909 RL3003 Instruction Manual - Troubleshooting
10
1. Disconnect the unit from any charging adapters.
2. Push the rubber bezel forward toward the front of the
spotlight to reveal two small Phillips screws in the
retaining ring.
3. Using the screwdriver, remove (counterclockwise) the two
screws. Set them aside.
4. Lift off the retaining ring, glass lens and rubber “O” ring
and set them aside.
5. Carefully remove the reflector and bulb assembly.
6. Disconnect the bulb wire from the red power wire.
7. Unsnap the hairpin retaining wires from the reflector’s
flange.
8. Using the screwdriver, loosen the retaining screw to
remove the bulb from the reflector (no need to completely
remove this screw).
9. Lift out the bulb and detach wire.
10. Insert the replacement bulb into the reflector’s flange.
11. Put back and secure the hairpin retaining wires.
12. Connect the bulb power wire to the red power wire.
13. Tighten the retaining screw on the flange.
14. Place the reflector in position in the body of the
spotlight.
15. Replace the rubber “O” ring in the groove around the
perimeter of the reflector.
16. Replace glass and retaining ring so the screw holes are
aligned.
17. Secure retaining ring with two screws.
18. Replace rubber bezel.
19. Operate switch to ensure proper operation of spotlight.
WARNING: To reduce the risk of electric shock, replace
bulb with 12 volt, H3 100 watt only.
12 volt DC charger plug fuse replacement
The fuse in the plug end of the 12 volt DC charger protects
the adapter’s charging circuit. If the 240 volt AC charger
operates, but the DC charging adapter does not, then this
fuse may be opened (blown).
To replace the fuse:
1. Unscrew the end cap of the DC plug (counterclockwise).
2. Remove spring centre contact and fuse.
3. Check fuse with a continuity checker.
4. If blown, locate a replacement 10 amp/250 volt fuse.
5. Replace the fuse, spring, contact and end cap.
6. Screw end cap clockwise until it is finger tight – DO NOT
OVER-TIGHTEN.
7. Test for proper operation of the 12 Volt DC Charging
Adapter.
Troubleshooting
The charging status indicator LED does not flash when
charging.
1. Check connection to the 240 volt AC charger.
2. Check connection to AC power source.
3. Confirm there is a functioning AC current.
Unit will not operate
1. The halogen bulb may have blown. Check bulb filament.
If the filament is coiled and unbroken, the bulb is not
blown.
Otherwise, replace the bulb following the instructions in this
manual.
2. The battery may be completely discharged. Charge the
unit following the directions in this manual.
3. If the spotlight does not operate after recharging as
directed, contact manufacturer at www.909.com.