ABB ACF-NT Installation Instructions Manual - Contents

Other manuals for ACF-NT: Operator's Manual
Manual is about: Multicomponent Analyzer Systems for Emission and Process Monitoring

Summary of ACF-NT

  • Page 1

    Acf-nt, acf-nt v0309 multicomponent analyzer systems for emission and process monitoring installation instructions 42/23571 en rev. 5.

  • Page 2: Contents

    2 installation instructions acf-nt, acf-nt v0309 42/23-571 en rev. 5 contents page foreword 3 important safety information 4 safety tips for handling electronic measurement devices 5 safety tips for handling the ftir spectrometer 6 safety tips for handling the voc analyzer 7 safety tips for handling...

  • Page 3: Foreword

    42/23-571 en rev. 5 installation instructions acf-nt, acf-nt v0309 3 foreword the content of this manual this manual contains all the information you will need to safely and efficiently install the acf-nt analyzer system. This manual contains information on all the functional units in the analyzer s...

  • Page 4: Important Safety Information

    4 installation instructions acf-nt, acf-nt v0309 42/23-571 en rev. 5 important safety information proper operation the acf-nt analyzer system is designed for continuous measurement of concentrations of specific components in gases or vapor. Explosion protection the analyzer system must not be used t...

  • Page 5

    42/23-571 en rev. 5 installation instructions acf-nt, acf-nt v0309 5 safety tips for handling electronic measurement devices protective lead connection the protective lead should be attached to the protective lead connector before any other connection is made. Risks of a disconnected protective lead...

  • Page 6

    6 installation instructions acf-nt, acf-nt v0309 42/23-571 en rev. 5 safety tips for handling the ftir spectrometer electrical safety the ftir spectrometer consists of an exposed metal chassis that is connected directly to earth via a power supply cord and is therefore classified as “safety class i”...

  • Page 7

    42/23-571 en rev. 5 installation instructions acf-nt, acf-nt v0309 7 safety tips for handling the voc analyzer danger! Do not open any threaded connections in the voc analyzer gas paths. Doing so will damage gas path seal integrity. Combustion gas flowing out of the leak points thus formed in the in...

  • Page 8: Chapter 1

    8 installation instructions acf-nt, acf-nt v0309 42/23-571 en rev. 5 chapter 1 installation preparation installation site requirements short gas paths the analyzer cabinet should be installed as close as possible to the sampling site. A short sample gas line results in brief lead times. The sample g...

  • Page 9: Gas Supply Requirements

    42/23-571 en rev. 5 installation instructions acf-nt, acf-nt v0309 9 gas supply requirements characteristic inlet pressure flow analyzer system sample gas 6) temperature controlled at 180  2 °c by means of the heated sample gas line p abs = 900 to 1100 hpa (0.9 to 1.1 bar) approx. 250 l/h instrumen...

  • Page 10: Power Supply Requirements

    10 installation instructions acf-nt, acf-nt v0309 42/23-571 en rev. 5 power supply requirements voltage fuse (external) power consumption power supply 230 / 400 v ac or 120 / 208 v ac,  10 %, 48 to 62 hz 3 x 20 a or 3 x 25 a approx. 2400 va on activation, approx. 1800 va in operation + approx. 600 ...

  • Page 11

    42/23-571 en rev. 5 installation instructions acf-nt, acf-nt v0309 11 analyzer system features relevant for installation dimensions see “layout plan” in the system documentation analyzer cabinet approx. 300 kg probe tube type 40 (unheated) 500 mm 1 kg 1000 mm 2 kg 1500 mm 3 kg 2000 mm 4 kg 2500 mm 5...

  • Page 12: Items Delivered

    12 installation instructions acf-nt, acf-nt v0309 42/23-571 en rev. 5 items delivered qty description 1 analyzer cabinet with all modules installed 1 air purifier 1 ftir controller standard equipment 1 set system documentation qty description 1 gas sampling probe type 40 (unheated) or type 42 (heate...

  • Page 13

    42/23-571 en rev. 5 installation instructions acf-nt, acf-nt v0309 13 materials needed for installation (not supplied) gas sampling  wall tube with mounting flange (dn 65, pn 6, type b to din 2573)  instrument air 1 tube / compressed air pipe, 6 mm o.D. For compressed air line (with pressure gauge...

  • Page 14: Chapter 2

    14 installation instructions acf-nt, acf-nt v0309 42/23-571 en rev. 5 chapter 2 analyzer system installation installing the analyzer system  we recommend having the analyzer system installed by abb.  when installing the analyzer system, in addition to this manual, comply with the information conta...

  • Page 15

    42/23-571 en rev. 5 installation instructions acf-nt, acf-nt v0309 15 installing the analyzer cabinet installing the foundation  installation site requirements, see page 8  follow the “layout plan” in the system documentation.  concrete receptacle with cast-in m10 bolts or base iron frame with bo...

  • Page 16

    16 installation instructions acf-nt, acf-nt v0309 42/23-571 en rev. 5 installing the gas sampling probe and filter unit choosing the extraction point  the extraction point must be suitable for extracting a representative specimen flow.  the probe tube must be easily accessible to allow maintenance...

  • Page 17

    42/23-571 en rev. 5 installation instructions acf-nt, acf-nt v0309 17 installing the gas sampling probe and filter unit, continued figure 1 mounting of probe protective case with pfe2 filter unit x figure 2 probe tube type 40 l1 = length of the probe tube (dimensions in mm) g3/4 l1 16 12, 6 ø 17 ,2 ...

  • Page 18

    18 installation instructions acf-nt, acf-nt v0309 42/23-571 en rev. 5 installing the sample gas line installing the sample gas line  follow the “piping plan” in the system documentation.  connect the sample gas line to the gas sampling probe. When a voc analyzer is installed in the analyzer system...

  • Page 19

    42/23-571 en rev. 5 installation instructions acf-nt, acf-nt v0309 19 installing the instrument air and test gas supply installing the instrument air supply  instrument air requirements, see page 9  material required, see page 13  follow the “piping plan” in the system documentation.  install th...

  • Page 20

    20 installation instructions acf-nt, acf-nt v0309 42/23-571 en rev. 5 installing the instrument air and test gas supply, continued exhaust gas  connect the exhaust gas line (using the shortest possible line with an i.D.  8 mm). Allow the exhaust air to pass freely and do not install reduction sect...

  • Page 21

    42/23-571 en rev. 5 installation instructions acf-nt, acf-nt v0309 21 connecting the electrical leads connecting the electrical leads  material required, see page 13  follow the “layout plan”, “wiring plan” and “terminal plan” in the system documentation.  the cable glands for the electrical line...

  • Page 22: Appendix

    22 installation instructions acf-nt, acf-nt v0309 42/23-571 en rev. 5 appendix analyzer system components your analyzer system as delivered may differ from the version described in this section and shown in the following plans. Sample gas intake  probe tube made of stainless steel, unheated (type 4...

  • Page 23: Layout Plan: Exterior View

    42/23-571 en rev. 5 installation instructions acf-nt, acf-nt v0309 23 layout plan: exterior view (option) plinth span gas ftir: o2 sample gas line inlet socket for air purifier span gas fid: ch4/n2 v ent. To air purifier from air purifier zero gas fid: n2 combustion gas fid: h2 service port cooling ...

  • Page 24: Layout Plan: Interior View

    24 installation instructions acf-nt, acf-nt v0309 42/23-571 en rev. 5 layout plan: interior view b d a c schnitt a -b vorderansicht schnit tc-d 800 0 200 400 600 0 200 400 600 0 200 400 600 1000 0 200 400 600 800 1200 1400 1600 1800 2100 2000 dimensions in mm section a -b main switches terminals, rf...

  • Page 25: Piping Plan

    42/23-571 en rev. 5 installation instructions acf-nt, acf-nt v0309 25 piping plan sensorsensor sample conditioning block (sc-block) filter- notpart ofdelivery purge gas to probe probe t ube type 42 equipment pfe2 heated sample gas line tbl01 purgegas purging v alve module filter 1µ rgm1 1 ao2000 sam...

  • Page 26

    26 installation instructions acf-nt, acf-nt v0309 42/23-571 en rev. 5 connection plan: power supply (3 ) (1 ) 1 -x10 4 2 3 pe l2 l3 l1 pe n 230/400v +/-10, 48...62hz -x20 2 1 pe pe n l1 l= 1,5m: 600w pt 100 -x01 11 10 12 l= 2m: 800w -x02 2 1 3 l= 1m: 400w pt 100 250w -x01 13 15 14 -x02 4 6 5 7 pt 10...

  • Page 27

    42/23-571 en rev. 5 installation instructions acf-nt, acf-nt v0309 27 connection plan: signal leads shield shield 0 ... 200 mg/m3 0 ... 75 mg/m3 0 ... 300 mg/m3 0 ... 15 mg/m3 0 ... 90 mg/m3 0 ... 40 vol.-% h2o hcl co ... Voc 0 ... 30 mg/m3 0 ... 75 mg/m3 0 ... 300 mg/m3 0 ... 25 vol.-% 0 ... 15 mg/...

  • Page 28

    Abb has sales & customer support expertise in over 100 countries worldwide. Www.Abb.Com the company’s policy is one of continuous product improvement and the right is reserved to modify the information contained herein without notice. Printed in the fed. Rep. Of germany (03.10)  abb 2010 42/23571 e...