Yamaha YZF-R1S Owner's Manual

Other manuals for YZF-R1S: Owner's Manual, Service Manual
Manual is about: YZF-R1S; YZF-R1SC Motorcycle

Summary of YZF-R1S

  • Page 1

    4b1-28199-e0 yzf-r1s owner’s manual.

  • Page 2

    Eau26942 declaration of conformity we company: moric co., ltd. Address: 1450-6 mori mori-machi shuchi-gun shizuoka 437-0292 japan hereby declare that the product: kind of equipment: immobilizer type-designation: 5sl-00 is in compliance with following norm(s) or documents: r&tte directive(1999/5/ec) ...

  • Page 3: Introduction

    Introduction eau10100 welcome to the yamaha world of motorcycling! As the owner of the yzf-r1s, you are benefiting from yamaha’s vast experience and newest technology regarding the de- sign and manufacture of high-quality products, which have earned yamaha a reputation for dependability. Please take...

  • Page 4: Important Manual Information

    Important manual information eau10151 particularly important information is distinguished in this manual by the following notations: note: ● this manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold. ● yamaha continuall...

  • Page 5: Important Manual Information

    Important manual information eau10200 yzf-r1s owner’s manual ©2005 by yamaha motor co., ltd. 1st edition, september 2005 all rights reserved. Any reprinting or unauthorized use without the written permission of yamaha motor co., ltd. Is expressly prohibited. Printed in japan. U4b1e0e0.Book page 2 we...

  • Page 6: Table Of Contents

    Table of contents safety information ..................1-1 description ..................................2-1 left view ..........................................2-1 right view ........................................2-2 controls and instruments.................2-3 instrument and control functions .....

  • Page 7: Table of Contents

    Table of contents replacing a turn signal light bulb ...........................................6-35 replacing the license plate light bulb ...........................................6-36 replacing an auxiliary light bulb ...6-36 supporting the motorcycle ............6-37 front wheel ..................

  • Page 8: Safety Information

    1-1 1 safety information eau10281 motorcycles are single track vehicles. Their safe use and operation are dependent upon the use of proper riding techniques as well as the ex- pertise of the operator. Ev- ery operator should know the following requirements before riding this motor- cycle. He or she ...

  • Page 9: Safety Information

    Safety information 1-2 1 due to excessive speed or un- dercornering (insufficient lean an- gle for the speed). • always obey the speed limit and never travel faster than warrant- ed by road and traffic conditions. • always signal before turning or changing lanes. Make sure that other motorists can s...

  • Page 10: Safety Information

    Safety information 1-3 1 loading the total weight of the operator, pas- senger, accessories and cargo must not exceed the maximum load limit. When loading within this weight limit, keep the following in mind: ● cargo and accessory weight should be kept as low and close to the motorcycle as possible....

  • Page 11: Safety Information

    Safety information 1-4 1 tor and may limit control ability, therefore, such accessories are not recommended. ● use caution when adding electri- cal accessories. If electrical acces- sories exceed the capacity of the motorcycle’s electrical system, an electric failure could result, which could cause ...

  • Page 12: Description

    Description 2-1 2 eau10410 left view 1. Fuse box (page 6-30) 2. Front fork rebound damping force adjusting bolt (page 3-21) 3. Front fork spring preload adjusting bolt (page 3-21) 4. Front brake fluid reservoir (page 6-22) 5. Idle adjusting screw (page 6-16) 6. Shock absorber assembly spring preload...

  • Page 13: Description

    Description 2-2 2 eau10420 right view 1. Luggage strap holder (page 3-27) 2. Helmet holder (page 3-20) 3. Passenger seat lock (page 3-19) 4. Rear brake fluid reservoir (page 6-22) 5. Engine oil filler cap (page 6-8) 6. Air filter element (page 6-14) 7. Front fork compression damping force adjusting ...

  • Page 14: Description

    Description 2-3 2 eau10430 controls and instruments 1. Clutch lever (page 3-15) 2. Left handlebar switches (page 3-14) 3. Main switch/steering lock (page 3-2) 4. Multi-function meter unit (page 3-8) 5. Right handlebar switches (page 3-14) 6. Throttle grip (page 6-16) 7. Brake lever (page 3-16) u4b1e...

  • Page 15: Immobilizer System

    Instrument and control functions 3-1 3 eau10972 immobilizer system this vehicle is equipped with an immo- bilizer system to help prevent theft by re-registering codes in the standard keys. This system consists of the fol- lowing. ● a code re-registering key (with a red bow) ● two standard keys (with...

  • Page 16: Main Switch/steering Lock

    Instrument and control functions 3-2 3 eau10471 main switch/steering lock the main switch/steering lock controls the ignition and lighting systems, and is used to lock the steering. Note: be sure to use the standard key (black bow) for regular use of the vehicle. To minimize the risk of losing the c...

  • Page 17: Warning

    Instrument and control functions 3-3 3 to unlock the steering push the key in, and then turn it to “off” while still pushing it. Warning ewa10060 never turn the key to “off” or “lock” while the vehicle is moving, otherwise the electrical systems will be switched off, which may result in loss of cont...

  • Page 18: ”

    Instrument and control functions 3-4 3 eau11060 neutral indicator light “ ” this indicator light comes on when the transmission is in the neutral position. Eau11080 high beam indicator light “ ” this indicator light comes on when the high beam of the headlight is switched on. Eau11250 oil level warn...

  • Page 19: Caution:

    Instrument and control functions 3-5 3 caution: eca10020 do not operate the engine if it is overheated. U4b1e0e0.Book page 5 wednesday, october 12, 2005 2:32 pm.

  • Page 20

    Instrument and control functions 3-6 3 coolant temperature display conditions what to do under 39 °c (under 103 °f) message “lo” is displayed. Ok. Go ahead with riding. 40–116 °c (104–242 °f) temperature is displayed. Ok. Go ahead with riding. 117–139 °c (243–283 °f) temperature display flashes. War...

  • Page 21: ”

    Instrument and control functions 3-7 3 eau11530 engine trouble warning light “ ” this warning light comes on or flashes when an electrical circuit monitoring the engine is defective. When this occurs, have a yamaha dealer check the self- diagnosis system. (see page 3-8 for an explanation of the self...

  • Page 22: Multi-Function Meter Unit

    Instrument and control functions 3-8 3 eau33965 multi-function meter unit warning ewa12421 be sure to stop the vehicle before making any setting changes to the multi-function meter unit. The multi-function meter unit is equipped with the following: ● a speedometer (which shows the riding speed) ● a ...

  • Page 23: Caution:

    Instrument and control functions 3-9 3 caution: eca10031 do not operate the engine in the ta- chometer red zone. Red zone: 13750 r/min and above clock mode turn the key to “on”. To set the clock 1. Push the “select” button and “reset” button together for at least two seconds. 2. When the hour digits...

  • Page 24: Note:

    Instrument and control functions 3-10 3 standard measurement 1. Push the “reset” button to start the stopwatch. 2. Push the “select” button to stop the stopwatch. 3. Push the “select” button again to reset the stopwatch. Split-time measurement 1. Push the “reset” button to start the stopwatch. 2. Pu...

  • Page 25: Self-Diagnosis Devices

    Instrument and control functions 3-11 3 ● when the air intake temperature display is selected, “a” is displayed before the temperature. Self-diagnosis devices this model is equipped with a self-diag- nosis device for various electrical cir- cuits. If any of those circuits are defective, the engine t...

  • Page 26: Note:

    Instrument and control functions 3-12 3 ● display brightness: this function allows you to adjust the brightness of the displays and tachometer to suit the outside lighting conditions. ● shift timing indicator light activity: this function allows you to choose whether or not the indicator light shoul...

  • Page 27: Note:

    Instrument and control functions 3-13 3 set in increments of 500 r/min. From 12000 r/min to 15000 r/min, the indica- tor light can be set in increments of 200 r/min. 1. Push the “reset” button to select the desired engine speed for acti- vating the indicator light. 2. Push the “select” button to con...

  • Page 28: Handlebar Switches

    Instrument and control functions 3-14 3 eau12344 handlebar switches left right eau12370 pass switch “pass” press this switch to flash the head- lights. Eau12400 dimmer switch “ / ” set this switch to “ ” for the high beam and to “ ” for the low beam. Eau12460 turn signal switch “ / ” to signal a rig...

  • Page 29: Hazard Switch “

    Instrument and control functions 3-15 3 eau12733 hazard switch “ ” with the key in the “on” or “ ” posi- tion, use this switch to turn on the haz- ard lights (simultaneous flashing of all turn signal lights). The hazard lights are used in case of an emergency or to warn other drivers when your vehic...

  • Page 30: Brake Lever

    Instrument and control functions 3-16 3 eau33850 brake lever the brake lever is located at the right handlebar grip. To apply the front brake, pull the lever toward the handle- bar grip. The brake lever is equipped with a po- sition adjusting knob. To adjust the dis- tance between the brake lever an...

  • Page 31: Fuel Tank Cap

    Instrument and control functions 3-17 3 eau13070 fuel tank cap to open the fuel tank cap open the fuel tank cap lock cover, in- sert the key into the lock, and then turn it 1/4 turn clockwise. The lock will be re- leased and the fuel tank cap can be opened. To close the fuel tank cap 1. Push the fue...

  • Page 32: Caution:

    Instrument and control functions 3-18 3 caution: eca10070 immediately wipe off spilled fuel with a clean, dry, soft cloth, since fuel may deteriorate painted surfac- es or plastic parts. Eau13390 caution: eca11400 use only unleaded gasoline. The use of leaded gasoline will cause severe damage to int...

  • Page 33: Catalytic Converter

    Instrument and control functions 3-19 3 eau13431 catalytic converter this model is equipped with a catalytic converter in the exhaust system. Warning ewa10860 the exhaust system is hot after op- eration. Make sure that the exhaust system has cooled down before do- ing any maintenance work. Caution: ...

  • Page 34: Note:

    Instrument and control functions 3-20 3 2. While holding the key in that posi- tion, lift the front of the passenger seat and pull it forward. To install the passenger seat 1. Insert the projection on the rear of the passenger seat into the seat holder as shown, and then push the front of the seat d...

  • Page 35: Adjusting The Front Fork

    Instrument and control functions 3-21 3 eau39282 adjusting the front fork this front fork is equipped with spring preload adjusting bolts, rebound damp- ing force adjusting bolts and compres- sion damping force adjusting bolts. Warning ewa10180 always adjust both fork legs equal- ly, otherwise poor ...

  • Page 36: Rebound Damping Force

    Instrument and control functions 3-22 3 to increase the spring preload and thereby hardening it, turn the ad- justing bolt in direction (a) from the standard position, making sure to turn the bolt complete turns so that the alignment marks match. To decrease the spring preload and thereby softening ...

  • Page 37: Caution:

    Instrument and control functions 3-23 3 caution: eca10100 never attempt to turn an adjusting mechanism beyond the maximum or minimum settings. Note: although the total number of clicks of a damping force adjusting mechanism may not exactly match the above spec- ifications due to small differences in...

  • Page 38: Rebound Damping Force

    Instrument and control functions 3-24 3 rebound damping force adjust the rebound damping force as follows. 1. Remove the bolt, loosen and re- move the quick fastener screw, and then pull the cowling away from the motorcycle. 2. To increase the rebound damping force and thereby harden the re- bound d...

  • Page 39: Note:

    Instrument and control functions 3-25 3 compression damping force (for slow compression damping) to increase the compression damping force and thereby harden the compres- sion damping, turn the adjusting screw in direction (a). To decrease the com- pression damping force and thereby soften the compr...

  • Page 40: Adjusting The Seat Height

    Instrument and control functions 3-26 3 eau39261 adjusting the seat height this model is equipped with a seat height adjusting bolt. Adjust the seat height as follows. 1. Remove the bolt, loosen and re- move the quick fastener screw, and then pull the cowling away from the motorcycle. 2. Loosen the ...

  • Page 41: Luggage Strap Holders

    Instrument and control functions 3-27 3 eau15181 luggage strap holders there are four luggage strap holders on the bottom of the passenger seat. To use the strap holders, remove the pas- senger seat, unhook the straps from the hooks, and then install the seat with the straps hanging out from under t...

  • Page 42: Ly.

    Instrument and control functions 3-28 3 below and have a yamaha dealer re- pair it if it does not function proper- ly. Eau15311 ignition circuit cut-off system the ignition circuit cut-off system (com- prising the sidestand switch, clutch switch and neutral switch) has the fol- lowing functions. ● i...

  • Page 43: Yes

    Instrument and control functions 3-29 3 with the engine turned off: 1. Move the sidestand down. 2. Make sure that the engine stop switch is turned on. 3. Turn the key on. 4. Shift the transmission into the neutral position. 5. Push the start switch. Does the engine start? With the engine still runni...

  • Page 44: Pre-Operation Checks

    Pre-operation checks 4-1 4 eau15591 the condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss of tire air p...

  • Page 45: Pre-Operation Checks

    Pre-operation checks 4-2 4 eau15603 pre-operation check list item checks page fuel • check fuel level in fuel tank. • refuel if necessary. • check fuel line for leakage. 3-17 engine oil • check oil level in engine. • if necessary, add recommended oil to specified level. • check vehicle for oil leaka...

  • Page 46: Pre-Operation Checks

    Pre-operation checks 4-3 4 throttle grip • make sure that operation is smooth. • check cable free play. • if necessary, have yamaha dealer adjust cable free play and lubricate cable and grip housing. 6-16, 6-25 control cables • make sure that operation is smooth. • lubricate if necessary. 6-25 drive...

  • Page 47: Warning

    Operation and important riding points 5-1 5 eau15950 warning ewa10270 ● become thoroughly familiar with all operating controls and their functions before riding. Consult a yamaha dealer re- garding any control or function that you do not thoroughly un- derstand. ● never start the engine or oper- ate...

  • Page 48: Caution:

    Operation and important riding points 5-2 5 serve the battery. Do not crank the en- gine more than 10 seconds on any one attempt. Caution: eca11040 for maximum engine life, never ac- celerate hard when the engine is cold! Note: the engine is warm when it quickly re- sponds to the throttle. Eau16671 ...

  • Page 49: Tips For Reducing Fuel

    Operation and important riding points 5-3 5 eau16810 tips for reducing fuel consumption fuel consumption depends largely on your riding style. Consider the following tips to reduce fuel consumption: ● shift up swiftly, and avoid high en- gine speeds during acceleration. ● do not rev the engine while...

  • Page 50: Parking

    Operation and important riding points 5-4 5 eau17212 parking when parking, stop the engine, and then remove the key from the main switch. Warning ewa10310 ● since the engine and exhaust system can become very hot, park in a place where pedestri- ans or children are not likely to touch them. ● do not...

  • Page 51: Warning

    Periodic maintenance and minor repair 6-1 6 eau17240 safety is an obligation of the owner. Pe- riodic inspection, adjustment and lubri- cation will keep your vehicle in the safest and most efficient condition pos- sible. The most important points of in- spection, adjustment, and lubrication are expl...

  • Page 52: Note:

    Periodic maintenance and minor repair 6-2 6 eau17705 periodic maintenance and lubrication chart note: ● the annual checks must be performed every year, except if a kilometer-based maintenance is performed in- stead. ● from 50000 km, repeat the maintenance intervals starting from 10000 km. ● items ma...

  • Page 53

    Periodic maintenance and minor repair 6-3 6 10 * tires • check tread depth and for damage. • replace if necessary. • check air pressure. • correct if necessary. √ √ √ √ √ 11 * wheel bearings • check bearing for looseness or damage. √ √ √ √ 12 * swingarm • check operation and for excessive play. √ √ ...

  • Page 54

    Periodic maintenance and minor repair 6-4 6 23 engine oil • change. • check oil level and vehicle for oil leakage. √ √ √ √ √ √ 24 engine oil filter car- tridge • replace. √ √ √ 25 * cooling system • check coolant level and vehicle for coolant leakage. √ √ √ √ √ • change. Every 3 years 26 * front and...

  • Page 55: Note:

    Periodic maintenance and minor repair 6-5 6 eau18680 note: ● air filter • this model’s air filter is equipped with a disposable oil-coated paper element, which must not be cleaned with com- pressed air to avoid damaging it. • the air filter element needs to be replaced more frequently when riding in...

  • Page 56: Removing and Installing

    Periodic maintenance and minor repair 6-6 6 eau18771 removing and installing panels the panels shown need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time a panel needs to be removed and installed. Eau36630 panels a and c to remove one ...

  • Page 57: Panels B and D

    Periodic maintenance and minor repair 6-7 6 eau33990 panels b and d to remove one of the panels 1. Remove the rider seat. (see page 3-19.) 2. Remove the screw, and then re- move the panel as shown. To install the panel 1. Place the panel in its original posi- tion, and then install the screw. 2. Ins...

  • Page 58: Note:

    Periodic maintenance and minor repair 6-8 6 before installing a spark plug, the spark plug gap should be measured with a wire thickness gauge and, if necessary, adjusted to specification. Clean the surface of the spark plug gasket and its mating surface, and then wipe off any grime from the spark pl...

  • Page 59: Note:

    Periodic maintenance and minor repair 6-9 6 note: the engine oil should be between the minimum and maximum level marks. 4. If the engine oil is at or below the minimum level mark, add sufficient oil of the recommended type to raise it to the correct level as fol- lows. A. Fit the rubber protector on...

  • Page 60: Note:

    Periodic maintenance and minor repair 6-10 6 3. Start the engine, warm it up for several minutes, and then turn it off. 4. Place an oil pan under the engine to collect the used oil. 5. Remove the engine oil filler cap with the special wrench. 6. Remove the engine oil drain bolt to drain the oil from...

  • Page 61: Note:

    Periodic maintenance and minor repair 6-11 6 10. Install the engine oil drain bolt, and then tighten it to the specified torque. Note: check the washer for damage and re- place it if necessary. 11. Add the specified amount of the recommended engine oil, and then install and tighten the oil filler ca...

  • Page 62: Coolant

    Periodic maintenance and minor repair 6-12 6 15. Install and tighten the quick fasten- er screws, and then install the bolt. Eau20070 coolant the coolant level should be checked before each ride. In addition, the cool- ant must be changed at the intervals specified in the periodic maintenance and lu...

  • Page 63: Caution:

    Periodic maintenance and minor repair 6-13 6 caution: eca10470 ● if coolant is not available, use distilled water or soft tap water instead. Do not use hard water or salt water since it is harmful to the engine. ● if water has been used instead of coolant, replace it with cool- ant as soon as possib...

  • Page 64: Warning

    Periodic maintenance and minor repair 6-14 6 eau34020 replacing the air filter element the air filter element should be re- placed at the intervals specified in the periodic maintenance and lubrication chart. Replace the air filter element more frequently if you are riding in un- usually wet or dust...

  • Page 65: Caution:

    Periodic maintenance and minor repair 6-15 6 6. Remove the air filter element. 7. Install a new air filter element into the air filter case. Caution: eca10480 ● make sure that the air filter ele- ment is properly seated in the air filter case. ● the engine should never be op- erated without the air ...

  • Page 66: Adjusting The Engine Idling

    Periodic maintenance and minor repair 6-16 6 eau34300 adjusting the engine idling speed the engine idling speed must be checked and, if necessary, adjusted as follows at the intervals specified in the periodic maintenance and lubrication chart. The engine should be warm before making this adjustment...

  • Page 67: Valve Clearance

    Periodic maintenance and minor repair 6-17 6 eau21401 valve clearance the valve clearance changes with use, resulting in improper air-fuel mixture and/or engine noise. To prevent this from occurring, the valve clearance must be adjusted by a yamaha dealer at the intervals specified in the periodic m...

  • Page 68: Never Overload The

    Periodic maintenance and minor repair 6-18 6 ● never overload the motorcycle! Operation of an overloaded motorcycle may re- sult in tire damage, loss of con- trol, or severe injury. Make sure that the total weight of rider, passenger, cargo, and accesso- ries does not exceed the speci- fied maximum ...

  • Page 69: Warning

    Periodic maintenance and minor repair 6-19 6 this motorcycle is equipped with forged wheels and tubeless tires with valves. Warning ewa10480 ● the front and rear tires should be of the same make and de- sign, otherwise the handling characteristics of the motor- cycle cannot be guaranteed. ● after ex...

  • Page 70: Forged Wheels

    Periodic maintenance and minor repair 6-20 6 eau39230 forged wheels to maximize the performance, durabil- ity, and safe operation of your vehicle, note the following points regarding the specified wheels. ● the wheel rims should be checked for cracks, bends or warpage be- fore each ride. If any dama...

  • Page 71: Switch

    Periodic maintenance and minor repair 6-21 6 eau22270 adjusting the rear brake light switch the rear brake light switch, which is ac- tivated by the brake pedal, is properly adjusted when the brake light comes on just before braking takes effect. If necessary, adjust the brake light switch as follow...

  • Page 72: Front Brake

    Periodic maintenance and minor repair 6-22 6 eau22580 checking the brake fluid level front brake rear brake insufficient brake fluid may allow air to enter the brake system, possibly caus- ing it to become ineffective. Before riding, check that the brake fluid is above the minimum level mark and rep...

  • Page 73: Changing The Brake Fluid

    Periodic maintenance and minor repair 6-23 6 eau22730 changing the brake fluid have a yamaha dealer change the brake fluid at the intervals specified in the note after the periodic mainte- nance and lubrication chart. In addition, have the oil seals of the master cylin- ders and calipers as well as ...

  • Page 74: Note:

    Periodic maintenance and minor repair 6-24 6 note: using the alignment marks on each side of the swingarm, make sure that both chain pullers are in the same posi- tion for proper wheel alignment. Caution: eca10570 improper drive chain slack will over- load the engine as well as other vital parts of ...

  • Page 75: Caution:

    Periodic maintenance and minor repair 6-25 6 caution: eca11110 do not use engine oil or any other lu- bricants for the drive chain, as they may contain substances that could damage the o-rings. Eau23100 checking and lubricating the cables the operation of all control cables and the condition of the ...

  • Page 76: Brake and Clutch Levers

    Periodic maintenance and minor repair 6-26 6 eau23140 checking and lubricating the brake and clutch levers brake lever clutch lever the operation of the brake and clutch levers should be checked before each ride, and the lever pivots should be lu- bricated if necessary. Eau23200 checking and lubrica...

  • Page 77: Lubricating The Swingarm

    Periodic maintenance and minor repair 6-27 6 eaum1650 lubricating the swingarm pivots the swingarm pivots must be lubricat- ed at the intervals specified in the peri- odic maintenance and lubrication chart. Eau23271 checking the front fork the condition and operation of the front fork must be checke...

  • Page 78: Checking The Steering

    Periodic maintenance and minor repair 6-28 6 eau23280 checking the steering worn or loose steering bearings may cause danger. Therefore, the operation of the steering must be checked as fol- lows at the intervals specified in the pe- riodic maintenance and lubrication chart. 1. Place a stand under t...

  • Page 79: Battery

    Periodic maintenance and minor repair 6-29 6 eau23441 battery this model is equipped with a sealed- type (mf) battery, which does not re- quire any maintenance. There is no need to check the electrolyte or to add distilled water. To charge the battery have a yamaha dealer charge the bat- tery as soo...

  • Page 80: Er, Have A Yamaha Dealer

    Periodic maintenance and minor repair 6-30 6 charger will damage the battery. If you do not have access to a sealed-type (mf) battery charg- er, have a yamaha dealer charge your battery. Eau34053 replacing the fuses the main fuse and the fuel injection system fuse are located under the rider seat. (...

  • Page 81

    Periodic maintenance and minor repair 6-31 6 3. Loosen and remove the quick fas- tener screws, and then slide the areas of the cowling shown for- ward. 4. Pull the cowling away from the motorcycle as shown. 5. Remove the blown fuse, and then install a new fuse of the specified amperage. 1. Quick fas...

  • Page 82: Caution:

    Periodic maintenance and minor repair 6-32 6 caution: eca10640 do not use a fuse of a higher amper- age rating than recommended to avoid causing extensive damage to the electrical system and possibly a fire. 6. Turn the key to “on” and turn on the electrical circuit in question to check if the devic...

  • Page 83: Warning

    Periodic maintenance and minor repair 6-33 6 2. Unhook the headlight bulb holder, and then remove the defective bulb. Warning ewa10790 headlight bulbs get very hot. There- fore, keep flammable products away from a lit headlight bulb, and do not touch the bulb until it has cooled down. 3. Place a new...

  • Page 84: Warning

    Periodic maintenance and minor repair 6-34 6 2. Disconnect the headlight coupler. 3. Unhook the headlight bulb holder, and then remove the defective bulb. Warning ewa10790 headlight bulbs get very hot. There- fore, keep flammable products away from a lit headlight bulb, and do not touch the bulb unt...

  • Page 85: Tail/brake Light

    Periodic maintenance and minor repair 6-35 6 5. Connect the headlight coupler. 6. Install the headlight bulb cover by turning it clockwise. 7. Have a yamaha dealer adjust the headlight beam if necessary. Eau24180 tail/brake light this model is equipped with an led type of tail/brake light. If the ta...

  • Page 86: Replacing The License Plate

    Periodic maintenance and minor repair 6-36 6 eau24310 replacing the license plate light bulb 1. Remove the license plate light unit by removing the screws. 2. Remove the socket (together with the bulb) by pulling it out. 3. Remove the defective bulb by pull- ing it out. 4. Insert a new bulb into the...

  • Page 87: Note:

    Periodic maintenance and minor repair 6-37 6 3. Remove the socket (together with the bulb) by pulling it out. 4. Remove the defective bulb by pull- ing it out. 5. Insert a new bulb into the socket. 6. Install the socket (together with the bulb) by pushing it in. 7. Install the auxiliary light bulb c...

  • Page 88: Front Wheel

    Periodic maintenance and minor repair 6-38 6 a jack either under each side of the frame in front of the rear wheel or under each side of the swingarm. Eau24360 front wheel eau33921 to remove the front wheel warning ewa10820 ● it is advisable to have a yamaha dealer service the wheel. ● securely supp...

  • Page 89: Caution:

    Periodic maintenance and minor repair 6-39 6 caution: eca11050 do not apply the brake after the brake calipers have been removed, otherwise the brake pads will be forced shut. Eau33932 to install the front wheel 1. Lift the wheel up between the fork legs. 2. Insert the wheel axle. 3. Lower the front...

  • Page 90: Rear Wheel

    Periodic maintenance and minor repair 6-40 6 12. While applying the front brake, push down hard on the handlebar several times to check for proper fork operation. Eau25080 rear wheel eau25311 to remove the rear wheel warning ewa10820 ● it is advisable to have a yamaha dealer service the wheel. ● sec...

  • Page 91: Caution:

    Periodic maintenance and minor repair 6-41 6 caution: eca11070 do not apply the brake after the wheel has been removed together with the brake disc, otherwise the brake pads will be forced shut. Eau25661 to install the rear wheel 1. Install the wheel and the brake cal- iper bracket by inserting the ...

  • Page 92: Troubleshooting Charts

    Periodic maintenance and minor repair 6-42 6 eau25911 troubleshooting charts starting problems or poor engine performance warning ewa10840 keep away open flames and do not smoke while checking or working on the fuel system. Check the fuel level in the fuel tank. 1. Fuel there is enough fuel. There i...

  • Page 93: Engine Overheating

    Periodic maintenance and minor repair 6-43 6 engine overheating warning ewa10400 ● do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled. ● after...

  • Page 94: Motorcycle Care and Storage

    Motorcycle care and storage 7-1 7 eau26020 care while the open design of a motorcycle reveals the attractiveness of the tech- nology, it also makes it more vulnera- ble. Rust and corrosion can develop even if high-quality components are used. A rusty exhaust pipe may go un- noticed on a car, however...

  • Page 95: Motorcycle Care and Storage

    Motorcycle care and storage 7-2 7 den part of the windshield to make sure that it does not leave any marks. If the windshield is scratched, use a quality plastic polishing compound after washing. After normal use remove dirt with warm water, a mild detergent, and a soft, clean sponge, and then rinse...

  • Page 96: Motorcycle Care and Storage

    Motorcycle care and storage 7-3 7 4. To prevent corrosion, it is recom- mended to apply a corrosion pro- tection spray on all metal, including chrome- and nickel-plat- ed, surfaces. 5. Use spray oil as a universal clean- er to remove any remaining dirt. 6. Touch up minor paint damage caused by stone...

  • Page 97: Motorcycle Care and Storage

    Motorcycle care and storage 7-4 7 3. Perform the following steps to pro- tect the cylinders, piston rings, etc. From corrosion. A. Remove the spark plug caps and spark plugs. B. Pour a teaspoonful of engine oil into each spark plug bore. C. Install the spark plug caps onto the spark plugs, and then ...

  • Page 98: Specifications

    Specifications 8-1 8 dimensions: overall length: 2085 mm (82.1 in) overall width: 720 mm (28.3 in) overall height: 1105 mm (43.5 in) seat height: 835 mm (32.9 in) wheelbase: 1415 mm (55.7 in) ground clearance: 135 mm (5.31 in) minimum turning radius: 3400 mm (133.9 in) weight: with oil and fuel: 195...

  • Page 99: Specifications

    Specifications 8-2 8 gear ratio: 1st: 38/15 (2.533) 2nd: 33/16 (2.063) 3rd: 37/21 (1.762) 4th: 35/23 (1.522) 5th: 30/22 (1.364) 6th: 33/26 (1.269) chassis: frame type: diamond caster angle: 24.00 ° trail: 97.0 mm (3.82 in) front tire: type: tubeless size: 120/70 zr17m/c (58w) manufacturer/model: pir...

  • Page 100: Specifications

    Specifications 8-3 8 battery: model: ytz10s voltage, capacity: 12 v, 8.6 ah headlight: bulb type: halogen bulb bulb voltage, wattage × quantity: headlight: 12 v, 55.0 w × 4 tail/brake light: led front turn signal light: 12 v, 10.0 w × 2 rear turn signal light: 12 v, 10.0 w × 2 auxiliary light: 12 v,...

  • Page 101: Consumer Information

    Consumer information 9-1 9 eau26351 identification numbers record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a yamaha dealer or for reference in case the vehi- cle is stolen. ...

  • Page 102: Consumer Information

    Consumer information 9-2 9 eau33941 model label the model label is affixed to the frame under the passenger seat. (see page 3-19.) record the information on this la- bel in the space provided. This informa- tion will be needed when ordering spare parts from a yamaha dealer. Warning ewa12371 do not t...

  • Page 103: Index

    Index a air filter element, replacing ................... 6-14 anti-theft alarm (optional) ..................... 3-13 auxiliary light bulb, replacing ................ 6-36 b battery .................................................. 6-29 brake and clutch levers, checking and lubricating................

  • Page 104: Index

    Index tool kit .................................................... 6-1 troubleshooting .................................... 6-41 troubleshooting charts ......................... 6-42 turn signal indicator lights ...................... 3-3 turn signal light bulb, replacing ............ 6-35 turn sig...

  • Page 105

    U4b1e0e0.Book page 3 wednesday, october 12, 2005 2:32 pm.

  • Page 106

    Printed on recycled paper yamaha motor co., ltd. Printed in japan 2005.10-0.3 ×1 cr (e).