjustment 7-28 7 eau23025 cleaning and lubricating the drive chain the drive chain must be cleaned and lubricated at the intervals specified in the periodic maintenance and lubrica- tion chart, otherwise it will quickly wear out, especially when riding in dusty or wet areas...

  • Page 85

    Periodic maintenance and adjustment 7-29 7 eau23095 checking and lubricating the cables the operation of all control cables and the condition of the cables should be checked before each ride, and the ca- bles and cable ends should be lubricat- ed if necessary. If a cable is damaged or does not move ...

  • Page 86

    Periodic maintenance and adjustment 7-30 7 eau23142 checking and lubricating the brake and clutch levers brake lever clutch lever the operation of the brake and clutch levers should be checked before each ride, and the lever pivots should be lu- bricated if necessary. Recommended lubricant: lithium-...

  • Page 87

    Periodic maintenance and adjustment 7-31 7 eau23202 checking and lubricating the sidestand the operation of the sidestand should be checked before each ride, and the sidestand pivot and metal-to-metal contact surfaces should be lubricated if necessary. Warning ewa10731 if the sidestand does not move...

  • Page 88

    Periodic maintenance and adjustment 7-32 7 notice eca10590 if any damage is found or the front fork does not operate smoothly, have a yamaha dealer check or re- pair it. Eau23283 checking the steering worn or loose steering bearings may cause danger. Therefore, the operation of the steering must be ...

  • Page 89

    Periodic maintenance and adjustment 7-33 7 eau50210 battery the battery is located under the rider seat. (see page 4-21.) this model is equipped with a vrla (valve regulated lead acid) battery. There is no need to check the electro- lyte or to add distilled water. However, the battery lead connectio...

  • Page 90

    Periodic maintenance and adjustment 7-34 7 is turned to “off”, then con- nect the positive lead before connecting the negative lead. [eca16840] 4. After installation, make sure that the battery leads are properly con- nected to the battery terminals. Notice eca16530 always keep the battery charged. ...

  • Page 91

    Periodic maintenance and adjustment 7-35 7 3. Turn the key to “on” and turn on the electrical circuit in question to check if the device operates. 4. If the fuse immediately blows again, have a yamaha dealer check the electrical system. Eau39013 replacing a headlight bulb this model is equipped with...

  • Page 92

    Periodic maintenance and adjustment 7-36 7 3. Unhook the headlight bulb holder, and then remove the burnt-out bulb. 4. Place a new headlight bulb into po- sition, and then secure it with the bulb holder. 5. Connect the headlight coupler. 6. Install the headlight bulb cover by turning it clockwise. 7...

  • Page 93

    Periodic maintenance and adjustment 7-37 7 eau43003 replacing a turn signal light bulb 1. Remove the turn signal light unit by removing the screw. 2. Remove the socket (together with the bulb) by turning it counter- clockwise. 3. Remove the burnt-out bulb by pull- ing it out. 4. Insert a new bulb in...

  • Page 94

    Periodic maintenance and adjustment 7-38 7 3. Remove the burnt-out bulb by pull- ing it out. 4. Insert a new bulb into the socket. 5. Install the socket (together with the bulb) by pushing it in. 6. Install the license plate light unit by installing the screws. Eau32833 replacing an auxiliary light ...

  • Page 95

    Periodic maintenance and adjustment 7-39 7 eau24350 supporting the motorcycle since this model is not equipped with a centerstand, follow these precautions when removing the front and rear wheel or performing other maintenance requiring the motorcycle to stand up- right. Check that the motorcycle is...

  • Page 96

    Periodic maintenance and adjustment 7-40 7 3. Remove the brake hose holder and reflector on each side by re- moving the bolt and nut. 4. Remove the brake caliper on each side by removing the bolts. 5. Remove the axle bolt, push the wheel axle out from the left side, and then remove the wheel. Notice...

  • Page 97

    Periodic maintenance and adjustment 7-41 7 8. Retighten pinch bolt b to the spec- ified torque. 9. Tap the outer side of the right fork leg with a rubber mallet to align it with the end of the wheel axle. 10. Tighten wheel axle pinch bolt d, then pinch bolt c to the specified torque. 11. Retighten p...

  • Page 98

    Periodic maintenance and adjustment 7-42 7 4. Fully loosen the locknut on each side of the swingarm. 5. Turn the drive chain slack adjust- ing bolts fully in direction (a) and push the wheel forward. 6. Remove the drive chain from the rear sprocket. Tip ● if the drive chain is difficult to re- move,...

  • Page 99

    Periodic maintenance and adjustment 7-43 7 eau25871 troubleshooting although yamaha motorcycles receive a thorough inspection before shipment from the factory, trouble may occur dur- ing operation. Any problem in the fuel, compression, or ignition systems, for example, can cause poor starting and lo...

  • Page 100

    Periodic maintenance and adjustment 7-44 7 eau42502 troubleshooting charts starting problems or poor engine performance check the fuel level in the fuel tank. 1. Fuel there is enough fuel. There is no fuel. Check the compression. Supply fuel. The engine does not start. Check the compression. Operate...

  • Page 101

    Periodic maintenance and adjustment 7-45 7 engine overheating warning ewat1040 ● do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled. ● place a...

  • Page 102

    Motorcycle care and storage 8-1 8 eau37833 matte color caution notice eca15192 some models are equipped with matte colored finished parts. Be sure to consult a yamaha dealer for advice on what products to use be- fore cleaning the vehicle. Using a brush, harsh chemical products or cleaning compounds...

  • Page 103

    Motorcycle care and storage 8-2 8 off any detergent residue using plenty of water, as it is harmful to plastic parts. ● do not use any harsh chemical products on plastic parts or the mufflers. Be sure to avoid using cloths or sponges which have been in contact with strong or abrasive cleaning produc...

  • Page 104

    Motorcycle care and storage 8-3 8 ● never use compounds or other special treatments to clean the tita- nium mufflers, as they will remove the finish on the outer surface of the mufflers. ● even the smallest amounts of oil, such as from oily towels or finger- prints, will leave stains on the tita- ni...

  • Page 105

    Motorcycle care and storage 8-4 8 eau26203 storage short-term always store your motorcycle in a cool, dry place and, if necessary, protect it against dust with a porous cover. Be sure the engine and the exhaust sys- tem are cool before covering the motor- cycle. Notice eca10810 ● storing the motorcy...

  • Page 106

    Motorcycle care and storage 8-5 8 tip make any necessary repairs before storing the motorcycle. U1kb10e0.Book page 5 tuesday, august 3, 2010 10:36 am.

  • Page 107

    Specifications 9-1 9 dimensions: overall length: 2070 mm (81.5 in) overall width: 715 mm (28.1 in) overall height: 1130 mm (44.5 in) seat height: 835 mm (32.9 in) wheelbase: 1415 mm (55.7 in) ground clearance: 135 mm (5.31 in) minimum turning radius: 3500 mm (137.8 in) weight: curb weight: 206 kg (4...

  • Page 108

    Specifications 9-2 9 2nd: 2.063 (33/16) 3rd: 1.762 (37/21) 4th: 1.522 (35/23) 5th: 1.364 (30/22) 6th: 1.269 (33/26) chassis: frame type: diamond caster angle: 24.00 ° trail: 102 mm (4.0 in) front tire: type: tubeless size: 120/70 zr17m/c (58w) manufacturer/model: dunlop/d210f rear tire: type: tubele...

  • Page 109

    Specifications 9-3 9 voltage, capacity: 12 v, 8.6 ah headlight: bulb type: halogen bulb bulb voltage, wattage × quantity: headlight: 12 v, 55 w × 2 tail/brake light: led front turn signal/position light: 12 v, 21 w/5.0 w × 2 rear turn signal light: 12 v, 21.0 w × 2 auxiliary light: 12 v, 5.0 w × 2 l...

  • Page 110

    Consumer information 10-1 10 eau26352 identification numbers record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a yamaha dealer or for reference in case the vehi- cle is stolen...

  • Page 111

    Consumer information 10-2 10 eau26520 model label the model label is affixed to the frame under the passenger seat. (see page 4-21.) record the information on this la- bel in the space provided. This informa- tion will be needed when ordering spare parts from a yamaha dealer. Eau48540 vehicle emissi...

  • Page 112

    Consumer information 10-3 10 eau26551 reporting safety defects if you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the national highway traffic safety administration (nhtsa) in addition to notifying yamaha motor corpor...

  • Page 113

    Consumer information 10-4 10 eau26560 motorcycle noise regulation tampering with noise control system prohibited: federal law prohibits the following acts or the causing thereof: (1) the removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement of ...

  • Page 114

    Consumer information 10-5 10 eau26632 maintenance record copies of work orders and/or receipts for parts purchased and installed on your vehicle will be required to document that maintenance has been completed in accordance with the emissions warranty. The chart below is printed only as a reminder t...

  • Page 115

    Consumer information 10-6 10 36000 mi (55000 km) or 54 months 40000 mi (61000 km) or 60 months maintenance interval date of service mileage servicing dealer name and address remarks u1kb10e0.Book page 6 tuesday, august 3, 2010 10:36 am.

  • Page 116

    Consumer information 10-7 10 eau26663 yamaha motor corporation, u.S.A. Street and enduro motorcycle limited warranty a) b) c) d) e) f) 1. 2. Yamaha motor corporation, u.S.A. Hereby warrants that new yamaha motorcycles will be free from defects in material and workmanship for the period of time state...

  • Page 117

    Consumer information 10-8 10 warranty questions and answers what costs are my responsibility during the warranty period? The customer’s responsibility includes all costs of normal maintenance services, non-warranty repairs, accident and collision damages, and oil, oil filters, air filters, spark plu...

  • Page 118

    Consumer information 10-9 10 eau26750 yamaha extended service (y.E.S.) keep your yamaha protected even after your warranty expires with genuine yamaha extended service (y.E.S.). Y.E.S. Is designed and administered by yamaha motor corporation to provide maximum owner satisfaction. You get uninterrupt...

  • Page 119

    Consumer information 10-10 10 we urge you to act now. You’ll get the excellent benefits of trip coverage right away, and you’ll rest easy knowing you’ll have strong factory-backed protection even after your yamaha limited warranty expires. A special note: if visiting your dealer isn’t convenient, co...

  • Page 120

    Index a air filter element .................................... 7-19 auxiliary light bulb, replacing ................ 7-38 b battery................................................... 7-33 brake and clutch levers, checking and lubricating ..................... 7-30 brake and shift pedals, checking a...

  • Page 121

    Index t tail/brake light ...................................... 7-36 throttle grip and cable, checking and lubricating..................... 7-29 throttle grip free play, checking ........... 7-19 tires...................................................... 7-20 tool kit .................................

  • Page 122

    A5-yoko_blank.Fm page 1 tuesday, april 8, 2003 11:43 am.

  • Page 123

    A5-yoko_blank.Fm page 1 tuesday, april 8, 2003 11:43 am.

  • Page 124

    Printed in japan 2010.08-0.6 × 1 cr (e) printed on recycled paper yamaha motor co., ltd. Dic183.