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ABB ACS350 User Manual

Other manuals for ACS350: User Manual

Summary of ACS350

  • Page 1

    Acs350 user’s manual acs350 drives (0.37…22 kw, 0.5…30 hp).

  • Page 2

    Acs350 drive manuals option manuals (delivered with optional equipment) fcan-01 canopen adapter module user’s manual 3afe68615500 (en) fdna-01 devicenet adapter module user’s manual 3afe68573360 (en) fmba-01 modbus adapter module user’s manual 3afe68586704 (en) fpba-01 profibus dp adapter module use...

  • Page 3

    Acs350 drives 0.37…22 kw 0.5…30 hp user’s manual 3afe68462401 rev d en effective: 30.09.2007 © 2007 abb oy. All rights reserved..

  • Page 5: Safety

    Safety 5 safety what this chapter contains the chapter contains the safety instructions which you must follow when installing, operating and servicing the drive. If ignored, physical injury or death may follow, or damage may occur to the drive, motor or driven equipment. Read the safety instructions...

  • Page 6

    Safety 6 installation and maintenance work these warnings are intended for all who work on the drive, motor cable or motor. Warning! Ignoring the following instructions can cause physical injury or death, or damage to the equipment. Only qualified electricians are allowed to install and maintain the...

  • Page 7

    Safety 7 operation and start-up these warnings are intended for all who plan the operation, start up or operate the drive. Warning! Ignoring the following instructions can cause physical injury or death, or damage to the equipment. • before adjusting the drive and putting it into service, make sure ...

  • Page 8

    Safety 8.

  • Page 9: Table Of Contents

    Table of contents 9 table of contents acs350 drive manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 safety what this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....

  • Page 10

    Table of contents 10 ac power line connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 supply disconnecting device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 th...

  • Page 11

    Table of contents 11 control panels what this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57 about control panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....

  • Page 12

    Table of contents 12 program features what this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95 start-up assistant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....

  • Page 13

    Table of contents 13 dc hold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108 settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...

  • Page 14

    Table of contents 14 diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119 parameter lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...

  • Page 15

    Table of contents 15 parameters – complete descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159 10 start/stop/dir . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159 11 reference...

  • Page 16

    Table of contents 16 reference selection and correction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 249 fieldbus reference scaling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 253 reference handl...

  • Page 17

    Table of contents 17 leds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 287 technical data what this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...

  • Page 18

    Table of contents 18.

  • Page 19: About The Manual

    About the manual 19 about the manual what this chapter contains the chapter describes the intended audience and compatibility of this manual. It also contains a flowchart of steps for checking the delivery and installing and commissioning the drive. The flowchart refers to chapters/sections in this ...

  • Page 20

    About the manual 20 installation and commissioning flowchart task see identify the frame size of your drive: r0…r4. Technical data : ratings on page 290 plan the installation: select the cables, etc. Check the ambient conditions, ratings and required cooling air flow. Planning electrical installatio...

  • Page 21: Hardware Description

    Hardware description 21 hardware description what this chapter contains the chapter describes the construction and type code information in short. Overview the acs350 is a wall or cabinet mountable drive for controlling ac motors. The construction of frame sizes r0…r4 varies to some extent. 9 emc fi...

  • Page 22

    Hardware description 22 overview: connections the diagram gives an overview of connections. I/o connections are parameterable. The diagram shows the default i/o connections for the abb standard macro. See chapter application macros for i/o connections for the different macros and chapter electrical ...

  • Page 23

    Hardware description 23 type code the type code contains information on the specifications and configuration of the drive. You find the type code on the type designation label attached to the drive. The first digits from the left express the basic configuration, for example acs350-03e- 08a8-4. The o...

  • Page 24

    Hardware description 24.

  • Page 25: Mechanical Installation

    Mechanical installation 25 mechanical installation what this chapter contains the chapter describes the mechanical installation procedure of the drive. Unpacking the drive the drive (1) is delivered in a package that also contains the following items (frame size r1 shown in the figure): • plastic ba...

  • Page 26

    Mechanical installation 26 delivery check check that there are no signs of damage. Notify the shipper immediately if damaged components are found. Before attempting installation and operation, check the information on the type designation label of the drive to verify that the drive is of the correct...

  • Page 27

    Mechanical installation 27 mounting the drive mount the drive note: make sure that dust from drilling does not enter the drive during the installation. With screws 1. Mark the locations for the holes using e.G. The mounting template cut out from the package. The locations of the holes are also shown...

  • Page 28

    Mechanical installation 28 fasten clamping plates see figure a below. 1. Fasten the clamping plate to the plate at the bottom of the drive with the provided screws. 2. Fasten the i/o clamping plate to the clamping plate (frame sizes r0…r2) with the provided screws. Attach the optional fieldbus modul...

  • Page 29

    Planning electrical installation 29 planning electrical installation what this chapter contains the chapter contains the instructions that you must follow when selecting the motor, cables, protections, cable routing and way of operation for the drive. If the recommendations given by abb are not foll...

  • Page 30

    Planning electrical installation 30 thermal overload and short-circuit protection the drive protects itself and the input and motor cables against thermal overload when the cables are dimensioned according to the nominal current of the drive. No additional thermal protection devices are needed. Warn...

  • Page 31

    Planning electrical installation 31 protection against short-circuit in the motor and motor cable the drive protects the motor and motor cable in a short-circuit situation when the motor cable is dimensioned according to the nominal current of the drive. No additional protection devices are needed. ...

  • Page 32

    Planning electrical installation 32 selecting the power cables general rules dimension the input power and motor cables according to local regulations . • the cable must be able to carry the drive load current. See chapter technical data for the rated currents. • the cable must be rated for at least...

  • Page 33

    Planning electrical installation 33 motor cable shield to function as a protective conductor, the shield must have the same cross-sectional area as the phase conductors when they are made of the same metal. To effectively suppress radiated and conducted radio-frequency emissions, the shield conducti...

  • Page 34

    Planning electrical installation 34 protecting the relay output contact and attenuating disturbances in case of inductive loads inductive loads (relays, contactors, motors) cause voltage transients when switched off. Equip inductive loads with noise attenuating circuits [varistors, rc filters (ac) o...

  • Page 35

    Planning electrical installation 35 a double-shielded cable is the best alternative for low-voltage digital signals, but a single-shielded or unshielded twisted multipair cable (figure b) is also usable. However, for frequency input, always use a shielded cable. Run analog and digital signals in sep...

  • Page 36

    Planning electrical installation 36 a diagram of the cable routing is shown below. Control cable ducts 90 ° min. 500 mm (20 in.) motor cable input power cable control cables min. 200 mm (8 in.) min. 300 mm (12 in.) motor cable power cable drive 230 v 24 v 24 v 230 v lead 24 v and 230 v control cable...

  • Page 37: Electrical Installation

    Electrical installation 37 electrical installation what this chapter contains the chapter describes the electrical installation procedure of the drive. Warning! The work described in this chapter may only be carried out by a qualified electrician. Follow the instructions in chapter safety on page 5 ...

  • Page 38

    Electrical installation 38 connecting the power cables connection diagram input output u1 v1 w1 3 ~ motor u1 v1 w1 1) u2 v2 w2 brk- l1 l2 l3 pe drive pe for alternatives, see section supply disconnecting device on page 29 . Optional brake resistor 1) ground the other end of the pe conductor at the d...

  • Page 39

    Electrical installation 39 procedure 1. On it (ungrounded) systems and corner grounded tn systems, disconnect the internal emc filter by removing the emc screw. For 3-phase u-type drives (with type code acs350-03u-), the emc screw is already removed at the factory and replaced by a plastic one. Warn...

  • Page 40

    Electrical installation 40 connecting the control cables i/o terminals the figure below shows the i/o connectors. Tightening torque is 0.5 n·m / 4.4 lbf. In. Default connection the default connection of the control signals depends on the application macro in use, which is selected with parameter 990...

  • Page 41

    Electrical installation 41 connection example of a two-wire sensor hand/auto, pid control and torque control macros (see pages 91 , 92 , 93 , respectively) use analog input 2 (ai2). The macro wiring diagrams for these macros show the connection when a separately powered sensor is used. The figure be...

  • Page 42

    Electrical installation 42 procedure 1. Remove the terminal cover by simultaneously pushing the recess and sliding the cover off the frame. 2. Analog signals : strip the outer insulation of the analog signal cable 360 degrees and ground the bare shield under the clamp. 3. Connect the conductors to t...

  • Page 43: Installation Checklist

    Installation checklist 43 installation checklist checklist check the mechanical and electrical installation of the drive before start-up. Go through the checklist below together with another person. Read chapter safety on the first pages of this manual before you work on the drive. Check mechanical ...

  • Page 44

    Installation checklist 44.

  • Page 45

    Start-up, control with i/o and id run 45 start-up, control with i/o and id run what this chapter contains the chapter instructs how to: • perform the start-up • start, stop, change the direction of rotation and adjust the speed of the motor through the i/o interface • perform an identification run f...

  • Page 46

    Start-up, control with i/o and id run 46 how to perform the limited start-up for the limited start-up, you can use the basic control panel or the assistant control panel. The instructions below are valid for both control panels, but the displays shown are the basic control panel displays, unless the...

  • Page 47

    Start-up, control with i/o and id run 47 manual entry of start-up data (parameter group 99) if you have an assistant control panel, select the language (the basic control panel does not support languages). See parameter 9901 for the values of the available language alternatives. The general paramete...

  • Page 48

    Start-up, control with i/o and id run 48 enter the motor data from the motor nameplate: note : set the motor data to exactly the same value as on the motor nameplate. For example, if the motor nominal speed is 1440 rpm on the nameplate, setting the value of parameter 9908 motor nom speed to 1500 rpm...

  • Page 49

    Start-up, control with i/o and id run 49 identification magnetization with id run selection 0 (off) press key to switch to local control (loc shown on the left). Press to start the drive. The motor model is now calculated by magnetizing the motor for 10 to 15 s at zero speed. Direction of the motor ...

  • Page 50

    Start-up, control with i/o and id run 50 set the deceleration time 1 (parameter 2203 ). Note: set also deceleration time 2 (parameter 2206 ) if two deceleration times will be used in the application. Saving a user macro and final check the start-up is now completed. However, it might be useful at th...

  • Page 51

    Start-up, control with i/o and id run 51 how to perform the guided start-up to be able to perform the guided start-up, you need the assistant control panel. Before you start, ensure that you have the motor nameplate data on hand. Safety the start-up may only be carried out by a qualified electrician...

  • Page 52

    Start-up, control with i/o and id run 52 after completing a set-up task, the start-up assistant suggests the next one. • press (when is highlighted) to continue with the suggested task. • press key to highlight and then press to move to the following task without doing the suggested task. • press to...

  • Page 53

    Start-up, control with i/o and id run 53 how to control the drive through the i/o interface the table below instructs how to operate the drive through the digital and analog inputs when: • the motor start-up is performed, and • the default (standard) parameter settings are valid. Displays of the bas...

  • Page 54

    Start-up, control with i/o and id run 54 how to perform the id run the drive estimates motor characteristics automatically when the drive is started for the first time and after any motor parameter (group 99 start-up data ) is changed. This is valid when parameter 9910 id run has value 0 (off/idmagn...

  • Page 55

    Start-up, control with i/o and id run 55 id run with the basic control panel change parameter 9910 id run to 1 (on). Save the new setting by pressing . If you want to monitor actual values during the id run, go to the output mode by pressing repeatedly until you get there. Press to start the id run....

  • Page 56

    Start-up, control with i/o and id run 56.

  • Page 57: Control Panels

    Control panels 57 control panels what this chapter contains the chapter describes the control panel keys, led indicators and display fields. It also instructs in using the panel in control, monitoring and changing the settings. About control panels use a control panel to control the acs350, read sta...

  • Page 58

    Control panels 58 basic control panel features the basic control panel features: • numeric control panel with an lcd display • copy function – parameters can be copied to the control panel memory for later transfer to other drives or for backup of a particular system. Overview the following table su...

  • Page 59

    Control panels 59 operation you operate the control panel with the help of menus and keys. You select an option, e.G. Operation mode or parameter, by scrolling the and arrow keys until the option is visible in the display and then pressing the key. With the key, you return to the previous operation ...

  • Page 60

    Control panels 60 how to start, stop and switch between local and remote control you can start, stop and switch between local and remote control in any mode. To be able to start or stop the drive, the drive must be in local control. How to change the direction of the motor rotation you can change th...

  • Page 61

    Control panels 61 output mode in the output mode, you can: • monitor actual values of up to three group 01 operating data signals, one signal at a time • start, stop, change the direction and switch between local and remote control. You get to the output mode by pressing until the display shows text...

  • Page 62

    Control panels 62 reference mode in the reference mode, you can: • set the speed, frequency or torque reference • start, stop, change the direction and switch between local and remote control. How to set the speed, frequency or torque reference step action display 1. Go to the main menu by pressing ...

  • Page 63

    Control panels 63 parameter mode in the parameter mode, you can: • view and change parameter values • select and modify the signals shown in the output mode • start, stop, change the direction and switch between local and remote control. How to select a parameter and change its value step action dis...

  • Page 64

    Control panels 64 how to select the monitored signals step action display 1. You can select which signals are monitored in the output mode and how they are displayed with group 34 panel display parameters. See page 63 for detailed instructions on changing parameter values. By default, the display sh...

  • Page 65

    Control panels 65 copy mode the basic control panel can store a full set of drive parameters and up to three user sets of drive parameters to the control panel. The control panel memory is non- volatile. In the copy mode, you can do the following: • copy all parameters from the drive to the control ...

  • Page 66

    Control panels 66 how to upload and download parameters for the upload and download functions available, see above. Basic control panel alarm codes in addition to the faults and alarms generated by the drive (see chapter fault tracing ), the basic control panel indicates control panel alarms with a ...

  • Page 67

    Control panels 67 assistant control panel features the assistant control panel features: • alphanumeric control panel with an lcd display • language selection for the display • start-up assistant to ease drive commissioning • copy function – parameters can be copied to the control panel memory for l...

  • Page 68

    Control panels 68 status line the top line of the lcd display shows the basic status information of the drive. Operation you operate the control panel with menus and keys. The keys include two context- sensitive soft keys, whose current function is indicated by the text shown in the display above ea...

  • Page 69

    Control panels 69 initially, the panel is in the output mode, where you can start, stop, change the direction, switch between local and remote control, modify the reference value and monitor up to three actual values. To do other tasks, go first to the main menu and select the appropriate mode on th...

  • Page 70

    Control panels 70 how to get help how to find out the panel version step action display 1. Press to read the context-sensitive help text for the item that is highlighted. If help text exists for the item, it is shown on the display. 2. If the whole text is not visible, scroll the lines with keys and...

  • Page 71

    Control panels 71 how to start, stop and switch between local and remote control you can start, stop and switch between local and remote control in any mode. To be able to start or stop the drive, the drive must be in local control. Step action display 1. • to switch between remote control (rem show...

  • Page 72

    Control panels 72 output mode in the output mode, you can: • monitor actual values of up to three signals in group 01 operating data • change the direction of the motor rotation • set the speed, frequency or torque reference • adjust the display contrast • start, stop, change the direction and switc...

  • Page 73

    Control panels 73 how to set the speed, frequency or torque reference how to adjust the display contrast step action display 1. If you are not in the output mode, press repeatedly until you get there. 2. If the drive is in remote control (rem shown on the status line), switch to local control by pre...

  • Page 74

    Control panels 74 parameters mode in the parameters mode, you can: • view and change parameter values • start, stop, change the direction and switch between local and remote control. How to select a parameter and change its value step action display 1. Go to the main menu by pressing if you are in t...

  • Page 75

    Control panels 75 how to select the monitored signals step action display 1. You can select which signals are monitored in the output mode and how they are displayed with group 34 panel display parameters. See page 74 for detailed instructions on changing parameter values. By default, the display sh...

  • Page 76

    Control panels 76 assistants mode when the drive is first powered up, the start-up assistant guides you through the setup of the basic parameters. The start-up assistant is divided into assistants, each of which is responsible for the specification of a related parameter set, for example motor set-u...

  • Page 77

    Control panels 77 changed parameters mode in the changed parameters mode, you can: • view a list of all parameters that have been changed from the macro default values • change these parameters • start, stop, change the direction and switch between local and remote control. How to view and edit chan...

  • Page 78

    Control panels 78 fault logger mode in the fault logger mode, you can: • view the drive fault history of maximum ten faults (after a power off, only the three latest faults are kept in the memory) • see the details of the three latest faults (after a power off, the details of only the most recent fa...

  • Page 79

    Control panels 79 time and date mode in the time and date mode, you can: • show or hide the clock • change date and time display formats • set the date and time • enable or disable automatic clock transitions according to the daylight saving changes • start, stop, change the direction and switch bet...

  • Page 80

    Control panels 80 • to set the date, select set date on the menu and press . Specify the first part of the date (day or month depending on the selected date format) with keys and , and press . Repeat for the second part. After specifying the year, press . To cancel your changes, press . • to enable ...

  • Page 81

    Control panels 81 parameter backup mode the parameter backup mode is used to export parameters from one drive to another or to make a backup of the drive parameters. Uploading to the panel stores all drive parameters, including up to three user sets, to the assistant control panel. The full set, par...

  • Page 82

    Control panels 82 how to upload and download parameters for the upload and download functions available, see above. Step action display 1. Go to the main menu by pressing if you are in the output mode, otherwise by pressing repeatedly until you get to the main menu. 2. Go to the par backup mode by s...

  • Page 83

    Control panels 83 how to view information about the backup step action display 1. Go to the main menu by pressing if you are in the output mode, otherwise by pressing repeatedly until you get to the main menu. 2. Go to the par backup mode by selecting par backup on the menu with keys and , and press...

  • Page 84

    Control panels 84 i/o settings mode in the i/o settings mode, you can: • check the parameter settings related to any i/o terminal • edit the parameter setting. For example, if “1103: ref1” is listed under ain1 (analog input 1), that is, parameter 1103 ref1 select has value ai1, you can change its va...

  • Page 85: Application Macros

    Application macros 85 application macros what this chapter contains the chapter describes the application macros. For each macro, there is a wiring diagram showing the default control connections (digital and analog i/o). The chapter also explains how to save a user macro and how to recall it. Overv...

  • Page 86

    Application macros 86 summary of i/o connections of application macros the following table gives the summary of the default i/o connections of all application macros. Input/output macro abb standard 3-wire alternate motor potentiom. Hand/auto pid control torque control ai1 (0…10 v) freq. Ref. Speed ...

  • Page 87

    Application macros 87 abb standard macro this is the default macro. It provides a general purpose i/o configuration with three constant speeds. Parameter values are the default values given in chapter actual signals and parameters , starting from page 142 . If you use other than the default connecti...

  • Page 88

    Application macros 88 3-wire macro this macro is used when the drive is controlled using momentary push-buttons. It provides three constant speeds. To enable the macro, set the value of parameter 9902 to 2 (3-wire). For the parameter default values, see section default values with different macros o...

  • Page 89

    Application macros 89 alternate macro this macro provides an i/o configuration adapted to a sequence of di control signals used when alternating the rotation direction of the drive. To enable the macro, set the value of parameter 9902 to 3 (alternate). For the parameter default values, see section d...

  • Page 90

    Application macros 90 motor potentiometer macro this macro provides a cost-effective interface for plcs that vary the speed of the drive using only digital signals. To enable the macro, set the value of parameter 9902 to 4 (motor pot). For the parameter default values, see section default values wit...

  • Page 91

    Application macros 91 hand/auto macro this macro can be used when switching between two external control devices is needed. To enable the macro, set the value of parameter 9902 to 5 (hand/auto). For the parameter default values, see section default values with different macros on page 142 . If you u...

  • Page 92

    Application macros 92 pid control macro this macro provides parameter settings for closed-loop control systems such as pressure control, flow control, etc. Control can also be switched to speed control using a digital input. To enable the macro, set the value of parameter 9902 to 6 (pid control). Fo...

  • Page 93

    Application macros 93 torque control macro this macro provides parameter settings for applications that require torque control of the motor. Control can also be switched to speed control using a digital input. To enable the macro, set the value of parameter 9902 to 8 (torque ctrl). For the parameter...

  • Page 94

    Application macros 94 user macros in addition to the standard application macros, it is possible to create three user macros. The user macro allows the user to save the parameter settings, including group 99 start-up data , and the results of the motor identification into the permanent memory and re...

  • Page 95: Program Features

    Program features 95 program features what this chapter contains the chapter describes program features. For each feature, there is a list of related user settings, actual signals, and fault and alarm messages. Start-up assistant introduction the start-up assistant (requires the assistant control pan...

  • Page 96

    Program features 96 list of the tasks and the relevant drive parameters depending on the selection made in the application task (parameter 9902 applic macro), the start-up assistant decides which consequent tasks it suggests. Name description set parameters language select selecting the language 990...

  • Page 97

    Program features 97 contents of the assistant displays there are two types of displays in the start-up assistant: the main displays and the information displays. The main displays prompt the user to feed in information. The assistant steps through the main displays. The information displays contain ...

  • Page 98

    Program features 98 local control the control commands are given from the control panel keypad when the drive is in local control. Loc indicates local control on the panel display. The control panel always overrides the external control signal sources when used in local mode. External control when t...

  • Page 99

    Program features 99 block diagram: start, stop, direction source for ext1 the figure below shows the parameters that select the interface for start, stop, and direction for external control location ext1. Block diagram: reference source for ext1 the figure below shows the parameters that select the ...

  • Page 100

    Program features 100 reference types and processing the drive can accept a variety of references in addition to the conventional analog input and control panel signals. • the drive reference can be given with two digital inputs: one digital input increases the speed, the other decreases it. • the dr...

  • Page 101

    Program features 101 reference trimming in reference trimming, the external reference is corrected depending on the measured value of a secondary application variable. The block diagram below illustrates the function. Settings parameter additional information 1102 ref1/2 selection 4230 … 4233 trimmi...

  • Page 102

    Program features 102 example the drive runs a conveyor line. It is speed controlled but the line tension also needs to be taken into account: if the measured tension exceeds the tension setpoint, the speed will be slightly decreased, and vice versa. To accomplish the desired speed correction, the us...

  • Page 103

    Program features 103 diagnostics programmable analog output one programmable current output (0 to 20 ma) is available. Analog output signal can be inverted, filtered and the maximum and minimum values can be adjusted. The analog output signals can be proportional to motor speed, output frequency, ou...

  • Page 104

    Program features 104 settings diagnostics programmable relay output the drive has one programmable relay output. By means of a parameter setting it is possible to choose what information to indicate through the relay output: ready, running, fault, alarm, etc. The update time for the relay output is ...

  • Page 105

    Program features 105 frequency input digital input di5 can be programmed as a frequency input. Frequency input (0...16000 hz) can be used as external reference signal source. The update time for the frequency input is 50 ms. Update time is shorter when information is transferred to the application p...

  • Page 106

    Program features 106 actual signals several actual signals are available: • drive output frequency, current, voltage and power • motor speed and torque • intermediate circuit dc voltage • active control location (local, ext1 or ext2) • reference values • drive temperature • operating time counter (h...

  • Page 107

    Program features 107 power loss ride-through if the incoming supply voltage is cut off, the drive will continue to operate by utilising the kinetic energy of the rotating motor. The drive will be fully operational as long as the motor rotates and generates energy to the drive. The drive can continue...

  • Page 108

    Program features 108 dc hold by activating the motor dc hold feature it is possible to lock the rotor at zero speed. When both the reference and the motor speed fall below the preset dc hold speed, the drive stops the motor and starts to inject dc into the motor. When the reference speed again excee...

  • Page 109

    Program features 109 the drive monitors the motor status continuously, also during the flux braking. Therefore, flux braking can be used both for stopping the motor and for changing the speed. The other benefits of flux braking are: • the braking starts immediately after a stop command is given. The...

  • Page 110

    Program features 110 flux optimisation flux optimisation reduces the total energy consumption and motor noise level when the drive operates below the nominal load. The total efficiency (motor and the drive) can be improved by 1% to 10%, depending on the load torque and speed. Settings parameter 2601...

  • Page 111

    Program features 111 constant speeds it is possible to define seven positive constant speeds. Constant speeds are selected with digital inputs. Constant speed activation overrides the external speed reference. Constant speed selections are ignored if • torque control is active, or • pid reference is...

  • Page 112

    Program features 112 custom u/f ratio the user can define a u/f curve (output voltage as a function of frequency). This custom ratio is used only in special applications where linear and squared u/f ratio are not sufficient (e.G. When motor break-away torque needs to be boosted). Note: the voltage a...

  • Page 113

    Program features 113 speed controller tuning it is possible to manually adjust the controller gain, integration time and derivation time, or let the drive perform a separate speed controller autotune run (parameter 2305 autotune run). In autotune run, the speed controller is tuned based on the load ...

  • Page 114

    Program features 114 speed control performance figures the table below shows typical performance figures for speed control. Torque control performance figures the drive can perform precise torque control without any speed feedback from the motor shaft. The table below shows typical performance figur...

  • Page 115

    Program features 115 scalar control it is possible to select scalar control as the motor control method instead of vector control. In the scalar control mode, the drive is controlled with a frequency reference. It is recommended to activate the scalar control mode in the following special applicatio...

  • Page 116

    Program features 116 external fault external faults (1 and 2) can be supervised by defining one digital input as a source for an external fault indication signal. Settings parameters 3003 external fault 1 and 3004 external fault 2 stall protection the drive protects the motor in a stall situation. I...

  • Page 117

    Program features 117 underload protection loss of motor load may indicate a process malfunction. The drive provides an underload function to protect the machinery and process in such a serious fault condition. Supervision limits - underload curve and underload time - can be chosen as well as the act...

  • Page 118

    Program features 118 drive temperature the drive supervises the igbt temperature. There are two supervision limits: alarm limit and fault trip limit. Short circuit if a short circuit occurs, the drive will not start and a fault indication is given. Internal fault if the drive detects an internal fau...

  • Page 119

    Program features 119 supervisions the drive monitors whether certain user selectable variables are within the user-defined limits. The user may set limits for speed, current etc. The supervision status can be indicated through relay or digital output. The supervision functions operate on a 2 ms time...

  • Page 120

    Program features 120 pid control there are two built-in pid controllers in the drive: • process pid (pid1) and • external/trim pid (pid2). The pid controller can be used when the motor speed needs to be controlled based on process variables such as pressure, flow or temperature. When the pid control...

  • Page 121

    Program features 121 the following figure presents the speed/scalar control block diagram for process controller pid1. Pi d act pi d1 out 1106 n 11 02 sw itch ext1 /ext2 cont ro l pa nel sw itc h loc/ rem 11 0 1 sw itch lo ca l r e f pane l r ef 1 panel r e f2 n panel r e f2 ai .. . Seq prog . Va lu...

  • Page 122

    Program features 122 settings diagnostics sleep function for the process pid (pid1) control the sleep function operates on a 2 ms time level. The block diagram below illustrates the sleep function enable/disable logic. The sleep function can be put into use only when the pid control is active. Param...

  • Page 123

    Program features 123 example the time scheme below visualises the operation of the sleep function. Sleep function for a pid controlled pressure boost pump (when parameter 4022 is set to internal): the water consumption falls at night. As a consequence, the pid process controller decreases the motor ...

  • Page 124

    Program features 124 motor temperature measurement through the standard i/o this section describes the temperature measurement of one motor when the drive i/ o terminals are used as the connection interface. Motor temperature can be measured using pt100 or ptc sensors connected to analog input and o...

  • Page 125

    Program features 125 it is also possible to monitor motor temperature by connecting a ptc sensor and a thermistor relay between the +24 vdc voltage supply offered by the drive and digital input. The figure below displays the connection. Warning! According to iec 664, the connection of the motor ther...

  • Page 126

    Program features 126 control of a mechanical brake the mechanical brake is used for holding the motor and driven machinery at zero speed when the drive is stopped, or not powered. Example the figure below shows a brake control application example. Warning! Make sure that the machinery into which the...

  • Page 127

    Program features 127 operation time scheme the time scheme below illustrates the operation of the brake control function. See also section state shifts on page 128 . I s / t s brake open current/torque ( 4302 ) t md motor magnetising delay (parameter 4305 ) t od brake open delay (parameter 4301 ) n ...

  • Page 128

    Program features 128 state shifts settings parameter additional information 1401 / 1805 mechanical brake activation through ro/do 2112 zero speed delay group 43 mech brk control brake function settings rfg input to zero close brake open brake from any state 1/1/1 0/1/1 1/1/0 1/1/0 1) 2) release rfg ...

  • Page 129

    Program features 129 jogging the jogging function is typically used to control a cyclical movement of a machine section. One push button controls the drive through the whole cycle: when it is on, the drive starts, accelerates to a preset speed at a preset rate. When it is off, the drive decelerates ...

  • Page 130

    Program features 130 jogging function uses constant speed 7 as jogging speed and acceleration/ deceleration ramp pair 2. It is also possible to activate jogging function 1 or 2 through fieldbus. Jogging function 1 uses constant speed 7 and jogging function 2 uses constant speed 6. Both functions use...

  • Page 131

    Program features 131 timed functions a variety of drive functions can be time controlled, e.G. Start/stop and ext1/ext2 control. The drive offers • four start and stop times (start time 1...4, stop time 1...4) • four start and stop days (start day 1...4, stop day 1...4) • four timed functions for co...

  • Page 132

    Program features 132 example air conditioning is active on weekdays from 8:00 to 15:30 (8 a.M to 3:30 p.M) and on sundays from 12:00 to 15:00 (12 to 3 p.M). By pressing the extension time switch, the air-conditioning is on for an extra hour. Settings timer drive start and stop can be controlled with...

  • Page 133

    Program features 133 counter drive start and stop can be controlled with counter functions. The counter function can also be used as state change trigger signal in sequence programming. See section sequence programming on page 133 . Settings diagnostics sequence programming the drive can be programm...

  • Page 134

    Program features 134 note: as default all sequence programming parameters can be changed even when the sequence programming is active. It is recommended, that after the sequence programming parameters are set, parameters are locked by parameter 1602 parameter lock. Settings diagnostics parameter add...

  • Page 135

    Program features 135 the state diagram below presents the state shift in sequence programming. Go to state 2 (par. 8425)* 0168 = 1 (state 1) go to state n (par 8426, 8427)* 0168 = 2 (state 2) state 1 (par. 8420...8424) go to state 3 (par. 8435)* go to state n (par 8436, 8437)* state 2 (par. 8430...8...

  • Page 136

    Program features 136 example 1 sequence programming is activated by digital input di1. St1: drive is started in reverse direction with -50 hz reference and 10 s ramp time. State 1 is active for 40 s. St2: drive is accelerated to 20 hz with 60 s ramp time. State 2 is active for 120 s. St3: drive is a...

  • Page 137

    Program features 137 example 2: drive is programmed for traverse control with 30 sequences. Sequence programming is activated by digital input di1. St1: drive is started in forward direction with ai1 (ai1 + 50% - 50%) reference and ramp pair 2. State shifts to the next state when reference is reache...

  • Page 138

    Program features 138 st8 (error state): drive is stopped with ramp pair 1. Relay output ro is activated. If sequence programming is deactivated by falling edge of digital input di1, state machine is reset to state 1. New start command can be activated by digital input di1 or by digital inputs di4 an...

  • Page 139

    Program features 139 st1 st2 st3 st4 additional information par. Setting par. Setting par. Setting par. Setting 8420 st1 ref sel 50% 8430 65% 8440 60% 8450 35% state reference 8421 st1 commands start frw 8431 start frw 8441 start frw 8451 start frw start, stop and direction commands 8422 st1 ramp -0...

  • Page 140

    Program features 140

  • Page 141

    Actual signals and parameters 141 actual signals and parameters what this chapter contains the chapter describes the actual signals and parameters and gives the fieldbus equivalent values for each signal/parameter. Terms and abbreviations fieldbus addresses for fpba-01 profibus adapter, fdna-01 devi...

  • Page 142

    Actual signals and parameters 142 default values with different macros when application macro is changed ( 9902 applic macro), the software updates the parameter values to their default values. The following table includes the parameter default values for different macros. For other parameters, the ...

  • Page 143

    Actual signals and parameters 143 actual signals actual signals no. Name/value description fbeq 01 operating data basic signals for monitoring the drive (read-only) 0101 speed & dir calculated motor speed in rpm. A negative value indicates reverse direction. 1 = 1 rpm 0102 speed calculated motor spe...

  • Page 144

    Actual signals and parameters 144 0133 pid 2 deviation deviation of the pid2 controller, i.E. The difference between the reference value and the actual value. Unit depends on parameter 4106 unit and 4107 unit scale settings. - 0134 comm ro word relay output control word through fieldbus (decimal). S...

  • Page 145

    Actual signals and parameters 145 0169 seq prog timer current state time counter of the sequence programming 0170 seq prog ao val analog output control values defined by sequence programming. See parameter 8423 st1 out control. 1 = 0.1% 0171 seq cycle cntr executed sequence counter of the sequence p...

  • Page 146

    Actual signals and parameters 146 bit 9 = drive id bit 10 = config file bit 11 = serial 1 err bit 12 = efb con file. Configuration file reading error. Bit 13 = force trip bit 14 = motor phase bit 15 = outp wiring 0307 fault word 3 a 16-bit data word. For the possible causes and remedies and fieldbus...

  • Page 147

    Actual signals and parameters 147 bit 3 = reserved bit 4 = start enable 1 missing bit 5 = start enable 2 missing bit 6 = emergency stop bit 7 = encoder error bit 8 = first start bit 9 = input phase loss bit 10...15 = reserved 04 fault history fault history (read-only) 0401 last fault code of the lat...

  • Page 148

    Actual signals and parameters 148 parameters – short form list parameters – short form list index name/selection description def custom 10 start/stop/dir the sources for external start, stop and direction control 1001 ext1 commands defines the connections and the source for the start, stop and direc...

  • Page 149

    Actual signals and parameters 149 1502 ao1 content min defines the minimum value for signal selected with parameter 1501 ao1 content sel. - 1503 ao1 content max defines the maximum value for signal selected with parameter 1501 ao1 content sel. - 1504 minimum ao1 defines the minimum value for the ana...

  • Page 150

    Actual signals and parameters 150 20 limits drive operation limits. 2001 minimum speed defines the allowed minimum speed. 0 2002 maximum speed defines the allowed maximum speed. Eur: 1500 / us: 1800 2003 max current defines the allowed maximum motor current. 1.8 ² i2n 2005 overvolt ctrl activates or...

  • Page 151

    Actual signals and parameters 151 24 torque control torque control variables 2401 torq ramp up defines the torque reference ramp up time. 0 2402 torq ramp down defines the torque reference ramp down time. 0 25 critical speeds speed bands within which the drive is not allowed to operate. 2501 crit sp...

  • Page 152

    Actual signals and parameters 152 3002 panel comm err selects how the drive reacts to a control panel communication break. Fault 3003 external fault 1 selects an interface for an external fault 1 signal. Not sel 3004 external fault 2 selects an interface for an external fault 2 signal. Not sel 3005 ...

  • Page 153

    Actual signals and parameters 153 3206 superv 2 lim hi defines the high limit for the second supervised signal selected by parameter 3204 superv 2 param. - 3207 superv 3 param selects the third supervised signal. 105 3208 superv 3 lim lo defines the low limit for the third supervised signal selected...

  • Page 154

    Actual signals and parameters 154 3421 output3 max sets the maximum display value for the signal selected by parameter 3415 signal3 param. - 35 motor temp meas motor temperature measurement. 3501 sensor type activates the motor temperature measurement function and selects the sensor type. None 3502 ...

  • Page 155

    Actual signals and parameters 155 4011 internal setpnt selects a constant value as process pid controller reference, when parameter 4010 set point sel value is set to internal. 40 4012 setpoint min defines the minimum value for the selected pid reference signal source. 0 4013 setpoint max defines th...

  • Page 156

    Actual signals and parameters 156 42 ext / trim pid external/trim pid (pid2) control. 4201 gain see parameter 4001 gain. 4202 integration time see parameter 4002 integration time. 4203 derivation time see parameter 4003 derivation time. 4204 pid deriv filter see parameter 4004 pid deriv filter. 4205...

  • Page 157

    Actual signals and parameters 157 5127 fba par refresh validates any changed adapter module configuration parameter settings. 52 panel comm communication settings for the control panel port on the drive 5201 station id defines the address of the drive. 1 5202 baud rate defines the transfer rate of t...

  • Page 158

    Actual signals and parameters 158 8403 seq prog pause selects the source for the sequence programming pause signal. Not sel 8404 seq prog reset selects the source for the sequence programming reset signal. Not sel 8405 seq st force forces the sequence programming to a selected state. State1 8406 seq...

  • Page 159

    Actual signals and parameters 159 parameters – complete descriptions parameters – complete descriptions index name/selection description def, fbeq 10 start/stop/dir the sources for external start, stop and direction control 1001 ext1 commands defines the connections and the source for the start, sto...

  • Page 160

    Actual signals and parameters 160 di5,4 start and stop through digital input di5. 0 = stop, 1 = start. Direction through digital input di4. 0 = forward, 1 = reverse. To control direction, parameter 1003 direction must be request. 21 timer stop stop when timer delay defined by parameter 1901 timer de...

  • Page 161

    Actual signals and parameters 161 11 reference select panel reference type, external control location selection and external reference sources and limits 1101 keypad ref sel selects the type of the reference in local control mode. Ref1 ref1(hz/rpm) speed reference in rpm. Frequency reference (hz) if...

  • Page 162

    Actual signals and parameters 162 ai1/joyst analog input ai1 as joystick. The minimum input signal runs the motor at the maximum reference in the reverse direction, the maximum input at the maximum reference in the forward direction. Minimum and maximum references are defined by parameters 1104 ref1...

  • Page 163

    Actual signals and parameters 163 ai1*ai2 reference is calculated with the following equation: ref = ai(%) · (ai2(%) / 50%) 15 ai1-ai2 reference is calculated with the following equation: ref = ai1(%) + 50% - ai2(%) 16 ai1/ai2 reference is calculated with the following equation: ref = ai1(%) · (50% ...

  • Page 164

    Actual signals and parameters 164 comm see parameter 1103 ref1 select. 8 comm+ai1 see parameter 1103 ref1 select. 9 comm*ai1 see parameter 1103 ref1 select. 10 di3u,4d(rnc) see parameter 1103 ref1 select. 11 di3u,4d(nc) see parameter 1103 ref1 select. 12 ai1+ai2 see parameter 1103 ref1 select. 14 ai...

  • Page 165

    Actual signals and parameters 165 di1,2 constant speed selection through digital inputs di1 and di2.1 = di active, 0 = di inactive. 7 di2,3 see selection di1,2. 8 di3,4 see selection di1,2. 9 di4,5 see selection di1,2. 10 di1,2,3 constant speed selection through digital inputs di1, di2 and di3. 1 = ...

  • Page 166

    Actual signals and parameters 166 di2,3(inv) see selection di1,2(inv). -8 di3,4(inv) see selection di1,2(inv). -9 di4,5(inv) see selection di1,2(inv). -10 di1,2,3(inv) constant speed selection through inverted digital inputs di1, di2 and di3. 1 = di active, 0 = di inactive. -12 di3,4,5(inv) see sele...

  • Page 167

    Actual signals and parameters 167 1209 timed mode sel selects timed function activated speed into use when parameter 1201 const speed sel selection is timed fun1&2. Cs1/2/3/4 ext/cs1/2/3 external speed reference or constant speed selection with timed func 1 and timed func 2. 1 = timed function activ...

  • Page 168

    Actual signals and parameters 168 1303 filter ai1 defines the filter time constant for analog input ai1, i.E the time within 63% of a step change is reached. 0.1 0.0…10.0 s filter time constant 1 = 0.1 s 1304 minimum ai2 defines the minimum %-value that corresponds to minimum ma/(v) signal for analo...

  • Page 169

    Actual signals and parameters 169 fault(rst) fault. Automatic reset after the autoreset delay. See parameter group 31 automatic reset . 15 flt/alarm fault or alarm 16 ext ctrl drive is under external control. 17 ref 2 sel external reference ref 2 is in use. 18 const freq a constant speed is in use. ...

  • Page 170

    Actual signals and parameters 170 m.Trig run run time counter is triggered. See parameter group 29 maintenance trig . 43 m.Trig mwh mwh counter is triggered. See parameter group 29 maintenance trig . 44 seq prog relay output control with sequence programming. See parameter 8423 st1 out control. 50 m...

  • Page 171

    Actual signals and parameters 171 1506 filter ao1 defines the filter time constant for analog output ao, i.E the time within 63% of a step change is reached. See figure in parameter 1303 filter ai1. 0.1 0.0…10.0 s filter time constant 1 = 0.1 s 16 system controls run enable, parameter lock etc. 1601...

  • Page 172

    Actual signals and parameters 172 di3 see selection di1. 3 di4 see selection di1. 4 di5 see selection di1. 5 start/stop reset along with the stop signal received through a digital input, or by control panel. Note: do not use this option when start, stop and direction commands are received through fi...

  • Page 173

    Actual signals and parameters 173 di3,4 see selection di1,2. 9 di4,5 see selection di1,2. 10 di1(inv) user parameter set control through inverted digital input di1. Falling edge of inverted digital input di1: user parameter set 2 is loaded into use. Rising edge of inverted digital input di1: user pa...

  • Page 174

    Actual signals and parameters 174 1607 param save saves the valid parameter values to the permanent memory. Note: a new parameter value of a standard macro is saved automatically when changed from the panel but not when altered through a fieldbus connection. Done done saving completed 0 save... Savi...

  • Page 175

    Actual signals and parameters 175 comm fieldbus interface as the source for the inverted start enable (start disable) signal, i.E. Control word 0302 fb cmd word 2 bit 18 (bit 19 for start enable 2). The control word is sent by the fieldbus controller via the fieldbus adapter or embedded fieldbus (mo...

  • Page 176

    Actual signals and parameters 176 frequency transistor output is used as a frequency output fo. 1 1805 do signal selects a drive status indicated through digital output do. Fault(-1) see parameter 1401 relay output 1. 1806 do on delay defines the operation delay for digital output do. 0 0.0…3600.0 s...

  • Page 177

    Actual signals and parameters 177 di5(inv) see selection di1(inv). -5 not sel no start signal 0 di1 timer start through digital input di1. Timer start by rising edge of digital input di1. Note: timer start is not possible when reset is active (parameter 1903 timer reset). 1 di2 see selection di1. 2 ...

  • Page 178

    Actual signals and parameters 178 enabled counter enabled 6 1905 counter limit defines the counter limit. 1000 0…65535 limit value 1 = 1 1906 counter input selects the input signal source for the counter. Pls in(di5) pls in(di 5) digital input di5 pulses. When a pulse is detected, the counter value ...

  • Page 179

    Actual signals and parameters 179 di5(inv) see selection di1(inv). -5 up counts up 0 di1 counter direction selection through digital input di1. 0 = counts up, 1 = counts down. 1 di2 see selection di1. 2 di3 see selection di1. 3 di4 see selection di1. 4 di5 see selection di1. 5 down counts down 6 191...

  • Page 180

    Actual signals and parameters 180 20 limits drive operation limits. Speed values are used with vector control and frequency values are used with scalar control. The control mode is selected by parameter 9904 motor ctrl mode. 2001 minimum speed defines the allowed minimum speed. A positive (or zero) ...

  • Page 181

    Actual signals and parameters 181 2007 minimum freq defines the minimum limit for the drive output frequency. A positive (or zero) minimum frequency value defines two ranges, one positive and one negative. A negative minimum frequency value defines one speed range. Note: minimum freq 0 -500.0…500.0 ...

  • Page 182

    Actual signals and parameters 182 di2 see selection di1. 2 di3 see selection di1. 3 di4 see selection di1. 4 di5 see selection di1. 5 comm fieldbus interface as the source for the torque limit 1/2 selection, i.E. Control word 0301 fb cmd word 1 bit 15. The control word is sent by the fieldbus contro...

  • Page 183

    Actual signals and parameters 183 21 start/stop start and stop modes of the motor 2101 start function selects the motor starting method. Auto auto the drive starts the motor instantly from zero frequency if parameter 9904 motor ctrl mode setting is scalar:freq. If flying start is required use select...

  • Page 184

    Actual signals and parameters 184 speed comp speed compensation is used for constant distance braking. Speed difference (between used speed and maximum speed) is compensated by running the drive with current speed before the motor is stopped along a ramp. See section speed compensated stop on page 1...

  • Page 185

    Actual signals and parameters 185 2106 dc curr ref defines the dc hold current. See parameter 2104 dc hold ctl. 30 0…100% value in percent of the motor nominal current (parameter 9906 motor nom curr) 1 = 1% 2107 dc brake time defines the dc brake time. 0 0.0…250.0 s time 1 = 0.1 s 2108 start inhibit...

  • Page 186

    Actual signals and parameters 186 2112 zero speed delay defines the delay for the zero speed delay function. The function is useful in applications where a smooth and quick restarting is essential. During the delay the drive knows accurately the rotor position. Zero speed delay can be used e.G. With...

  • Page 187

    Actual signals and parameters 187 di3(inv) see selection di1(inv). -3 di4(inv) see selection di1(inv). -4 di5(inv) see selection di1(inv). -5 2202 acceler time 1 defines the acceleration time 1 i.E. The time required for the speed to change from zero to the speed defined by parameter 2008 maximum fr...

  • Page 188

    Actual signals and parameters 188 2204 ramp shape 1 selects the shape of the acceleration/deceleration ramp 1. The function is deactivated during emergency stop and jogging. 0 0.0…1000.0 s 0.00 s: linear ramp. Suitable for steady acceleration or deceleration and for slow ramps. 0.01 … 1000.00 s: s-c...

  • Page 189

    Actual signals and parameters 189 di2 see selection di1. 2 di3 see selection di1. 3 di4 see selection di1. 4 di5 see selection di1. 5 comm fieldbus interface as the source for forcing ramp input to zero, i.E. Control word 0301 fb cmd word 1 bit 13 (with abb drives profile 5319 efb par 19 bit 6). The...

  • Page 190

    Actual signals and parameters 190 2302 integration time defines an integration time for the speed controller. The integration time defines the rate at which the controller output changes when the error value is constant. The shorter the integration time, the faster the continuous error value is corr...

  • Page 191

    Actual signals and parameters 191 2304 acc compensation defines the derivation time for acceleration/(deceleration) compensation. In order to compensate inertia during acceleration a derivative of the reference is added to the output of the speed controller. The principle of a derivative action is d...

  • Page 192

    Actual signals and parameters 192 25 critical speeds speed bands within which the drive is not allowed to operate. 2501 crit speed sel activates/deactivates the critical speeds function. The critical speed function avoids specific speed ranges. Example: a fan has vibrations in the range of 18 to 23 ...

  • Page 193

    Actual signals and parameters 193 off inactive 0 on active 1 2602 flux braking activates/deactivates the flux braking function. See section flux braking on page 108 . Off off inactive 0 on active 1 2603 ir comp volt defines the output voltage boost at zero speed (ir compensation). The function is us...

  • Page 194

    Actual signals and parameters 194 2607 switch freq ctrl activates the switching frequency control. When active, the selection of parameter 2606 switching freq is limited when the drive internal temperature increases. See the figure below. This function allows the highest possible switching frequency...

  • Page 195

    Actual signals and parameters 195 2613 user defined f2 defines the second frequency point of the custom u/f curve. 20 0.0...500.0 hz frequency 1 = 0.1 hz 2614 user defined u3 defines the third voltage point of the custom u/f curve at the frequency defined by parameter 2615 user defined f3. See secti...

  • Page 196

    Actual signals and parameters 196 2907 user mwh trig defines the trigger point for the drive power consumption counter. Value is compared to parameter 2908 user mwh act value. 0 0.0...6553.5 mwh megawatt hours. If parameter value is set to zero, the trigger is disabled. 1 = 0.1 mwh 2908 user mwh act...

  • Page 197

    Actual signals and parameters 197 di5 see selection di1. 5 di1(inv) external fault indication through inverted digital input di1. 0: fault trip (ext fault 1). Motor coasts to stop. 1: no external fault. -1 di2(inv) see selection di1(inv). -2 di3(inv) see selection di1(inv). -3 di4(inv) see selection...

  • Page 198

    Actual signals and parameters 198 3007 mot load curve defines the load curve together with parameters 3008 zero speed load and 3009 break point freq. If value is set to 100%, the maximum allowed load is equal to parameter 9906 motor nom curr value. Load curve should be adjusted, if the ambient tempe...

  • Page 199

    Actual signals and parameters 199 3010 stall function selects how the drive reacts to a motor stall condition. The protection wakes up if the drive has operated in a stall region (see figure below) longer than the time set by parameter 3012 stall time. Not sel not sel protection is inactive. 0 fault...

  • Page 200

    Actual signals and parameters 200 3015 underload curve selects the load curve for the underload function. See parameter 3013 underload func. 1 1…5 number of the load curve 1 = 1 3016 supply phase selects how the drive reacts to supply phase loss, i.E. When dc voltage ripple is excessive. Fault fault...

  • Page 201

    Actual signals and parameters 201 last speed protection is active. The drive generates alarm io comm and freezes the speed to the level the drive was operating at. The speed is determined by the average speed over the previous 10 seconds. Warning ! Make sure that it is safe to continue operation in ...

  • Page 202

    Actual signals and parameters 202 3103 delay time defines the time that the drive will wait after a fault before attempting an automatic reset. See parameter 3101 nr of trials. If delay time is set to zero, the drive resets immediately. 0 0.0…120.0 s time 1 = 0.1 s 3104 ar overcurrent activates/deac...

  • Page 203

    Actual signals and parameters 203 32 supervision signal supervision. Supervision status can be monitored with relay or transistor output. See parameter groups 14 relay outputs and 18 freq in & tran out . 3201 superv 1 param selects the first supervised signal. Supervision limits are defined by param...

  • Page 204

    Actual signals and parameters 204 0, x…x parameter index in group 01 operating data . E.G. 102 = 0102 speed. 0 = not selected. 1 = 1 3202 superv 1 lim lo defines the low limit for the first supervised signal selected by parameter 3201 superv 1 param. Supervision wakes up if the value is below the li...

  • Page 205

    Actual signals and parameters 205 3304 drive rating displays the drive current and voltage ratings. 0x0000 0x0000…0xffff (hex) value in format xxxy: xxx = nominal current of the drive in amperes. An “a” indicates decimal point. For example if xxx is 8a8, nominal current is 8.8 a. Y = nominal voltage...

  • Page 206

    Actual signals and parameters 206 3404 output1 dsp form defines the format for the displayed signal (selected by par. 3401 signal1 param). Direct +/-0 signed/unsigned value. Unit is selected by parameter 3405 output 1 unit. Example pi (3.14159): 0 +/-0.0 1 +/-0.00 2 +/-0.000 3 +0 4 +0.0 5 +0.00 6 +0...

  • Page 207

    Actual signals and parameters 207 dm3/s cubic decimetres per second 21 bar bar 22 kpa kilopascal 23 gpm gallons per minute 24 psi pounds per square inch 25 cfm cubic feet per minute 26 ft foot 27 mgd millions of gallons per day 28 inhg inches of mercury 29 fpm feet per minute 30 kb/s kilobytes per s...

  • Page 208

    Actual signals and parameters 208 ms millisecond 62 mrev millions of revolutions 63 d days 64 inwc inches of water column 65 m/min meters per minute 66 n·m newton meter 67 %ref reference in percentage 117 %act actual value in percentage 118 %dev deviation in percentage 119 % ld load in percentage 12...

  • Page 209

    Actual signals and parameters 209 3413 output2 min sets the minimum display value for the signal selected by parameter 3408 signal2 param. See par. 3402 signal1 min. - x…x setting range depends on parameter 3408 setting. - 3414 output2 max sets the maximum display value for the signal selected by pa...

  • Page 210

    Actual signals and parameters 210 ptc the function is active. The temperature is supervised using ptc sensor. Analog output ao feeds constant current through the sensor. The resistance of the sensor increases sharply as the motor temperature rises over the ptc reference temperature (tref), as does t...

  • Page 211

    Actual signals and parameters 211 3505 ao excitation enables current feed from analog output ao. Parameter setting overrides parameter group 15 analogue outputs settings. With ptc the output current is 1.6 ma. With pt 100 the output current is 9.1 ma. Disable disable disabled 0 enable enabled 1 36 t...

  • Page 212

    Actual signals and parameters 212 3608 start day 2 see parameter 3604 start day 1. See parameter 3604 start day 1. 3609 stop day 2 see parameter 3605 stop day 1. See parameter 3605 stop day 1. 3610 start time 3 see parameter 3602 start time 1. See parameter 3602 start time 1. 3611 stop time 3 see pa...

  • Page 213

    Actual signals and parameters 213 3623 booster time defines the time inside which the booster is deactivated after the booster activation signal is switched off. 00:00:00 00:00:00…23:59:58 hours:minutes:seconds example: if parameter 3622 booster sel is set to di1 and 3623 booster time is set to 01:3...

  • Page 214

    Actual signals and parameters 214 t3+t4+b booster and time periods 3 and 4 28 t1+t3+t4+b booster and time periods 1, 3 and 4 29 t2+t3+t4+b booster and time periods 2, 3 and 4 30 t1+2+3+4+b booster and time periods 1, 2, 3 and 4 31 3627 timed func 2 src see parameter 3626 timed func 1 src. See parame...

  • Page 215

    Actual signals and parameters 215 4003 derivation time defines the derivation time for the process pid controller. Derivative action boosts the controller output if the error value changes. The longer the derivation time, the more the speed controller output is boosted during the change. If the deri...

  • Page 216

    Actual signals and parameters 216 4008 0% value defines together with parameter 4009 100% value the scaling applied to the pid controller’s actual values. 0 x…x unit and range depend on the unit and scale defined by parameters 4006 units and 4007 unit scale. 4009 100% value defines together with par...

  • Page 217

    Actual signals and parameters 217 seq prog out sequence programming output. See parameter group 84 sequence prog . 33 4011 internal setpnt selects a constant value as process pid controller reference, when parameter 4010 set point sel value is set to internal. 40 x…x unit and range depend on the uni...

  • Page 218

    Actual signals and parameters 218 ai2 uses analog input 2 for act2 2 current uses current for act1 3 torque uses torque for act1 4 power uses power for act1 5 comm act 1 uses value of signal 0158 pid comm value 1 for act1 6 comm act 2 uses value of signal 0159 pid comm value 2 for act1 7 freq input ...

  • Page 219

    Actual signals and parameters 219 4022 sleep selection activates the sleep function and selects the source for the activation input. See section sleep function for the process pid (pid1) control on page 122 . Not sel not sel no sleep function selected 0 di1 the function is activated/deactivated thro...

  • Page 220

    Actual signals and parameters 220 4024 pid sleep delay defines the delay for the sleep start function. See parameter 4023 pid sleep level. When the motor speed falls below the sleep level, the counter starts. When the motor speed exceeds the sleep level, the counter is reset. 60 0.0…3600.0 s sleep s...

  • Page 221

    Actual signals and parameters 221 41 process pid set 2 process pid (pid1) control parameter set 2. See section pid control on page 120 . 4101 gain see parameter 4001 gain. 4102 integration time see parameter 4002 integration time. 4103 derivation time see parameter 4003 derivation time. 4104 pid der...

  • Page 222

    Actual signals and parameters 222 4213 setpoint max see parameter 4013 setpoint max. 4214 fbk sel see parameter 4014 fbk sel. 4215 fbk multiplier see parameter 4015 fbk multiplier. 4216 act1 input see parameter 4016 act1 input. 4217 act2 input see parameter 4017 act2 input. 4218 act1 minimum see par...

  • Page 223

    Actual signals and parameters 223 4231 trim scale defines the multiplier for the trimming function. See section reference trimming on page 101 . 0 -100.0…100.0% multiplier 1 = 0.1% 4232 correction src selects the trim reference. See section reference trimming on page 101 . Pid2ref pid2ref pid2 refer...

  • Page 224

    Actual signals and parameters 224 4306 runtime freq lvl defines the brake close speed. When frequency falls below the set level during run, the brake is closed. The brake is re-opened when the requirements set by parameters 4301 ... 4305 are met. 0 0.0…100.0% value in percent of the maximum frequenc...

  • Page 225

    Actual signals and parameters 225 52 panel comm communication settings for the control panel port on the drive 5201 station id defines the address of the drive. Two units with the same address are not allowed on-line. 1 1…247 address 1 = 1 5202 baud rate defines the transfer rate of the link. 9.6 9....

  • Page 226

    Actual signals and parameters 226 5303 efb baud rate defines the transfer rate of the link. 9.6 9.6 9.6 kbit/s 1 = 0.1 kbit/s 19.2 19.2 kbit/s 38.4 38.4 kbit/s 57.6 57.6 kbit/s 115.2 115.2 kbit/s 5304 efb parity defines the use of parity and stop bit(s) and the data length. The same setting must be ...

  • Page 227

    Actual signals and parameters 227 5318 efb par 18 reserved 0 5319 efb par 19 abb drives profile (abb drv lim or abb drv full) control word. Read only copy of the fieldbus control word. 0x0000 0x0000...0xffff (hex) control word 5320 efb par 20 abb drives profile (abb drv lim or abb drv full) status w...

  • Page 228

    Actual signals and parameters 228 84 sequence prog sequence programming. See section sequence programming on page 133 . 8401 seq prog enable enables sequence programming. If sequence programming enable signal is lost, the sequence programming is stopped, sequence programming state ( 0168 seq prog st...

  • Page 229

    Actual signals and parameters 229 8403 seq prog pause selects the source for the sequence programming pause signal. When sequence programming pause is activated all timers and outputs (ro/to/ ao) are freezed. Sequence programming state transition is possible only by parameter 8405 seq st force. Not ...

  • Page 230

    Actual signals and parameters 230 state 8 state is forced to state 8. 8 8406 seq logic val 1 defines the source for the logic value 1. Logic value 1 is compared to logic value 2 as defined by parameter 8407 seq logic oper 1. Logic operation values are used in state transitions. See parameter 8425 st...

  • Page 231

    Actual signals and parameters 231 or logic function: or 2 xor logic function: xor 3 8410 seq logic val 3 see parameter 8406 seq logic val 1. Not sel see parameter 8406 . 8411 seq val 1 high defines the high limit for the state change when parameter 8425 st1 trig to st 2 is set to e.G. Ai1 high 1. 0 ...

  • Page 232

    Actual signals and parameters 232 di1(inv) see selection di1(inv). -1 not sel no reset signal 0 di1 reset through digital input di1. 1 = active, 0 = inactive. 1 di2 see selection di1. 2 di3 see selection di1. 3 di4 see selection di1. 4 di5 see selection di1. 5 state 1 reset during state transition t...

  • Page 233

    Actual signals and parameters 233 ai2 joy analog input ai2 as joystick. The minimum input signal runs the motor at the maximum reference in the reverse direction, the maximum input at the maximum reference in the forward direction. Minimum and maximum references are defined by parameters 1104 ref1 m...

  • Page 234

    Actual signals and parameters 234 do=1 transistor output is energized (closed) and relay output is de-energized. Analog output control is frozen to the previously set value. -0.2 ro=1 transistor output is de-energized (opened) and relay output is energized. Analog output control is frozen to the pre...

  • Page 235

    Actual signals and parameters 235 ai 2 high 2 state change when ai2 value > par. 8413 seq val 2 high value. 17 ai1 or 2 lo2 state change when ai1 or ai2 value 8414 seq val 2 low value. 18 ai1lo2ai2hi2 state change when ai1 value 8414 seq val 2 low value and ai2 value > par. 8413 seq val 2 high value...

  • Page 236

    Actual signals and parameters 236 spv1undordly see selection spv1ovrordly. 45 spv2undordly see selection spv2ovrordly. 46 spv3undordly see selection spv3undordly. 47 cntr over state change when counter value exceeds the limit defined by par. 1905 counter limit. See parameters 1904 ... 1911 . 48 cntr...

  • Page 237

    Actual signals and parameters 237 comm val1 #0 0135 comm value 1 bit 0. 1 = state change. 70 comm val1 #1 0135 comm value 1 bit 1. 1 = state change. 71 comm val1 #2 0135 comm value 1 bit 2. 1 = state change. 72 comm val1 #3 0135 comm value 1 bit 3. 1 = state change. 73 comm val1 #4 0135 comm value 1...

  • Page 238

    Actual signals and parameters 238 99 start-up data language selection. Definition of motor set-up data. 9901 language selects the display language. Note: with acs-cp-d assistant control panel, the following languages are available: english (0), chinese (1) and korean (2). English english british eng...

  • Page 239

    Actual signals and parameters 239 load fd set flashdrop parameter values as defined by the flashdrop file. Parameter view is selected by parameter 1611 parameter view. Flashdrop is an optional device for fast copying of parameters to unpowered drives. Flashdrop allows easy customisation of the param...

  • Page 240

    Actual signals and parameters 240 9905 motor nom volt defines the nominal motor voltage. Must be equal to the value on the motor rating plate. The drive cannot supply the motor with a voltage greater than the input power voltage. Warning! Never connect a motor to a drive which is connected to power ...

  • Page 241

    Actual signals and parameters 241 on id run. Guarantees the best possible control accuracy. The id run takes about one minute. An id run is especially effective when: - vector control mode is used [parameter 9904 = 1 (vector:speed) or 2 (vector:torq)], and - operation point is near zero speed and/or...

  • Page 242

    Actual signals and parameters 242.

  • Page 243

    Fieldbus control with embedded fieldbus 243 fieldbus control with embedded fieldbus what this chapter contains the chapter describes how the drive can be controlled by external devices over a communication network using embedded fieldbus. System overview the drive can be connected to an external con...

  • Page 244

    Fieldbus control with embedded fieldbus 244 the drive can be set to receive all of its control information through the fieldbus interface, or the control can be distributed between the fieldbus interface and other available sources, e.G. Digital and analog inputs. Fieldbus other devices fieldbus con...

  • Page 245

    Fieldbus control with embedded fieldbus 245 setting up communication through the embedded modbus before configuring the drive for fieldbus control, the fmba modbus adapter (if used) must be mechanically and electrically installed according to the instructions given on page 28 in chapter mechanical i...

  • Page 246

    Fieldbus control with embedded fieldbus 246 drive control parameters after the modbus communication has been set up, the drive control parameters listed in the table below should be checked and adjusted when necessary. The setting for fieldbus control column gives the value to use when the modbus in...

  • Page 247

    Fieldbus control with embedded fieldbus 247 1608 start enable 1 comm inverted start enable 1 (start disable) through 0302 fb cmd word 2 bit 18 - 40032 bit 18 1609 start enable 2 comm inverted start enable 2 (start disable) through 0302 fb cmd word 2 bit 19 - 40032 bit 19 limits abb drv dcu 2013 min ...

  • Page 248

    Fieldbus control with embedded fieldbus 248 the fieldbus control interface the communication between a fieldbus system and the drive consists of 16-bit input and output data words (with abb drives profile) and 32-bit input and output words (with dcu profile). The control word and the status word the...

  • Page 249

    Fieldbus control with embedded fieldbus 249 fieldbus references reference selection and correction fieldbus reference (called comm in signal selection contexts) is selected by setting a reference selection parameter – 1103 or 1106 – to comm, comm+ai1 or comm*ai1. When 1103 ref1 select or 1106 ref2 s...

  • Page 250

    Fieldbus control with embedded fieldbus 250 comm*ai1 comm(%) · (ai(%) / 50%) · (max-min) + min comm(%) · (ai(%) / 50%) · (max-min) - min maximum limit is defined by parameter 1105 ref1 max / 1108 ref2 max. Minimum limit is defined by parameter 1104 ref1 min / 1107 ref2 min. Setting when comm > 0 whe...

  • Page 251

    Fieldbus control with embedded fieldbus 251 reference correction examples for dcu profile with dcu profile the fieldbus reference type can be hz, rpm or percent. In the following examples the reference is in rpm. Setting when comm > 0 rpm when comm comm+ai1 comm/1000 + (ai(%) -50%) · (max-min) comm/...

  • Page 252

    Fieldbus control with embedded fieldbus 252 comm*ai1 (comm/1000) · (ai(%) / 50%) (comm(%)/1000) · (ai(%) / 50%) maximum limit is defined by parameter 1105 ref1 max / 1108 ref2 max. Minimum limit is defined by parameter 1104 ref1 min / 1107 ref2 min. Setting when comm > 0 rpm when comm 750000 1500 rp...

  • Page 253

    Fieldbus control with embedded fieldbus 253 fieldbus reference scaling fieldbus references ref1 and ref2 are scaled as shown in the following tables. Note: any correction of the reference (see section reference selection and correction on page 253 ) is applied before scaling. Fieldbus scaling for ab...

  • Page 254

    Fieldbus control with embedded fieldbus 254 reference handling the control of rotation direction is configured for each control location (ext1 and ext2) using the parameters in group 10 start/stop/dir . Fieldbus references are bipolar, i.E. They can be negative or positive. The following diagrams il...

  • Page 255

    Fieldbus control with embedded fieldbus 255 modbus mapping the following modbus function codes are supported by the drive. Register mapping the drive parameters, control/status word, references and actual values are mapped to the area 4xxxx so that: • 40001…40099 are reserved for drive control/statu...

  • Page 256

    Fieldbus control with embedded fieldbus 256 the following table gives information on the contents of the modbus addresses 40001...40012 and 40031...40034. Note: parameter writes through standard modbus are always volatile i.E. Modified values are not automatically stored to permanent memory. Use par...

  • Page 257

    Fieldbus control with embedded fieldbus 257 function codes supported function codes for the holding 4xxxx register are: note: in the modbus data message, register 4xxxx is addressed as xxxx -1. For example register 40002 is addressed as 0001. Exception codes exception codes are serial communication ...

  • Page 258

    Fieldbus control with embedded fieldbus 258 communication profiles the embedded fieldbus supports three communication profiles: • dcu communication profile • abb drives limited communication profile • abb drives full communication profile. The dcu profile extends the control and status interface to ...

  • Page 259

    Fieldbus control with embedded fieldbus 259 the following table and the state diagram later in this section describe the control word content for the abb drives profile. The upper case boldface text refers to the states shown in the following block diagram abb drives profile control word (parameter ...

  • Page 260

    Fieldbus control with embedded fieldbus 260 the following table and the state diagram later in this section describe the status word content for the abb drives profile. The upper case boldface text refers to the states shown in the following block diagram abb drives profile (efb) status word (par. 5...

  • Page 261

    Fieldbus control with embedded fieldbus 261 the state diagram below describes the start-stop function of control word (cw) and status word (sw) bits for the abb drives profile. (cw xxxx x1*xx xxxx x110) input power off power on (cw bit0=0) (sw bit6=1) (sw bit0=0) from any state n(f)=0 / i=0 off1 (cw...

  • Page 262

    Fieldbus control with embedded fieldbus 262 dcu communication profile because the dcu profile extends the control and status interface to 32 bits, two different signals are needed for both the control (0301 and 0302) and status (0303 and 0304) words. The following tables describe the control word co...

  • Page 263

    Fieldbus control with embedded fieldbus 263 dcu profile control word (par. 0302) bit name value information 16 fblocal_ctl 1 fieldbus local mode for control word requested. Example: if the drive is in remote control and the start/stop/direction command source is di for external control location 1 (e...

  • Page 264

    Fieldbus control with embedded fieldbus 264 the following tables describe the status word content for the dcu profile. Dcu profile status word (par. 0303) bit name value status 0 ready 1 drive is ready to receive start command. 0 drive is not ready. 1 enabled 1 external run enable signal received. 0...

  • Page 265

    Fieldbus control with embedded fieldbus 265 dcu profile status word (par. 0304) bit name value status 16 alarm 1 an alarm is on. 0 no alarms are on. 17 notice 1 a maintenance request is pending. 0 no maintenance request 18 dirlock 1 direction lock is on. (direction change is locked.) 0 direction loc...

  • Page 266

    Fieldbus control with embedded fieldbus 266.

  • Page 267

    Fieldbus control with fieldbus adapter 267 fieldbus control with fieldbus adapter what this chapter contains the chapter describes how the drive can be controlled by external devices over a communication network via fieldbus adapter. System overview the drive can be connected to an external control ...

  • Page 268

    Fieldbus control with fieldbus adapter 268 the drive detects automatically which fieldbus adapter is connected to drive terminal x3 (exception fmba-01). Dcu profile is always used in communication between the drive and fieldbus adapter (see section the fieldbus control interface on page 270 ). The c...

  • Page 269

    Fieldbus control with fieldbus adapter 269 drive control parameters after the fieldbus communication has been set up, the drive control parameters listed in the table below should be checked and adjusted where necessary. The setting for fieldbus control column gives the value to use when the fieldbu...

  • Page 270

    Fieldbus control with fieldbus adapter 270 the fieldbus control interface the communication between a fieldbus system and the drive consists of 16-bit input and output data words. The drive supports at the maximum the use of 10 data words in each direction. Data transformed from the drive to the fie...

  • Page 271

    Fieldbus control with fieldbus adapter 271 the control word and the status word the control word (cw) is the principal means of controlling the drive from a fieldbus system. The control word is sent by the fieldbus controller to the drive. The drive switches between its states according to the bit-c...

  • Page 272

    Fieldbus control with fieldbus adapter 272 for dcu profile control and status word contents, see section dcu communication profile on page 262 . Fieldbus references see section fieldbus references on page 249 for dcu profile reference selection and correction, reference scaling, reference handling a...

  • Page 273: Fault Tracing

    Fault tracing 273 fault tracing what this chapter contains the chapter lists all alarm and fault messages including the possible cause and corrective actions. Safety warning! Only qualified electricians are allowed to maintain the drive. Read the safety instructions in chapter safety on the first pa...

  • Page 274

    Fault tracing 274 alarm messages generated by the drive code alarm cause what to do 2001 overcurrent (2310) 0308 bit 0 (programmable fault function 1610 ) output current limit controller is active. Check motor load. Check acceleration time ( 2202 and 2205 ). Check motor and motor cable (including ph...

  • Page 275

    Fault tracing 275 2009 device overtemp (4210) 0308 bit 8 drive igbt temperature is excessive. Alarm limit is 120°c. Check ambient conditions. See also section derating on page 291 . Check air flow and fan operation. Check motor power against unit power. 2010 motor temp (4310) 0305 bit 9 (programmabl...

  • Page 276

    Fault tracing 276 alarms generated by the basic control panel the basic control panel indicates control panel alarms with a code, a5xxx. 2024 encoder err (7301) 0306 bit 6 (programmable fault function 5003 ) communication fault between pulse encoder and pulse encoder interface module or between modu...

  • Page 277

    Fault tracing 277 5029 memory is not ready. Retry. 5030 invalid request contact your local abb representative. 5031 drive is not ready for operation, e.G due to low dc voltage. Check input power supply. 5032 parameter error contact your local abb representative. 5040 parameter download error. Select...

  • Page 278

    Fault tracing 278 fault messages generated by the drive code fault cause what to do 0001 overcurrent (2310) 0305 bit 0 output current has exceeded trip level. Check motor load. Check acceleration time ( 2202 and 2205 ). Check motor and motor cable (including phasing). Check ambient conditions. Load ...

  • Page 279

    Fault tracing 279 0009 mot overtemp (4310) 0305 bit 8 (programmable fault function 3005 ... 3009 / 3504 ) motor temperature is too high (or appears to be too high) due to excessive load, insufficient motor power, inadequate cooling or incorrect start-up data. Check motor ratings, load and cooling. C...

  • Page 280

    Fault tracing 280 0017 underload (ff6a) 0306 bit 0 (programmable fault function 3013 ... 3015 ) motor load is too low due to e.G. Release mechanism in driven equipment. Check for problem in driven equipment. Check fault function parameters. Check motor power against unit power. 0018 therm fail (5210...

  • Page 281

    Fault tracing 281 0028 serial 1 err (7510) 0306 bit 11 (programmable fault function 3018 , 3019 ) fieldbus communication break check status of fieldbus communication. See chapter fieldbus control with fieldbus adapter / fieldbus control with embedded fieldbus or appropriate fieldbus adapter manual. ...

  • Page 282

    Fault tracing 282 1000 par hzrpm (6320) 0307 bit 15 incorrect speed/frequency limit parameter setting check parameter settings. Check that following applies: 2001 2002 , 2007 2008 , 2001 / 9908 , 2002 / 9908 , 2007 / 9907 and 2008 / 9907 are within range. 1003 par ai scale (6320) 0307 bit 15 incorre...

  • Page 283

    Fault tracing 283 embedded fieldbus faults embedded fieldbus faults can be traced by monitoring group 53 efb protocol parameters. See also fault/alarm serial 1 err . No master device if there is no master device on line, parameter 5306 efb ok messages and 5307 efb crc errors values remain unchanged....

  • Page 284

    Fault tracing 284.

  • Page 285

    Maintenance and hardware diagnostics 285 maintenance and hardware diagnostics what this chapter contains the chapter contains preventive maintenance instructions and led indicator descriptions. Safety warning! Read the instructions in chapter safety on the first pages of this manual before performin...

  • Page 286

    Maintenance and hardware diagnostics 286 fan replacement (r1…r4) only frame sizes r1…r4 include a fan; frame size r0 has natural cooling. 1. Stop the drive and disconnect it from the ac power source. 2. Remove the hood if the drive has the nema 1 option. 3. Lever the fan holder off the drive frame w...

  • Page 287

    Maintenance and hardware diagnostics 287 battery a battery is only used in assistant control panels that have the clock function available and enabled. The battery keeps the clock operating in memory during power interruptions. The expected life for the battery is greater than ten years. To remove t...

  • Page 288

    Maintenance and hardware diagnostics 288.

  • Page 289: Technical Data

    Technical data 289 technical data what this chapter contains the chapter contains the technical specifications of the drive, e.G. The ratings, sizes and technical requirements as well as provisions for fulfilling the requirements for ce and other marks..

  • Page 290

    Technical data 290 ratings current and power the current and power ratings are given below. The symbols are described below the table. 1) e = emc filter connected, u = emc filter disconnected. Metal emc filter screw is installed in “e” versions and plastic screw in “u” versions. 2) preliminary value...

  • Page 291

    Technical data 291 symbols sizing the current ratings are the same regardless of the supply voltage within one voltage range. To achieve the rated motor power given in the table, the rated current of the drive must be higher than or equal to the rated motor current. Note 1: the maximum allowed motor...

  • Page 292

    Technical data 292 cooling air flow requirements the table below specifies the heat dissipation in the main circuit at nominal load and in the control circuit with minimum load (i/o and panel not in use) and maximum load (all digital inputs in the on state and the panel, fieldbus and fan in use). Th...

  • Page 293

    Technical data 293 power cable sizes and fuses cable dimensioning for rated currents ( i 1n ) is shown in the table below together with the corresponding fuse types for short-circuit protection of the input power cable. The rated fuse currents given in the table are the maxima for the mentioned fuse...

  • Page 294

    Technical data 294 note: larger fuses must not be used. 1) if 50% overload capacity is needed, use the bigger fuse alternative. Type acs350- x = e/u fuses size of cu conductor in cablings gg ul class t (600 v) supply (u1, v1, w1) motor (u2, v2, w2) pe brake (brk+ and brk-) a a mm 2 awg mm 2 awg mm 2...

  • Page 295

    Technical data 295 power cables: terminal sizes, maximum cable diameters and tightening torques dimensions, weights and noise symbols frame size max cable diameter for nema 1 u1, v1, w1, u2, v2, w2, brk+ and brk- pe u1, v1, w1, u2, v2, w2 brk+ and brk- terminal size tightening torque clamp size tigh...

  • Page 296

    Technical data 296 input power connection voltage ( u 1 ) 200/208/220/230/240 vac 1-phase for 200 vac drives 200/208/220/230/240 vac 3-phase for 200 vac drives 380/400/415/440/460/480 vac 3-phase for 400 vac drives ±10% variation from converter nominal voltage is allowed as default. Short-circuit ca...

  • Page 297

    Technical data 297 control connections analog inputs x1a: 2 and 5 voltage signal, unipolar 0 (2)…10 v, r in > 312 kohm bipolar -10…10 v, r in > 312 kohm current signal, unipolar 0 (4)…20 ma, r in = 100 ohm bipolar -20…20 ma, r in = 100 ohm potentiometer reference value (x1a: 4) 10 v ± 1%, max. 10 ma...

  • Page 298

    Technical data 298 ambient conditions environmental limits for the drive are given below. The drive is to be used in a heated indoor controlled environment. Operation installed for stationary use storage in the protective package transportation in the protective package installation site altitude 0 ...

  • Page 299

    Technical data 299 ce marking the ce mark is attached to the drive to verify that the drive follows the provisions of the european low voltage and emc directives (directive 73/23/eec, as amended by 93/68/eec, and directive 89/336/ eec, as amended by 93/68/eec). Compliance with the emc directive the ...

  • Page 300

    Technical data 300 ul marking see the type designation label for the valid markings of your drive. The ul mark is attached to the drive to verify that it meets ul requirements . Ul checklist input power connection – see section input power connection on page 296 . Disconnecting device (disconnecting...

  • Page 301

    Technical data 301 compliance with the iec/en 61800-3 (2004) the immunity performance of the drive complies with the demands of iec/en 61800-3, second environment (see page 299 for iec/en 61800-3 definitions). The emission limits of iec/en 61800-3 are complied with the provisions described below. Fi...

  • Page 302

    Technical data 302 brake resistors acs350 drives have an internal brake chopper as standard equipment. The brake resistor is selected using the table and equations presented in this section. Brake resistor selection 1. Determine the required maximum braking power p rmax for the application. P rmax m...

  • Page 303

    Technical data 303 r min = minimum allowed brake resistor r max = maximum allowed brake resistor p brmax = maximum braking capacity of the drive, must exceed the desired braking power. Warning! Never use a brake resistor with a resistance below the minimum value specified for the particular drive. T...

  • Page 304

    Technical data 304 resistor installation and wiring all resistors must be installed in a place where they will cool. Warning! The materials near the brake resistor must be non-flammable. The surface temperature of the resistor is high. Air flowing from the resistor is of hundreds of degrees celsius....

  • Page 305: Dimensions

    Dimensions 305 dimensions dimensional drawings of the acs350 are shown below. The dimensions are given in millimeters and [inches]..

  • Page 306

    Dimensions 306 frame sizes r0 and r1, ip20 (cabinet installation) / ul open r1 and r0 are identical except for the fan at the top of r1. 3a f e 68 48 80 7 9- b fr a m e si ze s r0 a nd r1 , ip 20 ( ca bi n et in st a lla tio n) / ul o p en var emc.

  • Page 307

    Dimensions 307 frame sizes r0 and r1, ip20 / nema 1 r1 and r0 are identical except for the fan at the top of r1. 3a f e 68 57 79 77 -a fr a m e si ze s r0 a nd r1 , ip 20 / ne m a 1 var emc.

  • Page 308

    Dimensions 308 frame size r2, ip20 (cabinet installation) / ul open 3 a f e 68 58 56 19 -a fr am e si ze r2 , ip 2 0 ( ca b in e t i n st al la tio n ) / ul o pe n var emc.

  • Page 309

    Dimensions 309 frame size r2, ip20 / nema 1 3 a f e 68 58 66 58 -a fr am e si ze r2 , i p 20 / ne ma 1 var emc.

  • Page 310

    Dimensions 310 frame size r3, ip20 (cabinet installation) / ul open 3a f e 68 48 75 87 -b fr am e s ize r3 , i p 20 ( ca b in e t i n st al la tio n ) / ul o pe n var emc.

  • Page 311

    Dimensions 311 frame size r3, ip20 / nema 1 3a f e 68 57 98 72 -b f ra m e si ze r3 , i p 20 / ne m a 1 var emc.

  • Page 312

    Dimensions 312 frame size r4, ip20 (cabinet installation) / ul open fr a m e si ze r4 ( ca bi ne t i n st a lla tio n) / ul o p en 3a f e 68 93 5 64 4.

  • Page 314

    3a f e 68 462401 rev d / e n ef f e c t iv e: 3 0 .0 9 .2 0 0 7 abb oy ac drives p.O. Box 184 fi-00381 helsinki finland telephone +358 10 22 11 fax +358 10 22 22681 internet http://www.Abb.Com abb inc. Automation technologies drives & motors 16250 west glendale drive new berlin, wi 53151 usa telepho...