- DL manuals
- Zamil
- Air Conditioner
- PS036
- Installation, operation & maintenance manual
Zamil PS036 Installation, operation & maintenance manual
Summary of PS036
Page 1
Installation, operation & maintenance manual single packaged roof top air conditioners 'ps' series models: ps036 - ps360 part number: 800-213-04.
Page 2
Contents page general model decoding ...................................................................................................................................................... 2 general statement ...............................................................................................
Page 3: Model Decoding
C : 1.5 hp odp d : 2 hp odp d : 2 hp odp e : 3 hp odp f : 3 hp tefc g : 5 hp odp h : 5 hp tefc j : 7.5 hp odp k : 7 .5 hp tefc j : 7.5 hp odp k : 7 .5 hp tefc l : 10 hp odp m : 10 hp tefc l : 10 hp odp m : 10 hp tefc n : 15 hp odp p : 15 hp tefc models: ps075 - ps360 (belt driven motor) 1& 2 basic 3...
Page 4: General
General general statement this unit is from the ps series that was designed & built for the optimum performance. However, it is required that you become well acquainted with good practices for the proper installation/operation/and maintenance procedures in order to ensure a safe trouble free operati...
Page 5: Installation Instructions
General these units are shipped completely assembled, charged, and wired. They do not require any field installation of refrigerant tubing. Units require external power, thermostat wiring, condensate drain piping and ducting as applicable. Size of unit for an installation should be based on a heat g...
Page 6
B c a e d b c d a spreader bar nominal pipe thru unit for slings to avoid base damage. End proper clearance to be provided. Compressor lift lift 2. Pipe dia 2" for pt090 to pt360 models 1 .Pipe dia 1 1/2" for pt036 to pt075 models note: service clearance model dimensions number a b c d ps036 85 105 ...
Page 7
Condensate drain connection • use standard pvc pipe with npt connection for the condensate drain. Provide a 'p' trap immediately at the condensate drain connection. • piping has to be sloped away from the unit. • remember to remove the drain hole plug before operating the unit. Avoid bends & elbows....
Page 8: Unit Dimensions
Unit dimensions ps036 - ps075 a b c d e f g h j k l m ps036 - ps060 1460(57.48) 1025(40.35) 1430(56.3) 700(27.56) 163(6.42) 373(14.68) 250(9.84) 500(19.69) 57(2.24) 304(11.96) 343(13.49) 340(13.39) ps075 1775(69.88) 1150(45.28) 1745(68.7) 800(31.5) 175(6.89) 480(18.9) 325(12.8) 672(26.46) 80(3.15) 2...
Page 9: Unit Dimensions
Unit dimensions ps090 - ps120 note: 1. All dimensions are in mm (dimensions in brackets are in inches). 2. Service clearance should be 1200mm (4 feet) on all sides. 8 side view side view front view top view.
Page 10: Unit Dimensions
Unit dimensions ps180 note: 1. All dimensions are in mm (dimensions in brackets are in inches). 2. Service clearance should be 1200mm (4 feet) on all sides. 9 side view side view front view top view.
Page 11: Unit Dimensions
Unit dimensions ps215 - ps240 note: 1. All dimensions are in mm (dimensions in brackets are in inches). 2. Service clearance should be 1200mm (4 feet) on all sides. 10 side view side view front view top view.
Page 12: Unit Dimensions
Unit dimensions ps300 - ps360 note: 1. All dimensions are in mm (dimensions in brackets are in inches). 2. Service clearance should be 1200mm (4 feet) on all sides. 11 side view side view front view top view.
Page 13: Operation Instructions
Operation instructions start-up, inspection & check list after the installation is completed in all respect, the following points should be covered before the system is switched on for operation. 1. Check unit location as per installation instructions. 2. Make sure all electrical fasteners/connectio...
Page 14: Electrical Data
187 253 2.3 342 418 2.3 414 506 1.1 mocp mca electric heater bm compr- essor (each) rla lra hp fla nom. Kw fla mocp mca electric heater bm compr- essor (each) rla lra hp fla nom. Kw fla voltage range fla max. Min. Power supply (v-ph-hz) ps036 ps048 model number description electrical data models: ps...
Page 15: Electrical Data
187 253 4.1 342 418 1.7 414 506 2 mocp mca electric heater bm compr- essor (each) rla lra hp fla nom. Kw fla mocp mca electric heater bm compr- essor (each) rla lra hp fla nom. Kw fla voltage range fla max. Min. Power supply (v-ph-hz) ps090 ps100 model number description electrical data models: ps09...
Page 16: Electrical Data
187 253 4.1 342 418 1.7 414 506 2 mocp mca electric heater bm compr- essor (each) rla lra hp fla nom. Kw fla mocp mca electric heater bm compr- essor (each) rla lra hp fla nom. Kw fla voltage range fla max. Min. Power supply (v-ph-hz) ps120 ps180 model number description electrical data models: ps12...
Page 17: Electrical Data
– – 96.5 125 7.5/10 18.8/25.1 96.5/96.5 125/125 10 * /12 * 25.1/30.1 96.5/96.5 125/125 15 * /20 * 37.7/50.2 96.5/96.5 125/125 25 * /30 * 62.8/75.3 96.5/110 125/125 – – 104.2 125 7.5/10 18.8/25.1 104.2/104.2 125/125 10 * /12 * 25.1/30.1 104.2/104.2 125/125 15 * /20 * 37.7/50.2 104.2/104.2 125/125 25 ...
Page 18: Electrical Data
– – 142.8 175 10 * /12 * 25.1/30.1 142.8/142.8 175/175 15 * /20 * 37.7/50.2 142.8/142.8 175/175 25 * /30 * 62.8/75.3 142.8/142.8 175/175 35 * /40 * 87.9/100.4 142.8/151 175/175 – – 146.9 175 10 * /12 * 25.1/30.1 146.9/146.9 175/175 15 * /20 * 37.7/50.2 146.9/146.9 175/175 25 * /30 * 62.8/75.3 146.9/...
Page 19: Performex-1
Performex-1 tm controller : operation & functions the zamil packaged units are provided with technologically advanced new performex tm controller microprocessor based electronic control board, incorporating the following benefits and features: - complete unit control: provides complete unit control ...
Page 20
7. Lead/lag operation: whenever a compressor needs to be on, the controller will turn on the compressor with the shorter accumulated run time provided its 3 minutes minimum off time has lapsed. Otherwise the other compressor will on first. Similarly, the compressor with the longer accumulated run ti...
Page 21
Maintenance instructions airflow adjustment (applicable for ps075 - ps360 only) the airflow could be adjusted by adjusting pulleys of blower motor or belt tension with proper mounting and alignment of the pulleys: • refer to fan performance tables in the catalog for selecting applicable airflow, rpm...
Page 22
Fo r c e sc ale span sc ale r in g "0" lar g e "0" r in g sm all belt span d eflec tio n = 64 belt span belt tension testing procedure belt tension checker measure the belt deflection force belt type – a b belt cross section 3 l 4 l 5 l small pulley pitch dia. (p.D.) range 1.25 – 1.75 2 – 2.25 2.5 –...
Page 23
Preventive maintenance schedule 12 x x x x x x x x x x x x x frequency of maintenance, months (first 4 years) i t e m caution: disconnect power supply and allow all rotating parts to stop before servicing the unit. 6 x x clean air filter (aluminum)* pressure wash condenser & cooling coil as required...
Page 24: Trouble Shooting Chart
1. Check the power. Switch on the circuit breaker. Replace fuse if it blown. 2. Check wiring against diagram. 3. Check and correct it. 4. Replace it. 1. Replace battery 1. Correct belt. Check tension and alignment. 2. Check wiring against diagram. 3. Check and correct it. 4. Replace if. 5. Replace i...
Page 25: Trouble Shooting Chart
Trouble shooting chart symptom causes check & corrective measure 1. Low suction pressure 2. High discharge pressure 3. Less air quantity 4. Cooling coil ices up 5. Second stage (if exists) not working 6. Serving large area 1. Low ambient condition 2. Safety low pressure switch open due to low suctio...
Page 26
Typical schematic wiring diagram models : ps036 - ps075 (single compressor units) (power supply: 208/230v - 3ph - 60hz) note: 1. Refer to next page for legend, notes & wiring diagram for optional items. 2. Refer to unit control box (inside panel) for exact wiring diagram. 25.
Page 27
Typical schematic wiring diagram legend ar auxiliary relay afs airflow switch atb auxiliary terminal block bm blower motor bmc blower motor contactor cc compressor contactor cca auxiliary contact cb circuit breaker c. Htr crankcase heater comp compressor ecb electronic control board fcs fan cycling ...
Page 28
Typical schematic wiring diagram models : ps036 - ps075 (single compressor units) (power supply: 380v - 3ph - 60hz) note: 1. Refer to next page for legend, notes & wiring diagram for optional items. 2. Refer to unit control box (inside panel) for exact wiring diagram. 27.
Page 29
To ntb to hvtb to ntb to hvtb typical schematic wiring diagram legend ar auxiliary relay afs airflow switch atb auxiliary terminal block bm blower motor bmc blower motor contactor cc compressor contactor cca auxiliary contact cb circuit breaker c. Htr crankcase heater comp compressor ecb electronic ...
Page 30
Typical schematic wiring diagram models : ps036 - ps075 (single compressor units) (power supply: 460v - 3ph - 60hz) note: 1. Refer to next page for legend, notes & wiring diagram for optional items. 2. Refer to unit control box (inside panel) for exact wiring diagram. 29.
Page 31
Typical schematic wiring diagram legend ar auxiliary relay afs airflow switch atb auxiliary terminal block bm blower motor bmc blower motor contactor cc compressor contactor cca auxiliary contact cb circuit breaker c. Htr crankcase heater comp compressor ecb electronic control board fcs fan cycling ...
Page 32
Typical schematic wiring diagram note: 1. Refer to next page for legend, notes & wiring diagram for optional items. 2. Refer to unit control box (inside panel) for exact wiring diagram. Models : ps090 - ps120 (dual compressor units) (power supply: 208/230v - 3ph - 60hz) 31.
Page 33
Typical schematic wiring diagram models : ps090 - ps120 (dual compressor units) (power supply: 208/230v - 3ph - 60hz) legend ar auxiliary relay afs airflow switch atb auxiliary terminal block bm blower motor bmc blower motor contactor cc compressor contactor cca auxiliary contact cb circuit breaker ...
Page 34
To hvtb to ntb typical schematic wiring diagram note: 1. Refer to next page for legend, notes & wiring diagram for optional items. 2. Refer to unit control box (inside panel) for exact wiring diagram. Models : ps090 - ps120 (dual compressor units) (power supply: 380v - 3ph - 60hz) 33.
Page 35
Typical schematic wiring diagram models : ps090 - ps120 (dual compressor units) (power supply: 380v - 3ph - 60hz) legend ar auxiliary relay afs airflow switch atb auxiliary terminal block bm blower motor bmc blower motor contactor cc compressor contactor cca auxiliary contact cb circuit breaker c. H...
Page 36
Typical schematic wiring diagram note: 1. Refer to next page for legend, notes & wiring diagram for optional items. 2. Refer to unit control box (inside panel) for exact wiring diagram. Models : ps090 - ps120 (dual compressor units) (power supply: 460v - 3ph - 60hz) 35.
Page 37
Typical schematic wiring diagram models : ps090 - ps120 (dual compressor units) (power supply: 460v - 3ph - 60hz) legend ar auxiliary relay afs airflow switch atb auxiliary terminal block bm blower motor bmc blower motor contactor cc compressor contactor cca auxiliary contact cb circuit breaker c. H...
Page 38
Typical schematic wiring diagram note: 1. Refer to next page for legend, notes & wiring diagram for optional items. 2. Refer to unit control box (inside panel) for exact wiring diagram. Models : ps180 - ps240 (dual compressor units) (power supply: 208/230v - 3ph - 60hz) 37.
Page 39
Typical schematic wiring diagram models : ps180 - ps240 (dual compressor units) (power supply: 208/230v - 3ph - 60hz) legend ar auxiliary relay afs airflow switch atb auxiliary terminal block bm blower motor bmc blower motor contactor cc compressor contactor cca auxiliary contact cb circuit breaker ...
Page 40
Typical schematic wiring diagram note: 1. Refer to next page for legend, notes & wiring diagram for optional items. 2. Refer to unit control box (inside panel) for exact wiring diagram. Models : ps180 - ps240 (dual compressor units) (power supply: 380v - 3ph - 60hz) 39.
Page 41
Typical schematic wiring diagram models : ps180 - ps240 (dual compressor units) (power supply: 380v - 3ph - 60hz) legend ar auxiliary relay afs airflow switch atb auxiliary terminal block bm blower motor bmc blower motor contactor cc compressor contactor cca auxiliary contact cb circuit breaker c. H...
Page 42
Typical schematic wiring diagram note: 1. Refer to next page for legend, notes & wiring diagram for optional items. 2. Refer to unit control box (inside panel) for exact wiring diagram. Models : ps180 - ps240 (dual compressor units) (power supply: 460v - 3ph - 60hz) 41.
Page 43
Typical schematic wiring diagram models : ps180 - ps240 (dual compressor units) (power supply: 460v - 3ph - 60hz) legend ar auxiliary relay afs airflow switch atb auxiliary terminal block bm blower motor bmc blower motor contactor cc compressor contactor cca auxiliary contact cb circuit breaker c. H...
Page 44
Typical schematic wiring diagram models : ps300 - ps360 (dual compressor units) (power supply: 208/230v - 3ph - 60hz) note: 1. Refer to next page for legend, notes & wiring diagram for optional items. 2. Refer to unit control box (inside panel) for exact wiring diagram. 43.
Page 45
Typical schematic wiring diagram models : ps300 - ps360 (dual compressor units) (power supply: 208/230v - 3ph - 60hz) legend ar auxiliary relay afs airflow switch atb auxiliary terminal block bm blower motor bmc blower motor contactor cc compressor contactor cca auxiliary contact cb circuit breaker ...
Page 46
Typical schematic wiring diagram models : ps300 - ps360 (dual compressor units) (power supply: 380v - 3ph - 60hz) note: 1. Refer to next page for legend, notes & wiring diagram for optional items. 2. Refer to unit control box (inside panel) for exact wiring diagram. 45.
Page 47
Typical schematic wiring diagram models : ps300 - ps360 (dual compressor units) (power supply: 380v - 3ph - 60hz) legend ar auxiliary relay afs airflow switch atb auxiliary terminal block bm blower motor bmc blower motor contactor cc compressor contactor cca auxiliary contact cb circuit breaker c. H...
Page 48
Typical schematic wiring diagram models : ps300 - ps360 (dual compressor units) (power supply: 460v - 3ph - 60hz) note: 1. Refer to next page for legend, notes & wiring diagram for optional items. 2. Refer to unit control box (inside panel) for exact wiring diagram. 47.
Page 49
Typical schematic wiring diagram models : ps300 - ps360 (dual compressor units) (power supply: 460v - 3ph - 60hz) legend ar auxiliary relay afs airflow switch atb auxiliary terminal block bm blower motor bmc blower motor contactor cc compressor contactor cca auxiliary contact cb circuit breaker c. H...
Page 50: Parts List
Model number ps036h ps036m ps036f ps048h ps048m ps048f ps060h ps060m ps060f compressor 80068404 80068416 80068407 80068406 80068409 80068409 80067251 80067252 80067252 fan motor 80054402 80054402 80054732 80054402 80054402 80054732 80054402 80054402 80054732 fan motorcapacitor 80035315 80035315 8003...
Page 51: Parts List
Model number ps120h ps120m ps120f ps180h ps180m ps180f ps215h ps215m ps215f compressor 80067251 80067252 80067252 80067476/7980067477/8080067478/8180067465 80067466 80067467 fan motor 80054568 80054568 80054568 80054568 80054568 80054568 80054568 80054568 80054568 blower motor (standard) 80054417 80...