1. DL manuals
  2. 3M
  3. Other
  4. DBI SALA 8518579
  5. User Instruction Manual

3M DBI SALA 8518579 User Instruction Manual

Manual is about: Digital Winch DBI-SALA Advanced Digital 200 Series

Summary of DBI SALA 8518579

  • Page 1

    User instruction manual dbi-sala advanced digital winch this manual is intended to meet industry standards, including osha 1910.146 and ansi z117.1, and should be used as part of an employee training program as required by osha. Warning: this product is to be used as part of a complete system. These...

  • Page 2

    2 figure 1 - parts identifi cation cable retainer spring manual drive hubs (optional) removable crank arm (optional) permanent crank arm carrying handle universal mounting plate winch secondary drive hub 9:1 retrieval ratio primary drive hub 4:1 retrieval ratio power drive clutch (optional) power dr...

  • Page 3: Descriptions

    3 descriptions digital winches: 100 series winch: 100 feet (30 m) of 3/16 inch (5 mm) wire rope. 200 series winch: 200 feet (61 m) of 3/16 inch (5 mm) wire rope. 300 series winch: 300 feet (91 m) of 3/16 inch (5 mm) wire rope. 1.0 applications 1.1 purpose: dbi-sala digital series winches are to be u...

  • Page 4

    4 • the worker climbing the ladder is wearing a full body harness and the winch line is connected to the dorsal (back) d-ring of the harness. • the winch operator is trained and competent in the operation of the winch. • no slack line is allowed to develop when the worker moves up or down the ladder...

  • Page 5: 2.0 System

    5 2.0 system requirements 2.1 compatibility of components: dbi-sala equipment is designed for use with dbi-sala approved components and subsystems only. Substitutions or replacements made with non- approved components or subsystems may jeopardize compatibility of equipment and may effect the safety ...

  • Page 6

    6 dbi-sala connectors (snap hooks and carabiners) are designed to be used only as specifi ed in each product’s user instructions. See figure 3 for inappropriate connections. Dbi-sala snap hooks and carabiners should not be connected: a. To a d-ring to which another connector is attached. B. In a man...

  • Page 7: 3.0  Operation and Use

    7 3.0 operation and use warning: do not alter or intentionally misuse this equipment. Consult dbi-sala when using this equipment in combination with components or subsystems other than those described in this manual. Some subsystem and component combinations may interfere with the operation of this ...

  • Page 8

    8 3.3 requirements for personal fall arrest systems (pfas): pfas used with the digital winch and support structure must meet applicable osha requirements. • the pfas should be rigged to minimize any potential free fall and never allow a free fall greater than 6 ft. (1.8 m). The pfas used with this e...

  • Page 9

    9 provided by dbi-sala must meet the geometric requirements shown in figure 4. Position the support structure so the load and the lifeline of the winch can be directed over the work area when installed. For personnel use, do not position the support structure where the worker will have to swing unde...

  • Page 10

    10 3.5 operation of winch: a. Connecting the winch line to a load: see figure 6. For applications that do not require a secondary pfas, the winch line should be connected to the worker’s harness back d-ring. For applications requiring a secondary pfas, the winch line should be connected to a y-type ...

  • Page 11

    11 should be attached to the worker’s harness shoulder d-rings. The secondary lifeline should be connected to the worker’s harness back d-ring. For material handling applications, connect the winch line to the load using a tie-off adapter or other anchoring device. B. Operating the digital winch: at...

  • Page 12

    12 d. Winch removal: disconnect the lifeline from the worker’s harness or from the material load. Maintain at least a 10 lb. (4.5 kg) load on the lifeline winding the lifeline onto the drum. Retract the lifeline through the support structure. See the support structure user instructions. Continue to ...

  • Page 13

    13 while a worker is suspended maintain the swing angle at less than 5°. The worker can be seriously injured in a swing fall at more than 5° (see figure 8). If the worker is not suspended and there is no chance of a fall. The attendant may pay out sufficient line [2 ft. Max. (.6 m)] so the worker ca...

  • Page 14: 4.0 Training

    14 if the inertia brake engages, the operator can still extend or retract the lifeline from its stopped position by turning the crank arm. However, if the crank arm is released, the winch would free- wheel until the inertial brake engages again. Use the crank arm to retrieve the entrant or load with...

  • Page 15

    15 external components. Failure to provide proper service may shorten product life and could endanger performance. • after an impact: inspect entire winch according to section 5.2. Warning: if the winch has been subjected to impact forces, it must be immediately removed from service and inspected. I...

  • Page 16

    16 • check the digital counter, (see figure 11) if it exceeds 30,000 cycles from the last factory service recorded in the inspection log in section 9, return the winch to dbi-sala or an authorized repair center for service. • check operation of the winch in high and low speed positions; it must cran...

  • Page 17

    17 b. The wire rope assembly must be replaced by an authorized service center if there are six (6) or more randomly distributed broken wires in one lay, or three (3) or more broken wires in one strand in one lay. Note: a “lay” of wire rope is the length of wire rope that it takes for a strand (the l...

  • Page 18: 7.0 Specifications

    18 lube hole in center of primary drive hub 6.2 lubrication of digital winch brake pads: a light lubricant such as wd-40 should be sprayed into the brake pad lubrication holes every fi ve to eight uses of the winch. Two lube holes are located along the back of the housing. A label marks their locati...

  • Page 19

    19 7.2 weight 100 series advanced digital winch: 26.5 lbs (12 kg) plus lifeline. 200 series advanced digital winch: 27 lbs (12.2 kg) plus lifeline. 300 series advanced digital winch: 27.5 lbs (12.4 kg) plus lifeline. 7.3 loads: maximum working load: 450 lbs (204 kg) winch mechanism proof load 5000 l...

  • Page 20

    20 .406 (10.3 mm) 2.06 (52.3 mm) .75 (19 mm) 2.06 (52.3 mm) d. Universal mounting plate: netzerotools.Com netzerotools.Com.

  • Page 21: 8.0 Labeling

    21 8.0 labeling 8.1 the following labels must be present and fully legible. For ordering purposes, the part number is listed near the lower right hand corner of each label. B a c a b 5 to 8 uses. ® wd-40 9504598 rev. C c 9504600 rev. F advanced systems digital winch 0086 stop netzerotools.Com netzer...

  • Page 22

    22 9.0 inspection and maintenance log serial number: __________________________________________ model number: ___________________________________________ date purchased: ______________date first used: __________ inspection date inspection items noted corrective action maintenance performed approved ...

  • Page 23

    This instruction applies to the following models: 8514602 8518016 8518017 8518018 8518021 8518551 8518552 8518553 8518554 8518557 8518558 8518559 8518560 8518561 8518562 8518563 8518564 8518565 8518566 8518567 8518568 8518569 8518570 8518571 8518572 8518573 8518579 8518580 8518581 8518582 8518583 85...

  • Page 24

    Limited lifetime warranty warranty to end user: d b industries, inc., dba capital safety usa (“capital safety”) warrants to the original end user (“end user”) that its products are free from defects in materials and workmanship under normal use and service. This warranty extends for the lifetime of ...