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ABB ACS150 series User Manual

Other manuals for ACS150 series: User Manual, User manual
Manual is about: 0.37...4 kW, 0.5...5 hp

Summary of ACS150 series

  • Page 1

    Acs150 user’s manual acs150 drives (0.37…4 kw, 0.5…5 hp).

  • Page 2: Acs150 Drive Manuals

    2 acs150 drive manuals option manuals (delivered with optional equipment and available in internet) mul1-r1 installation instructions for acs150 and acs350 3afe68642868 (en) mfdt-01 flashdrop user's manual 3afe68591074 (en) maintenance manuals (available in internet) guide for capacitor reforming in...

  • Page 3: Update Notice

    Update notice 1 update notice note: in firmware version 1.35a, you have to set the following parameters to make the pid macro function correctly and according to this update notice: • 4010 set point sel: change value (= version 1.35a default value 1) to 2. • 4016 act1 input: change value (= version ...

  • Page 4: New Pid Functionality

    Update notice 2 new pid functionality (en page 57) pid control macro (en page 64) this macro can be used when switching between two external control devices is needed. To enable the macro, set the value of parameter 9902 to 6 (pid control). For the parameter default values, see default parameter val...

  • Page 5

    Update notice 3 default i/o connections i/o connection 3) scr signal cable shield (screen) ai process actual value: 4…20 ma 1) gnd analog input circuit common +10v reference voltage: +10 vdc, max. 10 ma +24v auxiliary voltage output: +24 vdc, max. 200 ma gnd auxiliary voltage output common dcom digi...

  • Page 6

    Update notice 4 default parameter values with pid control macro (en page 65) new actual signals (en page 70) index name/selection pid control 1001 ext1 commands 1 = di1 1002 ext2 commands 20 = di5 1003 direction 1 = forward 1102 ext1/ext2 sel 2 = di2 1103 ref1 select 2 = pot 1106 ref2 select 19 = pi...

  • Page 7

    Update notice 5 new parameters and parameter values (en page 72) parameters index name/selection description def 11 reference select panel reference type, external control location selection and external reference sources and limits 1106 ref2 select selects the signal source for external reference r...

  • Page 8

    Update notice 6 40 process pid set 1 process pid (pid1) control parameter set 1. 4001 gain defines the gain for the process pid controller. High gain may cause speed oscillation. 1 0.1…100.0 gain. When value is set to 0.1, the pid controller output changes one-tenth as much as the error value. When ...

  • Page 9

    Update notice 7 0.0…10.0 s filter time constant. If parameter value is set to zero, the derivative filter is disabled. 4005 error value inv selects the relationship between the feedback signal and drive speed (drive output frequency). 0 = no no normal: a decrease in feedback signal increases drive s...

  • Page 10

    Update notice 8 di3u,4d(nc) digital input di3: reference increase. Digital input di4: reference decrease. The program stores the active reference (not reset by a stop command). When this selection becomes active (in change from ext1 to ext2), the reference initializes to the value used when this con...

  • Page 11

    Update notice 9 min(act1,2) selects the smaller of act1 and act2 6 max(act1,2) selects the higher of act1 and act2 7 sqrt(act1-2) square root of the subtraction of act1 and act2 8 sqa1+sqa2 addition of the square root of act1 and the square root of act2 9 sqrt(act1) square root of act1. 10 4015 fbk ...

  • Page 12

    Update notice 10 -1000…1000% value in percent 4020 act2 minimum see parameter 4018 act1 minimum. 0% -1000…1000% see parameter 4018 . 4021 act2 maximum see parameter 4019 act1 maximum. 100% -1000…1000% see parameter 4019 . 4022 sleep selection activates the sleep function and selects the source for t...

  • Page 13

    Update notice 11 new alarms (en page 106) 0.0…500.0 hz sleep start level 4024 pid sleep delay defines the delay for the sleep start function. See parameter 4023 pid sleep level. When the motor speed falls below the sleep level, the counter starts. When the motor speed exceeds the sleep level, the co...

  • Page 14

    Update notice 12 quick configuration of process control 1. 9902 applic macro: set 9902 application macro to 6 (pid control). 2. 4010 set point sel: determine the source for the pid reference signal (pid setpoint) and define its scale ( 4006 units, 4007 unit scale). 3. 4014 fbk sel and 4016 act1 inpu...

  • Page 15

    Update notice 13 pressure boost pump the figure below shows an application example: the controller adjusts the speed of a pressure boost pump according to the measured pressure and the set pressure reference. How to scale the pid actual (feedback) signal 0…10 bar / 4…20 ma pid feedback is connected ...

  • Page 16

    Update notice 14 pid sleep functionality the block diagram below illustrates the sleep function enable/disable logic. The sleep function can be put into use only when the pid control is active. Example the time scheme below visualizes the operation of the sleep function. Sleep function for a pid con...

  • Page 17

    Update notice 15 consequence, the pid process controller decreases the motor speed. However, due to natural losses in the pipes and the low efficiency of the centrifugal pump at low speeds, the motor does not stop but keeps rotating. The sleep function detects the slow rotation, and stops the unnece...

  • Page 18

    Update notice 16 new user macro (user parameter set) functionality (en page 57) user macros (en page 64) in addition to the standard application macros, it is possible to create three user macros. The user macro allows the user to save the parameter settings, including group 99 start-up data , into ...

  • Page 19

    Update notice 17 new parameter values (en page 72) parameters index name/selection description def 99 start-up data language selection. Definition of motor set-up data. 9902 applic macro selects the application macro. See chapter application macros in acs150 user’s manual (3afe68576032 [en]). 1 = ab...

  • Page 20

    Update notice 18 new motor control functionality: noise smoothing, dc stabilizer and on (load) switching frequency control option new parameters and parameter values (en page 72) parameters index name/selection description def 26 motor control motor control variables 2607 switch freq ctrl activates ...

  • Page 21

    Update notice 19 new brake chopper functionality new parameter (en page 72) parameters index name/selection description def 20 limits drive operation limits 2020 brake chopper selects the brake chopper control. 0 = inbuilt inbuilt internal brake chopper control. Note: ensure the brake resistor(s) is...

  • Page 22

    Update notice 20

  • Page 23: User’S Manual

    Acs150 drives 0.37…4 kw 0.5…5 hp user’s manual 3afe68576032 rev b en effective: 12.9.2007 © 2007 abb oy. All rights reserved..

  • Page 25: Safety

    Safety 5 safety what this chapter contains the chapter contains the safety instructions which you must follow when installing, operating and servicing the drive. If ignored, physical injury or death may follow, or damage may occur to the drive, motor or driven equipment. Read the safety instructions...

  • Page 26: Operation And Start-Up

    Safety 6 warning! Ignoring the following instructions can cause physical injury or death, or damage to the equipment. • the drive is not field repairable. Never attempt to repair a malfunctioning drive; contact your local abb representative or authorized service center for replacement. • make sure t...

  • Page 27: Table Of Contents

    Table of contents 7 table of contents acs150 drive manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 safety what this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....

  • Page 28

    Table of contents 8 planning electrical installation what this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 motor selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....

  • Page 29

    Table of contents 9 control panel what this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 integrated control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....

  • Page 30

    Table of contents 10 actual signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70 01 operating data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....

  • Page 31

    Table of contents 11 current and power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113 symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1...

  • Page 32

    Table of contents 12.

  • Page 33: About The Manual

    About the manual 13 about the manual what this chapter contains the chapter describes the intended audience and compatibility of this manual. It also contains a flowchart of steps for checking the delivery and installing and commissioning the drive. The flowchart refers to chapters/sections in this ...

  • Page 34

    About the manual 14 installation and commissioning flowchart task see identify the frame size of your drive: r0…r2. Technical data : ratings on page 113 plan the installation: select the cables, etc. Check the ambient conditions, ratings and required cooling air flow. Planning electrical installatio...

  • Page 35: Hardware Description

    Hardware description 15 hardware description what this chapter contains the chapter describes the construction and type code information in short. Overview the acs150 is a wall or cabinet mountable drive for controlling ac motors. The construction of frame sizes r0…r2 varies to some extent. 5 9 8 6 ...

  • Page 36

    Hardware description 16 overview: connections and switch the diagram shows the connections and switch of the acs150. +2 4 v gn d co m di1 di2 di3 di4 di5 u1 v1 w1 brk+brk- u2 v2 w2 m ~3 pe l1 l2 l3 t° ac power line brake resistor motor analog input 0(2)…+10 vdc or 0(4)…+20 ma relay output 250 vac / ...

  • Page 37: Type Code

    Hardware description 17 type code the type code contains information on the specifications and configuration of the drive. You find the type code on the type designation label attached to the drive. The first digits from the left express the basic configuration, for example acs150-03e- 08a8-4. The e...

  • Page 38

    Hardware description 18.

  • Page 39: Mechanical Installation

    Mechanical installation 19 mechanical installation what this chapter contains the chapter describes the mechanical installation procedure of the drive. Unpacking the drive the drive (1) is delivered in a package that also contains the following items (frame size r0 shown in the figure): • plastic ba...

  • Page 40: Before Installation

    Mechanical installation 20 delivery check check that there are no signs of damage. Notify the shipper immediately if damaged components are found. Before attempting installation and operation, check the information on the type designation label of the drive to verify that the drive is of the correct...

  • Page 41: Mounting The Drive

    Mechanical installation 21 free space around the drive the required free space for cooling above and below the drive is 75 mm (3 in.). No free space is required on the sides of the drive, so they can be mounted side by side. Mounting the drive mount the drive note: make sure that dust from drilling ...

  • Page 42

    Mechanical installation 22 fasten clamping plates 1. Fasten the clamping plate to the plate at the bottom of the drive with the provided screws. 2. Fasten the i/o clamping plate to the clamping plate with the provided screws. 1 1 2 2.

  • Page 43: Motor Selection

    Planning electrical installation 23 planning electrical installation what this chapter contains the chapter contains the instructions that you must follow when selecting the motor, cables, protections, cable routing and way of operation for the drive. If the recommendations given by abb are not foll...

  • Page 44

    Planning electrical installation 24 thermal overload and short-circuit protection the drive protects itself and the input and motor cables against thermal overload when the cables are dimensioned according to the nominal current of the drive. No additional thermal protection devices are needed. Warn...

  • Page 45

    Planning electrical installation 25 thermal overload protection of the motor according to regulations, the motor must be protected against thermal overload and the current must be switched off when overload is detected. The drive includes a motor thermal protection function that protects the motor a...

  • Page 46: Selecting The Power Cables

    Planning electrical installation 26 selecting the power cables general rules dimension the input power and motor cables according to local regulations. • the cable must be able to carry the drive load current. See chapter technical data for the rated currents. • the cable must be rated for at least ...

  • Page 47

    Planning electrical installation 27 motor cable shield to function as a protective conductor, the shield must have the same cross-sectional area as the phase conductors when they are made of the same metal. To effectively suppress radiated and conducted radio-frequency emissions, the shield conducti...

  • Page 48: Of Inductive Loads

    Planning electrical installation 28 protecting the relay output contact and attenuating disturbances in case of inductive loads inductive loads (relays, contactors, motors) cause voltage transients when switched off. Equip inductive loads with noise attenuating circuits [varistors, rc filters (ac) o...

  • Page 49: Routing The Cables

    Planning electrical installation 29 a double-shielded cable is the best alternative for low-voltage digital signals, but a single-shielded or unshielded twisted multipair cable (figure b) is also usable. However, for frequency input, always use a shielded cable. Run the analog signal and digital sig...

  • Page 50

    Planning electrical installation 30 a diagram of the cable routing is shown below. Control cable ducts 90 ° min. 500 mm (20 in.) motor cable input power cable control cables min. 200 mm (8 in.) min. 300 mm (12 in.) motor cable power cable drive 230 v 24 v 24 v 230 v lead 24 v and 230 v control cable...

  • Page 51: Electrical Installation

    Electrical installation 31 electrical installation what this chapter contains the chapter describes the electrical installation procedure of the drive. Warning! The work described in this chapter may only be carried out by a qualified electrician. Follow the instructions in chapter safety on page 5 ...

  • Page 52

    Electrical installation 32 connecting the power cables connection diagram input output u1 v1 w1 3 ~ motor u1 v1 w1 1) u2 v2 w2 brk- l1 l2 l3 pe drive pe for alternatives, see section supply disconnecting device on page 23 . Optional brake resistor 1) ground the other end of the pe conductor at the d...

  • Page 53

    Electrical installation 33 procedure 1. On it (ungrounded) systems and corner grounded tn systems, disconnect the internal emc filter by removing the screw at emc. For 3-phase u-type drives (with type code acs150-03u-), the screw at emc is already removed at the factory and replaced by a plastic scr...

  • Page 54

    Electrical installation 34 connecting the control cables i/o terminals the figure below shows the i/o connectors. The default connection of the control signals depends on the application macro in use, which is selected with parameter 9902 . See chapter application macros for the connection diagrams....

  • Page 55

    Electrical installation 35 procedure 1. Analog signal (if connected): strip the outer insulation of the analog signal cable 360 degrees and ground the bare shield under the clamp. 2. Connect the conductors to the appropriate terminals. 3. Connect the grounding conductor of the used pair in the analo...

  • Page 56

    Electrical installation 36.

  • Page 57: Installation Checklist

    Installation checklist 37 installation checklist checklist check the mechanical and electrical installation of the drive before start-up. Go through the checklist below together with another person. Read chapter safety on the first pages of this manual before you work on the drive. Check mechanical ...

  • Page 58

    Installation checklist 38.

  • Page 59: How To Start Up The Drive

    Start-up and control with i/o 39 start-up and control with i/o what this chapter contains the chapter instructs how to: • do the start-up • start, stop, change the direction of rotation and adjust the speed of the motor through the i/o interface. Using the control panel to do these tasks is explaine...

  • Page 60

    Start-up and control with i/o 40 2. Press keys / until you see “par s” in the display. 3. Press . The display shows a parameter of the short parameter mode. 4. Find the appropriate parameter with keys / . 5. Press and hold for about two seconds until the parameter value is shown with under the value...

  • Page 61

    Start-up and control with i/o 41 set constant speeds (drive output frequencies) 1, 2 and 3 (parameters 1202 , 1203 and 1204 ). Set the minimum value (%) corresponding to the minimum signal for ai(1) (parameter 1301 ). Set the maximum limit for the drive output frequency (parameter 2008 ). Select the...

  • Page 62

    Start-up and control with i/o 42 acceleration/deceleration times set the acceleration time 1 (parameter 2202 ). Set the deceleration time 1 (parameter 2203 ). Final check the start-up is now completed. Check that there are no faults or alarms shown in the display. The drive is now ready for use. Loc...

  • Page 63

    Start-up and control with i/o 43 how to control the drive through the i/o interface the table below instructs how to operate the drive through the digital and analog inputs when: • the motor start-up is performed, and • the default (standard) parameter settings are valid. Preliminary settings if you...

  • Page 64

    Start-up and control with i/o 44.

  • Page 65: Control Panel

    Control panel 45 control panel what this chapter contains the chapter describes the control panel keys and display fields. It also instructs in using the panel in control, monitoring and changing the settings. Integrated control panel the acs150 works with the integrated control panel, which provide...

  • Page 66

    Control panel 46 overview the following table summarizes the key functions and displays on the integrated control panel. No. Use 1 lcd display – divided into five areas: a. Upper left – control location: loc: drive control is local, that is, from the control panel rem: drive control is remote, such ...

  • Page 67

    Control panel 47 operation you operate the control panel with the help of menus and keys. You select an option (e.G. Operation mode or parameter) by scrolling the and arrow keys until the option is visible in the display and then pressing the key. With the key, you return to the previous operation l...

  • Page 68

    Control panel 48 how to do common tasks the table below lists common tasks, the mode in which you can perform them and the page number where the steps to do the task are described in detail. Task mode page how to switch between local and remote control any 49 how to start and stop the drive any 49 h...

  • Page 69

    Control panel 49 how to start, stop and switch between local and remote control you can start, stop and switch between local and remote control in any mode. To be able to start or stop the drive, the drive must be in local control. How to change the direction of the motor rotation you can change the...

  • Page 70

    Control panel 50 how to set the frequency reference you can set the local frequency reference with the integrated potentiometer in any mode when the drive is in local control if parameter 1109 loc ref source has the default value 0 (pot). If parameter 1109 loc ref source has been changed to 1 (keypa...

  • Page 71

    Control panel 51 output mode in the output mode, you can: • monitor actual values of up to three group 01 operating data signals, one signal at a time • start, stop, change direction, switch between local and remote control and set the frequency reference. You get to the output mode by pressing the ...

  • Page 72

    Control panel 52 reference mode in the reference mode, you can: • view and set the frequency reference • start, stop, change direction and switch between local and remote control. How to view and set the frequency reference you can set the local frequency reference with the integrated potentiometer ...

  • Page 73

    Control panel 53 parameter modes there are two parameter modes: short parameter mode and long parameter mode. Both function identically, except that the short parameter mode shows only the minimum number of parameters typically required to set up the drive (see section parameters in the short parame...

  • Page 74

    Control panel 54 how to select the monitored signals 6. Use keys and to select the parameter value. When you have changed the parameter value, starts flashing. • to save the displayed parameter value, press . • to cancel the new value and keep the original, press . Step action display 1. You can sel...

  • Page 75

    Control panel 55 changed parameters mode in the changed parameters mode, you can: • view a list of all parameters that have been changed from the macro default values • change these parameters • start, stop, change direction, switch between local and remote control and set the frequency reference. H...

  • Page 76

    Control panel 56.

  • Page 77: Application Macros

    Application macros 57 application macros what this chapter contains the chapter describes the application macros. For each macro, there is a wiring diagram showing the default control connections (digital and analog i/o). Overview of macros application macros are preprogrammed parameter sets. While ...

  • Page 78

    Application macros 58 summary of i/o connections of application macros the following table gives the summary of the default i/o connections of all application macros. 1) the frequency reference comes from the integrated potentiometer when hand is selected. Input/output macro abb standard 3-wire alte...

  • Page 79: Abb Standard Macro

    Application macros 59 abb standard macro this is the default macro. It provides a general purpose i/o configuration with three constant speeds. Parameter values are the default values given in chapter actual signals and parameters , starting from page 65 . If you use other than the default connectio...

  • Page 80: 3-Wire Macro

    Application macros 60 3-wire macro this macro is used when the drive is controlled using momentary push-buttons. It provides three constant speeds. To enable the macro, set the value of parameter 9902 to 2 (3-wire). For the parameter default values, see section default parameter values with differen...

  • Page 81: Alternate Macro

    Application macros 61 alternate macro this macro provides an i/o configuration adapted to a sequence of di control signals used when alternating the rotation direction of the drive. To enable the macro, set the value of parameter 9902 to 3 (alternate). For the parameter default values, see section d...

  • Page 82: Motor Potentiometer Macro

    Application macros 62 motor potentiometer macro this macro provides a cost-effective interface for plcs that vary the speed of the drive using only digital signals. To enable the macro, set the value of parameter 9902 to 4 (motor pot). For the parameter default values, see section default parameter ...

  • Page 83: Hand/auto Macro

    Application macros 63 hand/auto macro this macro can be used when switching between two external control devices is needed. To enable the macro, set the value of parameter 9902 to 5 (hand/auto). For the parameter default values, see section default parameter values with different macros on page 65 ....

  • Page 84

    Application macros 64.

  • Page 85: Terms and Abbreviations

    Actual signals and parameters 65 actual signals and parameters what this chapter contains the chapter describes the actual signals and parameters. Terms and abbreviations default parameter values with different macros when application macro is changed ( 9902 applic macro), the software updates the p...

  • Page 86

    Actual signals and parameters 66 parameters in the short parameter mode the following table describes the parameters that are visible in the short parameter mode. See section parameter modes on page 53 for how to select the parameter mode. All parameters are presented in detail in section parameters...

  • Page 87

    Actual signals and parameters 67 9907 motor nom freq defines the nominal motor frequency, i.E the frequency at which the output voltage equals the motor nominal voltage: field weakening point = nom. Frequency · supply voltage / mot nom. Voltage eur: 50 / us: 60 10.0…500.0 hz frequency 04 fault histo...

  • Page 88

    Actual signals and parameters 68 13 analog inputs analog input signal minimum 1301 minimum ai1 defines the minimum % value that corresponds to minimum ma/(v) signal for analog input ai1. 0...20 ma 0...100% 4...20 ma 20...100% when analog input ai1 is selected as the source for external reference ref...

  • Page 89

    Actual signals and parameters 69 2203 deceler time 1 defines the deceleration time 1 i.E. The time required for the speed to change from the value defined by parameter 2008 maximum freq to zero. - if the speed reference decreases slower than the set deceleration rate, the motor speed will follow the...

  • Page 90: Actual Signals

    Actual signals and parameters 70 actual signals the following table includes the descriptions of all actual signal. Actual signals no. Name/value description 01 operating data basic signals for monitoring the drive (read-only). For actual signal supervision, see parameter group 32 supervision . For ...

  • Page 91

    Actual signals and parameters 71 04 fault history fault history (read-only) 0401 last fault fault code of the latest fault. See chapter fault tracing for the codes. 0 = fault history is clear (on panel display = no record). 0402 fault time 1 day on which the latest fault occurred. Format: the number...

  • Page 92

    Actual signals and parameters 72 parameters in the long parameter mode the following table includes the complete descriptions of all parameters that are visible only in the long parameter mode. See section parameter modes on page 53 for how to select the parameter mode. Parameters in the long parame...

  • Page 93

    Actual signals and parameters 73 1 = forward fixed to forward 2 = reverse fixed to reverse 3 = request direction of rotation control allowed 1010 jogging sel defines the signal that activates the jogging function. The jogging function is typically used to control a cyclical movement of a machine sec...

  • Page 94

    Actual signals and parameters 74 3 = di3 see selection di1. 4 = di4 see selection di1. 5 = di5 see selection di1. 0 = not sel not selected -1 = di1(inv) inverted digital input di1. 1 = jogging inactive, 0 = jogging active. -2 = di2(inv) see selection di1(inv). -3 = di3(inv) see selection di1(inv). -...

  • Page 95

    Actual signals and parameters 75 3 = ai1/joyst analog input ai1 as joystick. The minimum input signal runs the motor at the maximum reference in the reverse direction, the maximum input at the maximum reference in the forward direction. Minimum and maximum references are defined by parameters 1104 r...

  • Page 96

    Actual signals and parameters 76 1104 ref1 min defines the minimum value for external reference ref1. Corresponds to the minimum setting of the used source signal. 0 0.0…500.0 hz minimum value. Example: analog input ai1 is selected as the reference source (value of parameter 1103 ref1 select is ai1)...

  • Page 97

    Actual signals and parameters 77 12 constant speeds constant speed selection and values. It is possible to define seven positive constant speeds. Constant speeds are selected with digital inputs. Constant speed activation overrides the external speed reference. Constant speed selections are ignored ...

  • Page 98

    Actual signals and parameters 78 -5 = di5(inv) speed defined by parameter 1202 const speed 1 is activated through inverted digital input di5. 0 = active, 1 = inactive. -7 = di1,2 (inv) constant speed selection through inverted digital inputs di1 and di2. 1 = di active, 0 = di inactive. -8 = di2,3 (i...

  • Page 99

    Actual signals and parameters 79 13 analog inputs analog input signal processing 1301 minimum ai1 defines the minimum %-value that corresponds to minimum ma/(v) signal for analog input ai1. When used as a reference, the value corresponds to the reference minimum setting. 0...20 ma 0...100% 4...20 ma...

  • Page 100

    Actual signals and parameters 80 7 = started the drive has received a start command. Relay is energized even if run enable signal is off. Relay is de-energized when drive receives a stop command or a fault occurs. 8 = suprv 1 over status according to supervision parameters 3201 ... 3203 . 9 = suprv ...

  • Page 101

    Actual signals and parameters 81 16 system controls run enable, parameter lock etc. 1601 run enable selects a source for the external run enable signal. 0 = not sel 0 = not sel allows the drive to start without an external run enable signal. 1 = di1 external signal required through digital input di1...

  • Page 102

    Actual signals and parameters 82 -3 = di3(inv) see selection di1(inv). -4 = di4(inv) see selection di1(inv). -5 = di5(inv) see selection di1(inv). 1606 local lock disables entering local control mode or selects the source for the local control mode lock signal. When local lock is active, entering th...

  • Page 103

    Actual signals and parameters 83 0…16000 hz minimum frequency 1802 freq input max defines the maximum input value when di5 is used as a frequency input. 1000 0…16000 hz maximum frequency 1803 filter freq in defines the filter time constant for frequency input, i.E the time within 63% of a step chang...

  • Page 104

    Actual signals and parameters 84 21 start/stop start and stop modes of the motor 2101 start function selects the motor starting method. 1 = auto 1 = auto frequency reference ramps immediately from 0 hz. 2 = dc magn the drive pre-magnetises the motor with dc current before the start. The pre-magnetis...

  • Page 105

    Actual signals and parameters 85 2106 dc curr ref defines the dc braking current. See parameter 2104 dc hold ctl. 30 0…100% value in percent of the motor nominal current (parameter 9906 motor nom curr) 2107 dc brake time defines the dc braking time. 0 0.0…250.0 s time 2108 start inhibit enables the ...

  • Page 106

    Actual signals and parameters 86 2112 zero speed delay defines the delay for the zero speed delay function. The function is useful in applications where a smooth and quick restarting is essential. During the delay the drive knows accurately the rotor position. Zero speed delay can be used e.G. With ...

  • Page 107

    Actual signals and parameters 87 2202 acceler time 1 defines the acceleration time 1 i.E. The time required for the speed to change from zero to the speed defined by parameter 2008 maximum freq. - if the speed reference increases faster than the set acceleration rate, the motor speed will follow the...

  • Page 108

    Actual signals and parameters 88 2205 acceler time 2 defines the acceleration time 2 i.E. The time required for the speed to change from zero to the speed defined by parameter 2008 maximum freq. See parameter 2202 acceler time 1. Acceleration time 2 is used also as jogging acceleration time. See par...

  • Page 109

    Actual signals and parameters 89 25 critical speeds speed bands within which the drive is not allowed to operate. A critical speeds function is available for applications where it is necessary to avoid certain motor speeds or speed bands because of e.G. Mechanical resonance problems. The user can de...

  • Page 110

    Actual signals and parameters 90 1 = on active 2603 ir comp volt defines the output voltage boost at zero speed (ir compensation). The function is useful in applications with high break-away torque. To prevent overheating, set ir compensation voltage as low as possible. The figure below illustrates ...

  • Page 111

    Actual signals and parameters 91 2608 slip comp ratio defines the slip gain for the motor slip compensation control. 100% means full slip compensation, 0% means no slip compensation. Other values can be used if a static speed error is detected despite of the full slip compensation. Example: 35 hz co...

  • Page 112

    Actual signals and parameters 92 3005 mot therm prot selects how the drive reacts when motor overtemperature is detected. The drive calculates the temperature of the motor on the basis of the following assumptions: 1) the motor is in the ambient temperature of 30°c when power is applied to the drive...

  • Page 113

    Actual signals and parameters 93 3008 zero speed load defines the load curve together with parameters 3007 mot load curve and 3009 break point freq. 70 25.…150% allowed continuous motor load at zero speed in percent of the nominal motor current 3009 break point freq defines the load curve together w...

  • Page 114

    Actual signals and parameters 94 3012 stall time defines the time for the stall function. See parameter 3010 stall function. 20 10…400 s time 3013 underload func selects how the drive reacts to underload. The protection wakes up if - the motor torque falls below the curve selected by parameter 3015 ...

  • Page 115

    Actual signals and parameters 95 2 = alarm the drive generates alarm input phase loss (code: a2026) when the dc ripple exceeds 14% of the nominal dc voltage. 3017 earth fault selects how the drive reacts when an earth (ground) fault is detected in the motor or the motor cable. The protection is acti...

  • Page 116

    Actual signals and parameters 96 0 = disable inactive 1 = enable active 3105 ar overvoltage activates/deactivates the automatic reset for the intermediate link overvoltage fault. Automatically resets the fault (dc overvolt, code: f0002) after the delay set by parameter 3103 delay time. 0 = disable 0...

  • Page 117

    Actual signals and parameters 97 32 supervision signal supervision. The drive monitors whether certain user selectable variables are within the user-defined limits. The user may set limits for speed, current etc. Supervision status can be monitored with relay output. See parameter group 14 relay out...

  • Page 118

    Actual signals and parameters 98 0, x…x parameter index in group 01 operating data . E.G. 102 = 0101 speed. 0 = not selected. 3202 superv 1 lim lo defines the low limit for the first supervised signal selected by parameter 3201 superv 1 param. Supervision wakes up if the value is below the limit. - ...

  • Page 119

    Actual signals and parameters 99 3304 drive rating displays the drive current and voltage ratings. 0x0000 0x0000…0xffff (hex) value in format xxxy: xxx = nominal current of the drive in amperes. An “a” indicates decimal point. For example if xxx is 8a8, nominal current is 8.8 a. Y = nominal voltage ...

  • Page 120

    Actual signals and parameters 100 3404 output1 dsp form defines the format for the displayed signal selected by parameter 3401 signal1 param. 9 = direct 0 = +/-0 signed/unsigned value. Unit is selected by parameter 3405 output 1 unit. Example pi (3.14159): 1 = +/-0.0 2 = +/-0.00 3 = +/-0.000 4 = +0 ...

  • Page 121

    Actual signals and parameters 101 3408 signal2 param selects the second signal to be displayed on the control panel in display mode. See parameter 3401 signal1 param. 104 0, 102…162 parameter index in group 01 operating data . E.G. 102 = 0101 speed. If value is set to 0, no signal is selected. If pa...

  • Page 122

    Actual signals and parameters 102 3421 output3 max sets the maximum display value for the signal selected by parameter 3415 signal3 param. See parameter 3402 signal1 min. - x…x setting range depends on parameter 3415 setting. - 99 start-up data application macro. Definition of motor set-up data. 990...

  • Page 123

    Actual signals and parameters 103 9908 motor nom speed defines the nominal motor speed. Must be equal to the value on the motor rating plate. Type dependent 50…30000 rpm speed 9909 motor nom power defines the nominal motor power. Must equal the value on the motor rating plate. P n 0.2…3.0 · p n kw/h...

  • Page 124

    Actual signals and parameters 104.

  • Page 125: Fault Tracing

    Fault tracing 105 fault tracing what this chapter contains the chapter lists all alarm and fault messages including the possible cause and corrective actions. Safety warning! Only qualified electricians are allowed to maintain the drive. Read the safety instructions in chapter safety on the first pa...

  • Page 126

    Fault tracing 106 alarm messages generated by the drive code alarm cause what to do a2001 overcurrent (programmable fault function 1610 ) output current limit controller is active. Check motor load. Check acceleration time ( 2202 and 2205 ). Check motor and motor cable (including phasing). Check amb...

  • Page 127

    Fault tracing 107 a2026 input phase loss (programmable fault function 3016 ) intermediate circuit dc voltage is oscillating due to missing input power line phase or blown fuse. Alarm is generated when dc voltage ripple exceeds 14% of nominal dc voltage. Check input power line fuses. Check for input ...

  • Page 128

    Fault tracing 108 fault messages generated by the drive code fault cause what to do f0001 overcurrent output current has exceeded trip level. Overcurrent trip limit for drive is 325% of drive nominal current. Check motor load. Check acceleration time ( 2202 and 2205 ). Check motor and motor cable (i...

  • Page 129

    Fault tracing 109 f0016 earth fault (programmable fault function 3017 ) drive has detected earth (ground) fault in motor or motor cable. Check motor. Check fault function parameter setting. Check motor cable. Motor cable length must not exceed maximum specifications. See section motor connection on ...

  • Page 130

    Fault tracing 110

  • Page 131: Maintenance

    Maintenance 111 maintenance what this chapter contains the chapter contains preventive maintenance instructions. Safety warning! Read the instructions in chapter safety on the first pages of this manual before performing any maintenance on the equipment. Ignoring the safety instructions can cause in...

  • Page 132: Capacitors

    Maintenance 112 fan replacement (r1 and r2) only frame sizes r1 and r2 include a fan; frame size r0 has natural cooling. 1. Stop the drive and disconnect it from the ac power source. 2. Remove the hood if the drive has the nema 1 option. 3. Lever the fan holder off the drive frame with e.G. A screwd...

  • Page 133: Technical Data

    Technical data 113 technical data what this chapter contains the chapter contains the technical specifications of the drive, e.G. The ratings, sizes and technical requirements as well as provisions for fulfilling the requirements for ce and other marks. Ratings current and power the current and powe...

  • Page 134

    Technical data 114 symbols sizing the current ratings are the same regardless of the supply voltage within one voltage range. To achieve the rated motor power given in the table, the rated current of the drive must be higher than or equal to the rated motor current. Note 1:the maximum allowed motor ...

  • Page 135

    Technical data 115 cooling air flow requirements the table below specifies the heat dissipation in the main circuit at nominal load and in the control circuit with minimum load (i/o not in use) and maximum load (all digital inputs in the on state and the fan in use). The total heat dissipation is th...

  • Page 136

    Technical data 116 power cable sizes and fuses cable dimensioning for rated currents (i 1n ) is shown in the table below together with the corresponding fuse types for short-circuit protection of the input power cable. The rated fuse currents given in the table are the maxima for the mentioned fuse ...

  • Page 137

    Technical data 117 note: larger fuses must not be used. 1) if 50% overload capacity is needed, use the bigger fuse alternative. Type acs350- x = e/u fuses size of cu conductor in cablings gg ul class t (600 v) supply (u1, v1, w1) motor (u2, v2, w2) pe brake (brk+ and brk-) a a mm 2 awg mm 2 awg mm 2...

  • Page 138: Torques

    Technical data 118 power cables: terminal sizes, maximum cable diameters and tightening torques input power, motor cable and brake resistor terminal sizes, accepted cable diameters and tightening torques are given below. Dimensions, weights and noise dimensions, weights and noise are given below in ...

  • Page 139: Input Power Connection

    Technical data 119 input power connection voltage (u 1 ) 200/208/220/230/240 vac 1-phasefor 200 vac drives 200/208/220/230/240 vac 3-phasefor 200 vac drives 380/400/415/440/460/480 vac 3-phase for 400 vac drives regular 10% variation from converter nominal voltage is allowed as default. Short-circui...

  • Page 140: Control Connections

    Technical data 120 control connections analog input gnd voltage signal, unipolar 0 (2)…10 v, r in > 312 kohm current signal, unipolar 0 (4)…20 ma, r in = 100 ohm potentiometer reference value (+10v) 10 v ± 1%, max. 10 ma, r resolution 0.1% accuracy ±1% auxiliary voltage +24v 24 vdc ± 10%, max. 200 m...

  • Page 141: Ambient Conditions

    Technical data 121 ambient conditions environmental limits for the drive are given below. The drive is to be used in a heated indoor controlled environment. Operation installed for stationary use storage in the protective package transportation in the protective package installation site altitude 0 ...

  • Page 142: Ce Marking

    Technical data 122 ce marking see the type designation label for the valid markings of your drive. A ce mark is attached to the drive to verify that the drive follows the provisions of the european low voltage and emc directives (directive 73/23/eec, as amended by 93/68/eec, and directive 89/336/ ee...

  • Page 143: Ul Marking

    Technical data 123 ul marking see the type designation label for the valid markings of your drive. Ul checklist input power connection – see section input power connection on page 119 . Disconnecting device (disconnecting means) – see section supply disconnecting device on page 23 . Ambient conditio...

  • Page 144

    Technical data 124 compliance with the iec/en 61800-3 (2004) the immunity performance of the drive complies with the demands of iec/en 61800-3, second environment (see page 123 for iec/en 61800-3 definitions). The emission limits of iec/en 61800-3 are complied with the provisions described below. Fi...

  • Page 145: Brake Resistors

    Technical data 125 brake resistors acs150 drives have an internal brake chopper as standard equipment. The brake resistor is selected using the table and equations presented in this section. Brake resistor selection 1. Determine the required maximum braking power p rmax for the application. P rmax m...

  • Page 146

    Technical data 126 r min = minimum allowed brake resistor r max = maximum allowed brake resistor p brmax = maximum braking capacity of the drive, must exceed the desired braking power. Warning! Never use a brake resistor with a resistance below the minimum value specified for the particular drive. T...

  • Page 147

    Technical data 127 mandatory circuit protection the following setup is essential for safety – it interrupts the main supply in fault situations involving chopper shorts: • equip the drive with a main contactor. • wire the contactor so that it opens if the resistor thermal switch opens (an overheated...

  • Page 148

    Technical data 128.

  • Page 149: Dimensions

    Dimensions 129 dimensions dimensional drawings of the acs150 are shown below. The dimensions are given in millimeters and [inches]..

  • Page 150

    Dimensions 130 frame sizes r0 and r1, ip20 (cabinet installation) / ul open r1 and r0 are identical except for the fan at the top of r1. 3a f e 68 63 79 0 2- a fr a m e si ze s r0 a nd r1 , ip 20 ( ca bi n et in st a lla tio n) / ul o p en var emc.

  • Page 151

    Dimensions 131 frame sizes r0 and r1, ip20 / nema 1 r1 and r0 are identical except for the fan at the top of r1. 3 a f e 68 63 79 29 -a fr a m e si ze s r0 a nd r1 , ip 20 / ne m a 1 var emc.

  • Page 152

    Dimensions 132 frame size r2, ip20 (cabinet installation) / ul open 3 a f e 68 61 32 64 -a fr am e si ze r2 , ip 2 0 ( ca b in e t i n st al la tio n ) / ul o pe n.

  • Page 153

    Dimensions 133 frame size r2, ip20 / nema 1 3 a f e 68 63 39 31 -a fr am e si ze r2 , i p 20 / ne ma 1.

  • Page 154

    Dimensions 134.

  • Page 156

    3a f e 68 576032 rev b / e n ef f e c t iv e: 1 2 .9 .2 0 0 7 abb oy ac drives p.O. Box 184 fi-00381 helsinki finland telephone +358 10 22 11 fax +358 10 22 22681 internet http://www.Abb.Com abb inc. Automation technologies drives & motors 16250 west glendale drive new berlin, wi 53151 usa telephone...