ABB ACH550 series User Manual

Other manuals for ACH550 series: Installation manual, User Manual
Manual is about: E-Clipse Bypass Configurations (BCR, BDR, VCR, or VDR) for Drives (1...400 HP)

Summary of ACH550 series

  • Page 1

    Abb user’s manual e-clipse bypass configurations (bcr, bdr, vcr, or vdr) for ach550 drives (1…400 hp).

  • Page 2

    Ii e-clipse configurations for ach550 drives ach550 drive manuals general manuals ach550-uh hvac user's manual (1…550 hp) • safety • installation • start-up • embedded fieldbus • fieldbus adapter • diagnostics • maintenance • technical data input disconnect configurations (pc or pd) for ach550 drive...

  • Page 3: Safety

    E-clipse bypass configurations for ach550 drives 1 safety safety warning! The ach550 adjustable speed ac drive with e-clipse bypass should only be installed by a qualified electrician. Warning! Even when the motor is stopped, dangerous voltage is present at the power circuit terminals u1, v1, w1 and...

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    2 e-clipse bypass configurations for ach550 drives safety use of warnings and notes there are two types of safety instructions throughout this manual: • notes draw attention to a particular condition or fact, or give information on a subject. • warnings caution you about conditions which can result ...

  • Page 5: Table of Contents

    E-clipse bypass configurations for ach550 drives 3 table of contents table of contents safety use of warnings and notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 table of contents installation application . . . . . . . . . . . . . . . . . . . . . . . . . . . ....

  • Page 6

    4 e-clipse bypass configurations for ach550 drives table of contents technical data (continued) e-clipse bypass control unit connections (supplement to ach550-uh user’s manual) . . 96 dimensions and weights (supplement to ach550-uh user’s manual) . . . . . 97 applicable standards . . . . . . . . . ....

  • Page 7: Installation

    E-clipse bypass configurations for ach550 drives 5 installation installation study these installation instructions carefully before proceeding. Failure to observe the warnings and instructions may cause a malfunction or personal hazard. Warning! Before you begin read "safety" on page 1. Warning! Whe...

  • Page 8

    6 e-clipse bypass configurations for ach550 drives installation the following shows the front view of the ach550 e-clipse bypass vertical configuration, and identifies the major components. The following shows the front view of the ach550 e-clipse bypass standard configurations, and identifies the m...

  • Page 9

    E-clipse bypass configurations for ach550 drives 7 installation the following is a typical power diagram. Installation flow chart the installation of e-clipse bypass configurations for ach550 drives follows the outline below. The steps must be carried out in the order shown. At the right of each ste...

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    8 e-clipse bypass configurations for ach550 drives installation preparing for installation (supplement to ach550-uh user’s manual) drive identification drive labels to determine the type of drive you are installing, refer to either: • serial number label attached on upper part of the chokeplate betw...

  • Page 11

    E-clipse bypass configurations for ach550 drives 9 installation ratings and frame size the chart in the “ratings” section of the ach550-uh user’s manual lists technical specifications, and identifies the drive’s frame size – significant, since some instructions in this document vary, depending on th...

  • Page 12

    10 e-clipse bypass configurations for ach550 drives installation wiring overview (supplement to ach550-uh user’s manual) connection diagrams – vertical e-clipse bypass ach550 vertical e-clipse bypass units are configured for wiring access from the bottom only. The following figure shows the vertical...

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    E-clipse bypass configurations for ach550 drives 11 installation connection diagrams – standard e-clipse bypass (wall mounted) ach550 standard e-clipse bypass units are configured for wiring access from the top. The following figure shows the standard e-clipse bypass (wall mounted) wiring connection...

  • Page 14

    12 e-clipse bypass configurations for ach550 drives installation b2 ach550 drive cable guides e-clipse bypass control board terminals (x2) disconnect switch or circuit breaker input ground lug input power terminals motor terminals output ground lug service switch (optional) user power ach550 drive e...

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    E-clipse bypass configurations for ach550 drives 13 installation connection diagrams – standard e-clipse bypass (r8, floor mounted) ach550 standard e-clipse bypass units are configured for wiring access from the top. The following figure shows the standard e-clipse bypass (floor mounted) wiring conn...

  • Page 16

    14 e-clipse bypass configurations for ach550 drives installation install the line input wiring (supplement to ach550-uh user’s manual) line input connections – vertical e-clipse bypass configurations connect the input power to the terminals at the bottom of the disconnect switch or circuit breaker a...

  • Page 17

    E-clipse bypass configurations for ach550 drives 15 installation warning! Check the motor and motor wiring insulation before connecting the ach550 to line power. Follow the procedure in the ach550-uh user’s manual. Before proceeding with the insulation resistance measurements, check that the ach550 ...

  • Page 18

    16 e-clipse bypass configurations for ach550 drives installation standard configuration (b1/b2) standard configuration (b3) motor gnd cables user power cable guides ul type 3r configuration (b1/b2) motor cables ground.

  • Page 19

    E-clipse bypass configurations for ach550 drives 17 installation install the control wiring (supplement to ach550-uh user’s manual) connect control wiring to terminal block x1 on the ach550 control board and to terminal block x2 on the e-clipse bypass control board. For more information on these con...

  • Page 20

    18 e-clipse bypass configurations for ach550 drives installation basic control connections for e-clipse hvac default e-clipse hvac default parameters changed relative to e-clipse hvac default * smoke control (override1) is a fixed input. Closing digital input 6 will place the e-clipse bypass in smok...

  • Page 21

    E-clipse bypass configurations for ach550 drives 19 installation initial settings and checks control panel settings and checks apply power to the e-clipse bypass unit. The ach550 control panel should show the operating status of the drive. If the e-clipse bypass control panel displays a phase seq (p...

  • Page 22

    20 e-clipse bypass configurations for ach550 drives installation • parameter 1608 must be set to “comm” • parameter 5303 must be set to “76.8 kb/s” • parameter 5305 must be set to “dcu profile” • parameter 5304 must be set to “8 even 1” • parameter 5310 must be set to “103” • parameter 5311 must be ...

  • Page 23

    E-clipse bypass configurations for ach550 drives 21 installation that closed contacts or jumpers connect terminal x2:3 to x2:4 and x2:2 to x2:7 on the bypass control board. 4. The drive selected led should be illuminated. If not, press the drive select key to switch to drive mode. Leave the system i...

  • Page 24

    22 e-clipse bypass configurations for ach550 drives installation note! The settings for all external serial communication between the ach550 with e-clipse bypass and any building automation system are configured using the e- clipse bypass operator panel. Do not attempt to configure the external seri...

  • Page 25

    E-clipse bypass configurations for ach550 drives 23 installation 4. The ach550 control panel display should be illuminated. On the e-clipse bypass control panel, both the display and enabled led should be illuminated. If the enabled led is not illuminated solid green, check to see that closed contac...

  • Page 26

    24 e-clipse bypass configurations for ach550 drives installation 13. Press the down arrow on the drive control panel until the speed and frequency indications return to “0.0.” 14. Press the off key on the drive control panel. Note that the bottom line of the drive contol panel display indicates “off...

  • Page 27

    E-clipse bypass configurations for ach550 drives 25 installation check e-clipse bypass jumpers and switches the settings described in this section are factory set and, for most situations, do not require adjustment. However, it is a good practice to review these settings to confirm that they are app...

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    26 e-clipse bypass configurations for ach550 drives installation e-clipse bypass application macros the following figures show a variety of configurations and connections using the available e-clipse bypass macros. E-clipse bypass macros are selected and configured using the e-clipse bypass control ...

  • Page 29

    E-clipse bypass configurations for ach550 drives 27 installation e-clipse hvac default parameters changed relative to e-clipse hvac default * smoke control (override1) is a fixed input. Closing digital input 6 will place the e-clipse bypass in smoke control mode which may reassign the function of th...

  • Page 30

    28 e-clipse bypass configurations for ach550 drives installation damper parameters changed relative to hvac default * smoke control (override1) is a fixed input. Closing digital input 6 will place the e-clipse bypass in smoke control mode which may reassign the function of the other digital inputs. ...

  • Page 31

    E-clipse bypass configurations for ach550 drives 29 installation retrofit parameters changed relative to hvac default * smoke control (override1) is a fixed input. Closing digital input 6 will place the e-clipse bypass in smoke control mode which may reassign the function of the other digital inputs...

  • Page 32

    30 e-clipse bypass configurations for ach550 drives installation smoke control (override1) * smoke control (override1) is a fixed input. Closing digital input 6 will place the e-clipse bypass in automatic smoke control mode. Refer to the smoke control (override1) documentation. Parameter number desc...

  • Page 33

    E-clipse bypass configurations for ach550 drives 31 installation typical wiring diagrams showing a conventional starter wiring and use of the e-clipse bypass typical system wiring with use of e-clipse bypass: typical starter wiring for a smoke control listed system today: auto fire shut down normal ...

  • Page 34

    32 e-clipse bypass configurations for ach550 drives installation alternate wiring options parameters changed relative to e-clipse hvac default * smoke control (override1) is a fixed input. Closing digital input 6 will place the e-clipse bypass in smoke control mode which may reassign the function of...

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    E-clipse bypass configurations for ach550 drives 33 overview of bypass functionality overview of bypass functionality bypass control panel the figure below shows the bypass control panel and identifies the keys and led indicating lights. The functions of the various keys and leds are described in th...

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    34 e-clipse bypass configurations for ach550 drives overview of bypass functionality bypass faulted led the bypass faulted led is illuminated or flashes red when the motor or bypass protection functions have shut down the bypass. The specific nature of the fault is indicated on the bypass control di...

  • Page 37

    E-clipse bypass configurations for ach550 drives 35 overview of bypass functionality off/reset key the off/reset key may be used to manually stop the motor if the motor has been running on bypass power. The off/reset key also resets most bypass faults. It may take several minutes before the bypass c...

  • Page 38

    36 e-clipse bypass configurations for ach550 drives overview of bypass functionality in smoke control mode, the system does not respond to some inputs and does respond to other inputs. The system will ignore low priority safeties such as freezestats and return duct smoke detectors. While in smoke co...

  • Page 39

    E-clipse bypass configurations for ach550 drives 37 overview of bypass functionality bypass override input contact is closed, the system is forced to bypass and does not respond to the drive and bypass keys. The motor run led flashes green when the system is in override. While in bypass override the...

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    38 e-clipse bypass configurations for ach550 drives overview of bypass functionality hand or auto mode, the motor will start across the line as soon as power is applied. If the system is in the drive mode with the drive in the auto mode, the motor will start on the drive as soon as power is applied....

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    E-clipse bypass configurations for ach550 drives 39 overview of bypass functionality start command is present, the enabled led will flash green and the motor is prevented from running. Safety interlock (di2…di5) the safety interlock input(s) are connected to the series combination of any external no...

  • Page 42

    40 e-clipse bypass configurations for ach550 drives overview of bypass functionality • there can be no fault present in the system. The start command can come from the bypass control board terminal block, the drive control panel, the bypass control panel, or serial communications, depending on the o...

  • Page 43

    E-clipse bypass configurations for ach550 drives 41 overview of bypass functionality drive alarm (11) [drive alarm] if configured for drive alarm, the relay is energized when a drive alarm is present. The specific nature of the alarm is indicated on the drive control panel display. The drive alarm r...

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    42 e-clipse bypass configurations for ach550 drives overview of bypass functionality bypass underload (20) [byp underld] if configured for bypass underload, the relay is energized when the bypass motor underload level has fallen below the programmed protection setting. This output is often used for ...

  • Page 45

    E-clipse bypass configurations for ach550 drives 43 overview of bypass functionality energy savings estimator the abb e-clipse bypass is capable of displaying the estimated energy savings provided by variable frequency drive operation. Additional displays provide estimated dollar savings based upon ...

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    44 e-clipse bypass configurations for ach550 drives overview of bypass functionality note! The learn mode is terminated by any of the following conditions: user clears the learn mode request (parameter 1628 = not sel) the running time in learn mode equals the time set by parameter 1629 the user ente...

  • Page 47: Start-Up

    E-clipse bypass configurations for ach550 drives 45 start-up start-up hvac bypass control panel operation start-up can be performed in two ways: • using the start-up parameter list • changing the parameters individually from the full parameter list. Note! Run motor from drive before attempting bypas...

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    46 e-clipse bypass configurations for ach550 drives start-up start-up by changing the parameters individually from the parameter list to change the parameters, follow these steps: 4 select the appropriate parameter with the up/down arrows and press enter 5 press the up/down arrows to change the para...

  • Page 49

    E-clipse bypass configurations for ach550 drives 47 start-up note! In the parameter edit mode the current parameter value appears below the parameter name. Note! To view the default parameter value, press the up/down arrows simultaneously. Press enter to restore the default parameter value or press ...

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    48 e-clipse bypass configurations for ach550 drives start-up bypass control panel’s menu structure changed parameters main menu changed parameter menu enter esc parameters ... 9902 9802 bypass fault (flashes over blank display ) any state reset fault parameter groups ... 03 01 parameters ... 0103 01...

  • Page 51: Parameter Descriptions

    E-clipse bypass configurations for ach550 drives 49 parameter descriptions parameter descriptions parameter settings macro used hvac default damper retrofit smoke control parameters changed relative to macro default parameter/code custom value/setting comments.

  • Page 52: Parameter Descriptions

    50 e-clipse bypass configurations for ach550 drives parameter descriptions parameter descriptions parameter listing parameter data is specific to bypass firmware version . Group 01 code name resolution range default description 0101 motor curr 0.1 a — display motor current in any mode. 0102 input vo...

  • Page 53

    E-clipse bypass configurations for ach550 drives 51 parameter descriptions group 03 code name resolution range default description 0301 fbus cw 1 — b0: 1 = start b1: 1 = fault reset b2: 1 = run disable b3: 1 = field bus local b4: 1 = start disable 1 b5: 1 = start disable 2 b6: 1 = start disable 3 b7...

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    52 e-clipse bypass configurations for ach550 drives parameter descriptions group 03 code name resolution range default description 0306 flt word 2 — b0: 1 = motor underload b1: 1 = max cycling fault b2: 1 = drive link fault b3: 1 = reverse rotation b4: 1 = phase a current measurement b5: 1 = phase c...

  • Page 55

    E-clipse bypass configurations for ach550 drives 53 parameter descriptions group 03 code name resolution range default description 0309 alr word 2 — b0: not used b1: not used b2: override 1 b3: override 2 b4: 1 = start enable 1 b5: 1 = start enable 2 b6: 1 = start enable 3 b7: 1 = start enable 4 b8:...

  • Page 56

    54 e-clipse bypass configurations for ach550 drives parameter descriptions group 04 code name resolution range default description 0409 f1 e2 time 2, before 00:00:00 - 23:59:58 0 time before last fault of 2nd last event: hr:min:sec if time 1, days before 0 - 9999 days if time >= 1 day 0410 fault 2 1...

  • Page 57

    E-clipse bypass configurations for ach550 drives 55 parameter descriptions group 05 code name resolution range default description 0501 last event — b0: 1 = bypass mode b1: 1 = safeties in b2: 1 = run enable b3: 1 = start b4: 1 = in auto transfer b5: 1 = bypass override b6: 1 = fireman's override b7...

  • Page 58

    56 e-clipse bypass configurations for ach550 drives parameter descriptions group 14 code name resolution range default description 1401 ro1 select 1 0 = not sel 1 = sys ready 2 = sys running 3 = sys started 4 = bypass sel 5 = bypass run 6 = bypass flt 7 = byp not flt 8 = bypass alrm 9 = drive fault ...

  • Page 59

    E-clipse bypass configurations for ach550 drives 57 parameter descriptions group 14 code name resolution range default description 1411 r4 on dly 0.1 sec 0-3600.0s 0s delay from active state to active output. 1412 r4 off dly 0.1 sec 0-3600.0s 0s delay from inactive state to inactive output. 1413 ro5...

  • Page 60

    58 e-clipse bypass configurations for ach550 drives parameter descriptions group 16 code name resolution range default description 1608 auto xfr 1 0 = not sel 1 = enable not sel (0) enabled allows auto transfer to bypass on all drive faults except the conditional faults which require an additional e...

  • Page 61

    E-clipse bypass configurations for ach550 drives 59 parameter descriptions group 16 code name resolution range default description 1619 par lock 1 0 = locked 1 = open open (1) when switched to "locked" prevents parameter changes from panel. Does not affect to field bus writes, expect changing the lo...

  • Page 62

    60 e-clipse bypass configurations for ach550 drives parameter descriptions group 16 code name resolution range default description 1626 mode lock 1 0 = not sel 1 = auto mode 2 = local mode not sel (0) when mode lock is auto mode, the control panel will not allow switching to hand or off. When mode l...

  • Page 63

    E-clipse bypass configurations for ach550 drives 61 parameter descriptions group 30 code name resolution range default description 3001 ul action 1 0 = not sel 1 = fault 2 = warning not sel ( 0) selects action to be taken if underload occurs. 3002 ul time 1 sec 10 - 400 sec 20 sec time below underlo...

  • Page 64

    62 e-clipse bypass configurations for ach550 drives parameter descriptions group 32 code name resolution range default description 3206 fbk loss 1 0 = byp stop 1 = byp start byp start (1) bypass contactor operation if drive link fault, drive ai2 loss or excessive cycling. Group 33 code name resoluti...

  • Page 65

    E-clipse bypass configurations for ach550 drives 63 parameter descriptions group 50 code name resolution range default description 5004 efb parity 1 0=8 none 1, 1=8 none 2, 2=8 even 1, 3=8 odd 1 0 read-only copy from group 53. 5005 profile 1 0=abb drv lim, 1=dcu profile, 2=abb drv full 0 read-only c...

  • Page 66

    64 e-clipse bypass configurations for ach550 drives parameter descriptions group 51 code name resolution range default description 5128 fba par 28 1 0 - 0xffff 0 parameter table version 5129 fba par 29 1 0 - 0xffff 0 bypass type code 5130 fba par 30 1 0 - 0xffff 0 mapping file version 5131 fba statu...

  • Page 67

    E-clipse bypass configurations for ach550 drives 65 parameter descriptions group 53 code name resolution range default description 5319 ... 5320 dv par 19 ... Dv par 20 hex 0x0000 - 0xffff 0x0000 group 54 code name resolution range default description 5401 ... 5409 data in 1 ... Data in 9 1 0 = not ...

  • Page 68

    66 e-clipse bypass configurations for ach550 drives embedded fieldbus and fieldbus adapters embedded fieldbus and fieldbus adapters note! The settings for all external serial communication between the ach550 with e-clipse bypass and any building automation system are configured using the e- clipse b...

  • Page 69

    E-clipse bypass configurations for ach550 drives 67 embedded fieldbus and fieldbus adapters efb electrical installation the figure below shows the locations of the sw1 dip switch and x2 terminals 26..30 on the e-clipse bypass control board. The function and setting of this switch and wire terminal c...

  • Page 70

    68 e-clipse bypass configurations for ach550 drives embedded fieldbus and fieldbus adapters • to reduce noise on the network, terminate the eia 485 network using 120 o resistors at both ends of the network. Use the dip switch to connect or disconnect the termination resistors. See following diagram ...

  • Page 71

    E-clipse bypass configurations for ach550 drives 69 embedded fieldbus and fieldbus adapters description section, for a complete list of parameters. E-clipse bypass parameter groups 14, 16, 17, 50, 53 and 98 can be changed for more specific network configuration. Download e-clipse bypass embedded fie...

  • Page 72

    70 e-clipse bypass configurations for ach550 drives embedded fieldbus and fieldbus adapters step 3: drive reference and/or pid setpoint via serial communication controller step 4: bacnet setup note: see e-clipse bypass configuration manual section parameter description for complete list of group 16 ...

  • Page 73

    E-clipse bypass configurations for ach550 drives 71 diagnostics and troubleshooting diagnostics and troubleshooting warning! Do not attempt any measurement, parts replacement or other service procedure not described in this manual. Such action will void the warranty, may endanger correct operation, ...

  • Page 74

    72 e-clipse bypass configurations for ach550 drives diagnostics and troubleshooting correcting faults the recommended corrective action for faults is: • use the following “fault listing” table to find and address the root cause of the problem. • reset the system..

  • Page 75

    E-clipse bypass configurations for ach550 drives 73 diagnostics and troubleshooting fault listing fault code fault name in panel fault possible cause corrective action 3001 coil curr fbk rbcu is sensing abnormal current feedback when neither contactor should be energized defective component on rbcu ...

  • Page 76

    74 e-clipse bypass configurations for ach550 drives diagnostics and troubleshooting 3006 undervoltage message only occurs if drive is controlling the motor and the power to the bypass is removed before the drive phases back. Message will appear in the fault log. This message will only appear when dr...

  • Page 77

    E-clipse bypass configurations for ach550 drives 75 diagnostics and troubleshooting 3013 drive 1st start fault generated if attempting to close the bypass contactor with out running the bypass in drive mode first. Na run bypass unit in drive mode before attempting bypass mode 3014 coil pow supply co...

  • Page 78

    76 e-clipse bypass configurations for ach550 drives diagnostics and troubleshooting 3020 phase seq sequence of 3 phase voltage input is such that bypass operation will result in motor rotation opposite of drive forward operation. Phase sequence unknown at time of wiring swap any two of the three inp...

  • Page 79

    E-clipse bypass configurations for ach550 drives 77 diagnostics and troubleshooting 3031 efb 1 fault code reserved for embedded fieldbus. For bacnet: device object instances for the drive and or bypass are set greater than 4194302 in paramters 5011 5017 and or 5311 5317 respectively check parameters...

  • Page 80

    78 e-clipse bypass configurations for ach550 drives diagnostics and troubleshooting fault resetting warning! If an external source for start command is selected and it is active, the system may start immediately after fault reset. Flashing red led to reset the bypass for faults indicated by a flashi...

  • Page 81

    E-clipse bypass configurations for ach550 drives 79 diagnostics and troubleshooting note! For some faults such as motor phase open and motor oc, it is suggested that you check the drive to motor wiring and/or meggar the motor before attempting to restart the system on bypass. History for reference, ...

  • Page 82

    80 e-clipse bypass configurations for ach550 drives diagnostics and troubleshooting alarm listing the following table lists the alarms by code number and describes each. Alarm code alarm name in panel alarm possible cause corrective action 4001 inp phase a loss alarm will occur in drive mode. In byp...

  • Page 83

    E-clipse bypass configurations for ach550 drives 81 diagnostics and troubleshooting 4008 drive setup alarm generated when configuration of drive is such that bypass can not properly control the drive. Specifically, drive parameters 1001,1002,1601, 1608 incorrect parameters settings set parameter 100...

  • Page 84

    82 e-clipse bypass configurations for ach550 drives diagnostics and troubleshooting 4016 inp voltage low 3-phase input voltage has not reached a sufficient level to enable editing of parameters via the keypad. This message is generated within a few seconds of power up na loose j7 connector low input...

  • Page 85

    E-clipse bypass configurations for ach550 drives 83 diagnostics and troubleshooting 4025 local disabled alarm is displayed if mode lock (16.29) is set to auto mode and the hand or off key is pressed 4026 auto disabled this alarm is displayed if mode lock (1629) is set to local mode and the auto key ...

  • Page 86

    84 e-clipse bypass configurations for ach550 drives diagnostics and troubleshooting bypass status listing bypass status (16 characters) condition description drive/bypass? Drive selected bypass selected displays which one is selected, drive or bypass safeties? Open closed displays if safeties (=star...

  • Page 87

    E-clipse bypass configurations for ach550 drives 85 diagnostics and troubleshooting error messages # error message description 1 can’t edit par is read only try to save value (=press the enter key in parameter edit state) of a read- only parameter. E.G. Try to change value par 01.02 input volt 2 can...

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    86 e-clipse bypass configurations for ach550 drives diagnostics and troubleshooting page intentionally left blank.

  • Page 89: Technical Data

    E-clipse bypass configurations for ach550 drives 87 technical data technical data input power connections (supplement to ach550-uh user’s manual) branch circuit protection input power is connected to the ach550 with e-clipse bypass through a door interlocked disconnect switch or circuit breaker. Nei...

  • Page 90

    88 e-clipse bypass configurations for ach550 drives technical data 380…480 volt fuses 15 ach550-xxr-046a-2 r3 100 jjs-100 20 ach550-xxr-059a-2 r3 100 jjs-100 25 ach550-xxr-075a-2 r4 100 jjs-100 30 ach550-xxr-088a-2 r4 200 170m1370 or 170m2617 40 ach550-xxr-114a-2 r4 200 50 ach550-xxr-143a-2 r6 200 6...

  • Page 91

    E-clipse bypass configurations for ach550 drives 89 technical data fuses, 500…600 volt, fuses line reactor the ach550 e-clipse bypass may contain optional input line reactors to provide additional input impedance on the vac line. This impedance is in addition to the approximately 5% equivalent input...

  • Page 92

    90 e-clipse bypass configurations for ach550 drives technical data vertical enclosure terminals, 208…240 volt units vertical enclosure terminals, 380…480 volt units 208…240 volt frame size maximum wire size capacities of power terminals hp identification circuit breaker disconnect switch motor termi...

  • Page 93

    E-clipse bypass configurations for ach550 drives 91 technical data vertical enclosure terminals, 500…600 volt units standard enclosure terminals, 208…240 volt units, 500…600 volt frame size maximum wire size capacities of power terminals hp identification circuit breaker disconnect switch motor term...

  • Page 94

    92 e-clipse bypass configurations for ach550 drives technical data 30 ach550-bxr-088a-2 r4 350 mcm 274 in-lbs #1/0 70 in-lbs #1 53 in-lbs 3 x #3/0 250 in-lbs 40 ach550-bxr-114a-2 r4 300 mcm 275 in-lbs 250 mcm 300 in-lbs 50 ach550-bxr-143a-2 r6 60 ach550-bxr-178a-2 r6 400 mcm 375 in-lbs 75 ach550-bxr...

  • Page 95

    E-clipse bypass configurations for ach550 drives 93 technical data standard enclosure terminals, 380…480 volt units 380…480 volt frame size maximum wire size capacities of power terminals hp identification circuit breaker disconnect switch motor termination ground lugs 1/1.5 ach550-bxr-03a3-4 r1 #8 ...

  • Page 96

    94 e-clipse bypass configurations for ach550 drives technical data standard enclosure terminals, 500…600 volt units 500…600 volt frame size maximum wire size capacities of power terminals hp identification circuit breaker disconnect switch motor termination ground lugs 2 ach550-bxr-02a7-6 r2 #8 62 i...

  • Page 97

    E-clipse bypass configurations for ach550 drives 95 technical data motor connections (supplement to ach550-uh user’s manual) motor terminals see "drive’s power connection terminals" above. Bypass contactors the bypass circuit available with the ach550 e-clipse bypass includes two contactors. One con...

  • Page 98

    96 e-clipse bypass configurations for ach550 drives technical data e-clipse bypass control unit connections (rbcu) (supplement to ach550-uh user’s manual) control cable requirements for connections to the e-clipse bypass (rbcu) (x2) are the same as those described for the ach550 control panel (x1). ...

  • Page 99

    E-clipse bypass configurations for ach550 drives 97 technical data dimensions and weights (supplement to ach550-uh user’s manual) mounting dimensions the following diagram and tables provide mounting point dimensions for wall mounted cabinets. Vertical enclosure, v1…v4 ip 21 / ul type 1 – mounting d...

  • Page 100

    98 e-clipse bypass configurations for ach550 drives technical data standard enclosure, b1…b3 * measurements are center to center. Standard enclosure, b4 weights the following table lists typical maximum weights for each frame size. Variations within each frame size (due to components associated with...

  • Page 101

    E-clipse bypass configurations for ach550 drives 99 technical data standard enclosure, b4 outside dimensions (v1...V4 and b1...B3, wall mounted units) vertical e-clipse bypass, ul type 1, v1…v4 * keep a minimum of two inches of free space on each side and 8 inches of free space above and below all u...

  • Page 102

    100 e-clipse bypass configurations for ach550 drives technical data standard e-clipse bypass, ul type 1, b1…b3 * keep a minimum of 2 inches of free space on each side and 8 inches of free space above and below all units from non-heat producing sources. Double these distances from heat producing sour...

  • Page 103

    E-clipse bypass configurations for ach550 drives 101 technical data standard e-clipse bypass, ul type 12, b1…b3 * keep a minimum of 2 inches of free space on each side and 8 inches of free space above and below all units from non-heat producing sources. Double these distances from heat producing sou...

  • Page 104

    102 e-clipse bypass configurations for ach550 drives technical data standard e-clipse bypass, ul type 3r, b1…b2 * keep a minimum of 2 inches of free space on each side and 8 inches of free space above and below all units from non-heat producing sources. Double these distances from heat producing sou...

  • Page 105

    E-clipse bypass configurations for ach550 drives 103 technical data outside dimensions – b4 outside dimensions for the b4 cabinet are defined below. * keep a minimum of 2 inches of free space on each side and 8 inches of free space above and below all units from non-heat producing sources. Double th...

  • Page 106

    104 e-clipse configurations for ach550 drives a air flow .................................................................... 97 applications separate drive & bypass run commands......... 18 b branch circuit protection .........................................87 bypass contactors, description .........

  • Page 107

    E-clipse configurations for ach550 drives 105 specifications control connections ........................................ 96 cooling............................................................ 97 standards............................................................... 103 switch see dip switch t tes...

  • Page 108

    Abb oy ac drives p.O. Box 184 fin-00381 helsinki finland telephone +358 10 22 11 telefax +358 10 22 22681 internet http://www.Abb.Com abb inc. Automation technologies low voltage drives 16250 west glendale drive new berlin, wi 53151 usa telephone +1 262 785-3200 +1 800 help-365 telefax +1 262 780-51...