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ABB ACS150 series User manual

Other manuals for ACS150 series: User Manual, User Manual
Manual is about: 0.37...4 kW, 0.5...5 hp

Summary of ACS150 series

  • Page 1

    บริษัท ที.จี. คอนโทรล จ ำกัด 1683 ทาวน์อินทาวน์ ซอย 9 แขวงพลับพลา เขตวังทองหลาง กรุงเทพฯ 10310 โทร. 02-530-9090 แฟกซ์. 02-530-9933 www.Tgcontrol.Com, www.Facebook.Com/tgcontrol.

  • Page 2

    List of related manuals drive manuals code (english) acs310 user ’s manual 1), 2) 3afe68576032 option manuals and guides mul1-r1 installation instructions for acs150, acs310, acs320, acs350 and acs355 1), 2) 3afe68642868 mfdt-01 flashdrop user's manual 1), 2) 3afe68591074 maintenance manuals guide f...

  • Page 3: User’S Manual

    Acs150 drives 0.37…4 kw 0.5…5 hp user’s manual 3afe68576032 rev c en effective: 2011-01-01 © 2010 abb oy. All rights reserved..

  • Page 6: Table Of Contents

    5 table of contents table of contents list of related manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 table of contents safety what this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...

  • Page 7

    6 table of contents checking the delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...

  • Page 8

    7 table of contents i/o terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 pnp and npn configuration for digital inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 external power ...

  • Page 9

    8 table of contents hand/auto macro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75 default i/o connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75 ...

  • Page 10

    9 table of contents fault history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127 alarm messages generated by the drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128 ...

  • Page 11

    10 table of contents compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149 category c1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149 ca...

  • Page 12: Safety

    11 safety safety what this chapter contains the chapter contains safety instructions that you must follow when installing, operating and servicing the drive. If ignored, physical injury or death may follow, or damage may occur to the drive, motor or driven equipment. Read the safety instructions bef...

  • Page 13

    12 safety • disconnect the internal emc filter when installing the drive on an it system (an ungrounded power system or a high-resistance-grounded [over 30 ohms] power system), otherwise the system will be connected to ground potential through the emc filter capacitors. This may cause danger or dama...

  • Page 14

    13 safety safety in start-up and operation these warnings are intended for all who plan the operation, start up or operate the drive. Warning! Ignoring the following instructions can cause physical injury or death, or damage to the equipment. • before adjusting the drive and putting it into service,...

  • Page 15

    14 safety.

  • Page 16

    15 introduction to the manual introduction to the manual what this chapter contains the chapter describes applicability, the target audience and purpose of this manual. It describes the contents of this manual and refers to a list of related manuals for more information. It also contains a flowchart...

  • Page 17

    16 introduction to the manual • electrical installation (page 39 ) tells how to check the insulation of the assembly and the compatibility with it (ungrounded) and corner-grounded tn systems as well as connect power cables and control cables. • installation checklist (page 49 ) contains a checklist ...

  • Page 18

    17 introduction to the manual quick installation and commissioning flowchart task see identify the frame size of your drive: r0…r2. Operation principle and hardware description: type designation key on page 22 technical data : ratings on page 137 plan the installation: select the cables, etc. Check ...

  • Page 19

    18 introduction to the manual.

  • Page 20

    19 operation principle and hardware description operation principle and hardware description what this chapter contains the chapter briefly describes the operation principle, layout, type designation label and type designation information. It also shows a general diagram of power connections and con...

  • Page 21

    20 operation principle and hardware description 5 flashdrop connection 6 emc filter grounding screw (emc) 7 varistor grounding screw (var) 8 i/o connections 9 input power connection (u1, v1, w1), brake resistor connection (brk+, brk-) and motor connection (u2, v2, w2) 10 i/o clamping plate 11 clampi...

  • Page 22

    21 operation principle and hardware description 3 ~ power connections and control interfaces the diagram gives an overview of connections. The i/o connections are parameterable. See chapter application macros on page 69 for the i/o connections for the different macros and chapter electrical installa...

  • Page 23

    22 operation principle and hardware description ywwrxxxx 3afe 68581818 rohs 1 type designation, see section type designation key on page 22 2 degree of protection by enclosure (ip and ul/nema) 3 nominal ratings, see section ratings on page 137 . 4 serial number of format myywwrxxxx, where m: manufac...

  • Page 24: Mechanical Installation

    23 mechanical installation mechanical installation what this chapter contains the chapter describes tells how to check the installation site, unpack, check the delivery and install the drive mechanically. Checking the installation site the acs150 may be installed on the wall or in a cabinet. Check t...

  • Page 25

    24 mechanical installation required tools to install the drive, you need the following tools: • screwdrivers (as appropriate for the mounting hardware used) • wire stripper • tape measure • drill (if the drive is installed with screws/bolts) • mounting hardware: screws or bolts (if the drive is inst...

  • Page 26

    25 mechanical installation checking the delivery check that there are no signs of damage. Notify the shipper immediately if damaged components are found. Before attempting installation and operation, check the information on the type designation label of the drive to verify that the drive is of the ...

  • Page 27

    26 mechanical installation 3. Position the drive onto the screws on the wall. 4. Tighten the screws in the wall securely. 3 4 on din rail 1. Click the drive to the rail. To detach the drive, press the release lever on top of the drive as shown in figure 1b. 1 1b.

  • Page 28

    27 mechanical installation horizontally you can install the drive horizontally with screws (only back mounting, four holes). For the installation instructions, see section with screws on page 25 . Note: for the required free space, see the following figure. Warning! Horizontal mounting is permitted ...

  • Page 29

    28 mechanical installation fasten clamping plates note: make sure that you do not throw the clamping plates away as they are required for proper grounding of the power and control cables. 1. Fasten the clamping plate to the plate at the bottom of the drive with the provided screws. 2. Fasten the i/o...

  • Page 30

    29 planning the electrical installation planning the electrical installation what this chapter contains the chapter contains the instructions that you must follow when when checking the compatibility of the motor and drive, and selecting cables, protections, cable routing and way of operation for th...

  • Page 31

    30 planning the electrical installation checking the compatibility of the motor and drive check that the 3-phase ac induction motor and the drive are compatible according to the rating table in section ratings on page 137 . The table lists the typical motor power for each drive type. Selecting the p...

  • Page 32

    31 planning the electrical installation alternative power cable types power cable types that can be used with the drive are presented below. Allowed as motor cables (recommended for input cables also) symmetrical shielded cable: three phase conductors, a concentric or otherwise symmetrically constru...

  • Page 33

    32 planning the electrical installation additional us requirements type mc continuous corrugated aluminium armor cable with symmetrical grounds or shielded power cable is recommended for the motor cables if metallic conduit is not used. The power cables must be rated for 75 °c (167 °f). Conduit wher...

  • Page 34

    33 planning the electrical installation selecting the control cables general rules the analog control cable (if analog input ai is used) and the cable used for the frequency input must be shielded. Use a double-shielded twisted pair cable (figure a, for example, jamak by draka nk cables) for the ana...

  • Page 35

    34 planning the electrical installation routing the cables route the motor cable away from other cable routes. Motor cables of several drives can be run in parallel installed next to each other. It is recommended that the motor cable, input power cable and control cables are installed on separate tr...

  • Page 36

    35 planning the electrical installation i > protecting the drive, input power cable, motor and motor cable in short- circuit situations and against thermal overload protecting the drive and input power cable in short-circuit situations arrange the protection according to the following guidelines. Ci...

  • Page 37

    36 planning the electrical installation protecting the drive, motor cable and input power cable against thermal overload the drive protects itself and the input and motor cables against thermal overload when the cables are dimensioned according to the nominal current of the drive. No additional ther...

  • Page 38

    37 planning the electrical installation protecting the contacts of relay outputs inductive loads (relays, contactors, motors) cause voltage transients when switched off. Equip inductive loads with noise attenuating circuits (varistors, rc filters [ac] or diodes [dc]) in order to minimize the emc emi...

  • Page 39

    38 planning the electrical installation.

  • Page 40: Electrical Installation

    39 electrical installation electrical installation what this chapter contains the chapter tells how to check the insulation of the assembly and the compatibility with it (ungrounded) and corner-grounded tn systems as well as connect power cables and control cables. Warning! The work described in thi...

  • Page 41

    40 electrical installation checking the compatibility with it (ungrounded) and corner-grounded tn systems warning! Disconnect the internal emc filter when installing the drive on an it system (an ungrounded power system or a high-resistance-grounded [over 30 ohms] power system), otherwise the system...

  • Page 42

    41 electrical installation connecting the power cables connection diagram drive input 3) output pe u1 v1 w1 1) (l) (n) brk- brk+ u2 v2 w2 2) pe for alternatives, see section selecting the supply disconnecting device (disconnecting means) on page 29 . Optional brake resistor v1 u1 w1 3 ~ motor l1 l2 ...

  • Page 43

    42 electrical installation connection procedure 1. Fasten the input power cable under the grounding clamp. Crimp a cable lug onto the grounding conductor (pe) of the cable and fasten the lug under a grounding clamp screw. 2. Connect the phase conductors to the u1, v1 and w1 terminals. Use a tighteni...

  • Page 44

    43 electrical installation 4. Connect the phase conductors to the u2, v2 and w2 terminals. Use a tightening torque of 0.8 n·m (7 lbf·in). 5. Connect the optional brake resistor to the brk+ and brk- terminals with a shielded cable using the same procedure as for the motor cable in the previous step. ...

  • Page 45

    44 electrical installation connecting the control cables i/o terminals the figure below shows the i/o terminals. S1 x1a x1b x1a: scr ai(1) gnd +10 v +24 v gnd com di1 di2 di3 di4 x1b: (ro)com (ro)nc (ro)no di5 digital or frequency input the default connection of the control signals depends on the ap...

  • Page 46

    45 electrical installation pnp and npn configuration for digital inputs you can wire the digital input terminals in either a pnp or npn configuration. Pnp connection (source) x1 +24v gnd com di1 di2 di3 di4 di5 npn connection (sink) x1 +24v gnd com di1 di2 di3 di4 di5 external power supply for digit...

  • Page 47

    46 electrical installation di3 di4 operation (parameter) 0 0 set speed through integrated potentiometer 1 0 speed 1 ( 1202 const speed 1 ) 0 1 speed 2 ( 1203 const speed 2 ) 1 1 speed 3 ( 1204 const speed 3 ) default i/o connection diagram the default connection of the control signals depends on the...

  • Page 48

    47 electrical installation connection procedure 1. Analog signal (if connected): strip the outer insulation of the analog signal cable 360 degrees and ground the bare shield under the clamp. 2. Connect the conductors to the appropriate terminals. 3. Twist the grounding conductors of the used pairs i...

  • Page 49

    48 electrical installation 4. Digital signals: strip the outer insulation of the digital signal cable 360 degrees and ground the bare shield under the clamp. 5. Connect the conductors of the cable to the appropriate terminals. 6. Twist the grounding conductors of the used pairs in the digital signal...

  • Page 50: Installation Checklist

    49 installation checklist installation checklist checking the installation check the mechanical and electrical installation of the drive before start-up. Go through the checklist below together with another person. Read chapter safety on page 11 of this manual before you work on the drive. Check mec...

  • Page 51

    50 installation checklist.

  • Page 52

    51 start-up and control with i/o start-up and control with i/o what this chapter contains the chapter instructs how to: • perform the start-up • start, stop, change the direction of the motor rotation and adjust the speed of the motor through the i/o interface. Using the control panel to do these ta...

  • Page 53

    52 start-up and control with i/o 50 . 0 hz par set fwd 60 . 0 hz par set fwd the general parameter setting procedure in the short parameter mode: 1. To go to the main menu, press if the bottom line shows output; otherwise press repeatedly until you see menu at the bottom. 2. Press keys / until you s...

  • Page 54

    53 start-up and control with i/o • motor nominal frequency (parameter 9907 motor nom freq) set the maximum value for external reference ref1 (parameter 1105 ref1 max). Set constant speeds (drive output frequencies) 1, 2 and 3 (parameters 1202 const speed 1, 1203 const speed 2 and 1204 const speed 3)...

  • Page 55

    54 start-up and control with i/o to change the direction of the motor rotation: • disconnect input power from the drive, and wait 5 minutes for the intermediate circuit capacitors to discharge. Measure the voltage between each input terminal (u1, v1 and w1) and earth with a multimeter to ensure that...

  • Page 56

    55 start-up and control with i/o how to control the drive through the i/o interface the table below instructs how to operate the drive through the digital and analog inputs when: • the motor start-up is performed, and • the default (standard) parameter settings are valid. Preliminary settings if you...

  • Page 57

    56 start-up and control with i/o.

  • Page 58: Control Panel

    57 control panel control panel what this chapter contains the chapter describes the control panel keys and display fields. It also instructs in using the panel in control, monitoring and changing the settings. Integrated control panel the acs150 works with an integrated control panel, which provides...

  • Page 59

    58 control panel no. Use 1 lcd display – divided into five areas: a. Upper left – control location: loc: drive control is local, that is, from the control panel rem: drive control is remote, such as the drive i/o. B. Upper right – unit of the displayed value. S: short parameter mode, browsing the li...

  • Page 60

    59 control panel loc operation you can operate the control panel with the help of menus and keys. You can select an option, for example, an operation mode or a parameter, by scrolling the and arrow keys until the option is visible on the display and then pressing the key. With the key, you can retur...

  • Page 61

    60 control panel how to perform common tasks the table below lists common tasks, the mode in which you can perform them and the page number where the steps of the task are described in detail. Task mode page how to switch between local and remote control any 61 how to start and stop the drive any 61...

  • Page 62

    61 control panel how to start, stop and switch between local and remote control you can start, stop and switch between local and remote control in any mode. To be able to start or stop the drive, the drive must be in local control. Step action display 1. • to switch between remote control (rem shown...

  • Page 63

    62 control panel how to set the frequency reference you can set the local frequency reference with the integrated potentiometer in any mode when the drive is in local control if parameter 1109 loc ref source has the default value 0 (pot). If parameter 1109 loc ref source has been changed to 1 (keypa...

  • Page 64

    63 control panel rem 49 . 1 hz output fwd rem 0 . 5 a output fwd rem 10 . 7 % output fwd output mode in the output mode, you can: • monitor actual values of up to three group 01 operating data signals, one signal at a time • start, stop, change direction, switch between local and remote control and ...

  • Page 65

    64 control panel ref menu fwd loc 49 . 1 hz set fwd 50 . 0 hz set fwd step action display 1. Go to the main menu by pressing if you are in the output mode, otherwise by pressing repeatedly until you see menu at the bottom. Rem par s menu fwd 2. If the drive is in remote control (rem shown on the lef...

  • Page 66

    65 control panel -01- par fwd -12- par fwd loc 1202 par fwd step action display 1. Go to the main menu by pressing if you are in the output mode, otherwise by pressing repeatedly until you see menu at the bottom. Loc ref menu fwd 2. If the panel is not in the desired parameter mode ( “par s”/“par l”...

  • Page 67

    66 control panel 12 . 0 hz par set fwd step action display 6. Changed the parameter value, set starts flashing. • to save the displayed parameter value, press . • to cancel the new value and keep the original, press . Loc loc 1203 par fwd 103 par set fwd 104 par set fwd loc 105 par set fwd 0 . 0 hz ...

  • Page 68

    67 control panel changed parameters mode in the changed parameters mode, you can: • view a list of all parameters that have been changed from the macro default values • change these parameters • start, stop, change direction, switch between local and remote control and set the frequency reference. H...

  • Page 69

    68 control panel.

  • Page 70: Application Macros

    69 application macros application macros what this chapter contains the chapter describes the application macros. For each macro, there is a wiring diagram showing the default control connections (digital and analog i/o). The chapter also explains how to save a user macro and how to recall it. Overv...

  • Page 71

    70 application macros summary of i/o connections of application macros the following table gives the summary of the default i/o connections of all application macros. Input/output macro abb standard 3-wire alternate motor potentiometer hand/auto pid control ai frequency reference frequency reference...

  • Page 72

    71 application macros di3 di4 operation (parameter) 0 0 set speed through integrated potentiometer 1 0 speed 1 ( 1202 const speed 1 ) 0 1 speed 2 ( 1203 const speed 2 ) 1 1 speed 3 ( 1204 const speed 3 ) abb standard macro this is the default macro. It provides a general purpose i/o configuration wi...

  • Page 73

    72 application macros di3 di4 operation (parameter) 0 0 set speed through integrated potentiometer 1 0 speed 1 ( 1202 const speed 1 ) 0 1 speed 2 ( 1203 const speed 2 ) 1 1 speed 3 ( 1204 const speed 3 ) 3-wire macro this macro is used when the drive is controlled using momentary push-buttons. It pr...

  • Page 74

    73 application macros di3 di4 operation (parameter) 0 0 set speed through integrated potentiometer 1 0 speed 1 ( 1202 const speed 1 ) 0 1 speed 2 ( 1203 const speed 2 ) 1 1 speed 3 ( 1204 const speed 3 ) alternate macro this macro provides an i/o configuration adapted to a sequence of di control sig...

  • Page 75

    74 application macros motor potentiometer macro this macro provides a cost-effective interface for plcs that vary the speed of the drive using only digital signals. To enable the macro, set the value of parameter 9902 applic macro to 4 (motor pot). For the parameter default values, see section defau...

  • Page 76

    75 application macros hand/auto macro this macro can be used when switching between two external control devices is needed. To enable the macro, set the value of parameter 9902 applic macro to 5 (hand/auto). For the parameter default values, see section default parameter values with different macros...

  • Page 77

    76 application macros pid control macro this macro provides parameter settings for closed-loop control systems such as pressure control, flow control, and so on. Control can also be switched to speed control using a digital input. To enable the macro, set the value of parameter 9902 applic macro to ...

  • Page 78

    77 application macros user macros in addition to the standard application macros, it is possible to create three user macros. The user macro allows the user to save the parameter settings, including group 99 start-up data , into the permanent memory and recall the data at a later time. The panel ref...

  • Page 79

    78 application macros.

  • Page 80

    79 actual signals and parameters actual signals and parameters what this chapter contains the chapter describes the actual signals and parameters. It also contains a table of the default values for the different macros. Terms and abbreviations term definition actual signal signal measured or calcula...

  • Page 81

    80 actual signals and parameters parameters in the short parameter mode the following table describes the parameters that are visible in the short parameter mode. See section parameter modes on page 65 for how to select the parameter mode. All parameters are presented in detail in section parameters...

  • Page 82

    81 actual signals and parameters parameters in the short parameter mode no. Name/value description def 9905 motor nom volt defines the nominal motor voltage. Must be equal to the value on the motor rating plate. The drive cannot supply the motor with a voltage greater than the input power voltage. N...

  • Page 83

    82 actual signals and parameters parameters in the short parameter mode no. Name/value description def 12 constant speeds constant speeds. Constant speed activation overrides the external speed reference. Constant speed selections are ignored if drive is in the local control mode. As default constan...

  • Page 84

    83 actual signals and parameters parameters in the short parameter mode no. Name/value description def 22 accel/decel acceleration and deceleration times 2202 acceler time 1 defines the acceleration time 1, that is the time required for the speed to change from zero to the speed defined by parameter...

  • Page 85

    84 actual signals and parameters actual signals the following table includes the descriptions of all actual signal. Actual signals no. Name/value description 01 operating data basic signals for monitoring the drive (read-only). For actual signal supervision, see parameter group 32 supervision . For ...

  • Page 86

    85 actual signals and parameters actual signals no. Name/value description 0142 revolution cntr motor revolution counter (millions of revolutions). The counter can be reset by pressing the up and down keys simultaneously when the control panel is in the parameter mode. 0143 drive on time hi drive co...

  • Page 87

    86 actual signals and parameters di1 di2 operation 0 0 stop 1 0 start forward 0 1 start reverse 1 1 stop parameters in the long parameter mode the following table includes the complete descriptions of all parameters that are visible only in the long parameter mode. See section parameter modes on pag...

  • Page 88

    87 actual signals and parameters parameters in the long parameter mode index name/selection description def 1002 ext2 commands defines the connections and the source for the start, stop and direction commands for external control location 2 (ext2). 0 = not sel see parameter 1001 ext1 commands. 1003 ...

  • Page 89

    88 actual signals and parameters phase jog cmd start cmd description 1-2 1 0 drive accelerates to the jogging speed along the acceleration ramp of the jogging function. 2-3 1 0 drive runs at the jogging speed. 3-4 0 0 drive decelerates to zero speed along the deceleration ramp of the jogging functio...

  • Page 90

    89 actual signals and parameters parameters in the long parameter mode index name/selection description def 0 = not sel not selected -1 = di1(inv) inverted digital input di1. 1 = jogging inactive, 0 = jogging active. -2 = di2(inv) see selection di1(inv). -3 = di3(inv) see selection di1(inv). -4 = di...

  • Page 91

    90 actual signals and parameters parameters in the long parameter mode index name/selection description def 3 = ai1/joyst analog input ai1 as joystick. The minimum input signal runs the motor at the maximum reference in the reverse direction, the maximum input at the maximum reference in the forward...

  • Page 92

    91 actual signals and parameters parameters in the long parameter mode index name/selection description def 1104 ref1 min defines the minimum value for external reference ref1. Corresponds to the minimum setting of the used source signal. 0.0 hz 0.0 …500.0 hz minimum value. Example: analog input ai1...

  • Page 93

    92 actual signals and parameters di1 di2 di3 operation 0 0 0 no constant speed 1 0 0 speed defined by parameter 1202 const speed 1 0 1 0 speed defined by parameter 1203 const speed 2 1 1 0 speed defined by parameter 1204 const speed 3 0 0 1 speed defined by parameter 1205 const speed 4 1 0 1 speed d...

  • Page 94

    93 actual signals and parameters di1 di2 operation 1 1 no constant speed 0 1 speed defined by parameter 1202 const speed 1 1 0 speed defined by parameter 1203 const speed 2 0 0 speed defined by parameter 1204 const speed 3 parameters in the long parameter mode index name/selection description def -5...

  • Page 95

    94 actual signals and parameters parameters in the long parameter mode index name/selection description def 13 analog inputs analog input signal processing 1301 minimum ai1 defines the minimum %-value that corresponds to minimum ma/(v) signal for analog input ai1. When used as a reference, the value...

  • Page 96

    95 actual signals and parameters parameters in the long parameter mode index name/selection description def 7 = started the drive has received a start command. Relay is energized even if run enable signal is off. Relay is de-energized when drive receives a stop command or a fault occurs. 8 = suprv 1...

  • Page 97

    96 actual signals and parameters parameters in the long parameter mode index name/selection description def 16 system controls run enable, parameter lock etc. 1601 run enable selects a source for the external run enable signal. 0 = not sel 0 = not sel allows the drive to start without an external ru...

  • Page 98

    97 actual signals and parameters parameters in the long parameter mode index name/selection description def -3 = di3(inv) see selection di1(inv). -4 = di4(inv) see selection di1(inv). -5 = di5(inv) see selection di1(inv). 1606 local lock disables entering the local control mode or selects the source...

  • Page 99

    98 actual signals and parameters 2007 value is allowed frequency range parameters in the long parameter mode index name/selection description def 18 freq input frequency input signal processing. Digital input di5 can be programmed as a frequency input. Frequency input can be used as external referen...

  • Page 100

    99 actual signals and parameters parameters in the long parameter mode index name/selection description def 2008 maximum freq defines the maximum limit for the drive output frequency. E: 50.0 hz / u: 60.0 hz 0.0 …500.0 hz maximum frequency. See parameter 2007 minimum freq. 2020 brake chopper selects...

  • Page 101

    Actual signals and parameters 100 parameters in the long parameter mode index name/selection description def 2103 dc magn time defines the pre-magnetizing time. See parameter 2101 start function. After the start command, the drive automatically pre-magnetizes the motor for the defined time. 0.30 s 0...

  • Page 102

    Actual signals and parameters 101 parameters in the long parameter mode index name/selection description def -4 = di4(inv) see selection di1(inv). -5 = di5(inv) see selection di1(inv). 2110 torq boost curr defines the maximum supplied current during torque boost. See parameter 2101 start function. 1...

  • Page 103

    Actual signals and parameters 102 parameters in the long parameter mode index name/selection description def -3 = di3(inv) see selection di1(inv). -4 = di4(inv) see selection di1(inv). -5 = di5(inv) see selection di1(inv). 2202 acceler time 1 defines the acceleration time 1, that is the time require...

  • Page 104

    Actual signals and parameters 103 parameters in the long parameter mode index name/selection description def 2205 acceler time 2 defines the acceleration time 2, that is the time required for the speed to change from zero to the speed defined by parameter 2008 maximum freq. See parameter 2202 accele...

  • Page 105

    Actual signals and parameters 104 1 par. 2502 = 18 hz 2 par. 2503 = 23 hz 3 par. 2504 = 46 hz 4 par. 2505 = 52 hz parameters in the long parameter mode index name/selection description def 25 critical speeds speed bands within which the drive is not allowed to operate. A critical speeds function is ...

  • Page 106

    Actual signals and parameters 105 p n (kw) 0.37 0.75 2.2 4.0 200…240 v units ir comp (v) 8.4 7.7 5.6 8.4 380…480 v units ir comp (v) 14 14 5.6 8.4 parameters in the long parameter mode index name/selection description def 26 motor control motor control variables 2601 flux opt enable activates/deacti...

  • Page 107

    Actual signals and parameters 106 parameters in the long parameter mode index name/selection description def 2607 switch freq ctrl activates the switching frequency control. When active, the selection of parameter 2606 switching freq is limited when the drive internal temperature increases. See the ...

  • Page 108

    Actual signals and parameters 107 parameters in the long parameter mode index name/selection description def 30 fault functions programmable protection functions 3001 ai defines the drive response if the analog input (ai) signal drops below the fault limits and ai is used • as the active reference s...

  • Page 109

    Actual signals and parameters 108 } parameters in the long parameter mode index name/selection description def 3005 mot therm prot selects how the drive reacts when motor overtemperature is detected. The drive calculates the temperature of the motor on the basis of the following assumptions: 1) the ...

  • Page 110

    Actual signals and parameters 109 parameters in the long parameter mode index name/selection description def 3007 mot load curve defines the load curve together with parameters 3008 zero speed load and 3009 break point freq. With the default value 100%, motor overload protection is functioning when ...

  • Page 111

    Actual signals and parameters 110 parameters in the long parameter mode index name/selection description def 3010 stall function selects how the drive reacts to a motor stall condition. The protection wakes up if the drive has operated in a stall region (see the figure below) longer than the time se...

  • Page 112

    Actual signals and parameters 111 parameters in the long parameter mode index name/selection description def 3015 underload curve selects the load curve for the underload function. See parameter 3013 underload func. T m = nominal torque of the motor t m ƒ n = nominal frequency of the motor (par. 990...

  • Page 113

    Actual signals and parameters 112 parameters in the long parameter mode index name/selection description def 3023 wiring fault selects how the drive reacts when incorrect input power and motor cable connection is detected (that is the input power cable is connected to the motor connection of the dri...

  • Page 114

    Actual signals and parameters 113 parameters in the long parameter mode index name/selection description def 3107 ar ai activates/deactivates the automatic reset for ai under the allowed minimum level) fault ai1 loss (code: f0007 ). Automatically resets the fault after the delay set by parameter 310...

  • Page 115

    Actual signals and parameters 114 parameters in the long parameter mode index name/selection description def 32 supervision signal supervision. The drive monitors whether certain user selectable variables are within the user-defined limits. The user may set limits for speed, current etc. Supervision...

  • Page 116

    Actual signals and parameters 115 parameters in the long parameter mode index name/selection description def 0, x…x parameter index in group 01 operating data . For example, 102 = 0102 speed. 0 = not selected. 3202 superv 1 lim lo defines the low limit for the first supervised signal selected by par...

  • Page 117

    Actual signals and parameters 116 parameters in the long parameter mode index name/selection description def 3304 drive rating displays the drive current and voltage ratings. 0x0000 hex 0000 …ffff hex value in format xxxy hex: xxx = nominal current of the drive in amperes. An “a” indicates decimal p...

  • Page 118

    Actual signals and parameters 117 3404 value display range +/-0 + 3 -32768...+32767 +/-0.0 + 3.1 +/-0.00 + 3.14 +/-0.000 + 3.142 +0 3 0....65535 +0.0 3.1 +0.00 3.14 +0.000 3.142 parameters in the long parameter mode index name/selection description def 3404 output1 dsp form defines the format for th...

  • Page 119

    Actual signals and parameters 118 parameters in the long parameter mode index name/selection description def 3408 signal2 param selects the second signal to be displayed on the control panel in the output mode. See parameter 3401 signal1 param. 104 0, 10 2…162 parameter index in group 01 operating d...

  • Page 120

    Actual signals and parameters 119 parameters in the long parameter mode index name/selection description def 3421 output3 max sets the maximum display value for the signal selected by parameter 3415 signal3 param. See parameter 3402 signal1 min. - x…x setting range depends on parameter 3415 signal3 ...

  • Page 121

    Actual signals and parameters 120 4007 value entry display 0 00003 3 1 00031 3.1 2 00314 3.14 3 03142 3.142 4 31416 3.1416 parameters in the long parameter mode index name/selection description def 4004 pid deriv filter defines the filter time constant for the derivative part of the process pid cont...

  • Page 122

    Actual signals and parameters 121 parameters in the long parameter mode index name/selection description def 11 = di3u,4d(rnc) digital input di3: reference increase. Digital input di4: reference decrease. Stop command resets the reference to zero. When this selection becomes active (in change from e...

  • Page 123

    Actual signals and parameters 122 par 4016 source source min. Source max. 1 analog input 1 1301 minimum ai1 1302 maximum ai1 2 potentiometer - - 3 current 0 2 · nominal current 4 torque -2 · nominal torque 2 · nominal torque 5 power -2 · nominal power 2 · nominal power parameters in the long paramet...

  • Page 124

    Actual signals and parameters 123 parameters in the long parameter mode index name/selection description def 4019 act1 maximum defines the maximum value for the variable act1 if an analog input is selected as a source for act1. See parameter 4016 act1 input. The minimum ( 4018 act1 minimum) and maxi...

  • Page 125

    Actual signals and parameters 124 parameters in the long parameter mode index name/selection description def 4023 pid sleep level defines the start limit for the sleep function. If the motor speed is below a set level ( 4023 ) longer than the sleep delay ( 4024 ), the drive shifts to the sleeping mo...

  • Page 126

    Actual signals and parameters 125 parameters in the long parameter mode index name/selection description def 2 = 3-wire 3-wire macro for constant speed applications 3 = alternate alternate macro for start forward and start reverse applications 4 = motor pot motor potentiometer macro for digital sign...

  • Page 127

    Actual signals and parameters 126 parameters in the long parameter mode index name/selection description def 9905 motor nom volt defines the nominal motor voltage. Must be equal to the value on the motor rating plate. The drive cannot supply the motor with a voltage greater than the input power volt...

  • Page 128: Fault Tracing

    127 fault tracing fault tracing what this chapter contains the chapter tells how to reset faults and view fault history. It also lists all alarm and fault messages including the possible cause and corrective actions. Safety warning! Only qualified electricians are allowed to maintain the drive. Read...

  • Page 129

    128 fault tracing alarm messages generated by the drive code alarm cause what to do a2001 overcurrent (programmable fault function, parameter 1610 display alarms) output current limit controller is active. Check motor load. Check acceleration time (parameters 2202 acceler time 1 and 2205 acceler tim...

  • Page 130

    129 fault tracing code alarm cause what to do a2017 off button drive stop command has been given from control panel when local control lock is active. Disable the local control mode lock by parameter 1606 local lock and retry. A2018 1) pid sleep sleep function has entered the sleeping mode. See para...

  • Page 131

    Fault tracing 130 fault messages generated by the drive code fault cause what to do f0001 overcurrent output current has exceeded trip level. Overcurrent trip limit for drive is 325% of drive nominal current. Check motor load. Check acceleration time (parameters 2202 acceler time 1 and 2205 acceler ...

  • Page 132

    Fault tracing 131 code fault cause what to do f0014 ext fault 1 (programmable fault function, parameter 3003 external fault 1) external fault 1 check external devices for faults. Check fault function parameter setting. F0015 ext fault 2 (programmable fault function, parameter 3004 external fault 2) ...

  • Page 133

    Fault tracing 132 code fault cause what to do f0201 dsp t1 overload system error contact your local abb representative. F0202 dsp t2 overload f0203 dsp t3 overload f0204 dsp stack error f0206 mmio id error internal i/o control board (mmio) fault contact your local abb representative. F1000 par hzrpm...

  • Page 134: Maintenance

    133 maintenance maintenance what this chapter contains the chapter contains preventive maintenance instructions. Maintenance intervals if installed in an appropriate environment, the drive requires very little maintenance. The table lists the routine maintenance intervals recommended by abb. Mainten...

  • Page 135

    134 maintenance cooling fan the life span of the cooling fan depends on the drive usage and ambient temperature. Fan failure can be predicted by the increasing noise from the fan bearings. If the drive is operated in a critical part of a process, fan replacement is recommended once these symptoms st...

  • Page 136

    135 maintenance 4. Free the fan cable from the clip. 5. Disconnect the fan cable. 6. Remove the fan holder from the hinges. 7. Free the fan cable from the clip in the fan holder. 8. Remove the fan from the holder. 6 7 8 4 9. Install the fan holder including the fan in reverse order. 10.Restore power...

  • Page 137

    136 maintenance power connections warning! Read and follow the instructions in chapter safety on page 11 . Ignoring the instructions can cause physical injury or death, or damage to the equipment. 1. Stop the drive and disconnect it from the power line. Wait for five minutes to let the drive dc capa...

  • Page 138: Technical Data

    137 technical data technical data what this chapter contains the chapter contains the technical specifications of the drive, for example, the ratings, sizes and technical requirements as well as provisions for fulfilling the requirements for ce and other marks. Ratings current and power the current ...

  • Page 139

    138 technical data symbols input i 1n continuous rms input current (for dimensioning cables and fuses) i 1n (480 v) continuous rms input current (for dimensioning cables and fuses) for drives with 480 v input voltage output i 2n continuous rms current. 50% overload is allowed for one minute every te...

  • Page 140

    139 technical data switching frequency derating, i 2n the drive derates itself automatically when parameter 2607 switch freq ctrl = 1 (on). Switching frequency drive voltage rating u n = 200 …240 v u n = 38 0…480 v 4 khz no derating no derating 8 khz i 2n derated to 90%. I 2n derated to 75% for r0 o...

  • Page 141

    Technical data 140 power cable sizes and fuses cable dimensioning for rated currents (i 1n ) is shown in the table below together with the corresponding fuse types for short-circuit protection of the input power cable. The rated fuse currents given in the table are the maximums for the mentioned fus...

  • Page 142

    Technical data 141 dimensions, weights and free space requirements dimensions and weights frame size dimensions and weights ip20 (cabinet) / ul open h1 h2 h3 w d weight mm in mm in mm in mm in mm in kg lb r0 169 6.65 202 7.95 239 9.41 70 2.76 142 5.59 1.1 2.4 r1 169 6.65 202 7.95 239 9.41 70 2.76 14...

  • Page 143

    Technical data 142 losses, cooling data and noise losses and cooling data frame size r0 has natural convection cooling. Frame sizes r1…r2 are provided with an internal fan. The air flow direction is from bottom to top. The table below specifies the heat dissipation in the main circuit at nominal loa...

  • Page 144

    Technical data 143 terminal and lead-through data for the power cables frame size max cable diameter for nema 1 u1, v1, w1, u2, v2, w2, brk+ and brk- pe u1, v1, w1, u2, v2, w2 max. Terminal size flexible/rigid tightening torque max. Clamp size solid or stranded tightening torque mm in mm 2 awg n·m l...

  • Page 145

    Technical data 144 electric power network specification voltage (u 1 ) 200/208/220/230/240 v ac 1-phase for 200 v ac drives 200/208/220/230/240 v ac 3-phase for 200 v ac drives 380/400/415/440/460/480 v ac 3-phase for 400 v ac drives regular 10% variation from converter nominal voltage is allowed as...

  • Page 146

    Technical data 145 emc compatibility and motor cable length to comply with the european emc directive (standard iec/en 61800-3), use the following maximum motor cable lengths for 4 khz switching frequency. All frame sizes maximum motor cable length, 4 khz m ft with internal emc filter second environ...

  • Page 147

    Technical data 146 control connection data analog input x1a: ai(1) voltage signal, unipolar 0 (2)…10 v, r in > 312 kohm current signal, unipolar 0 (4)…20 ma, r in = 100 ohm potentiometer reference value (x1a: +10v) 10 v ± 1%, max. 10 ma, r resolution 0.1% accuracy ±1% auxiliary voltage x1a: +24v 24 ...

  • Page 148

    Technical data 147 ambient conditions environmental limits for the drive are given below. The drive is to be used in a heated indoor controlled environment. Operation installed for stationary use storage in the protective package transportation in the protective package installation site altitude 0 ...

  • Page 149

    Technical data 148 disposal the drive contains raw materials that should be recycled to preserve energy and natural resources. The package materials are environmentally compatible and recyclable. All metal parts can be recycled. The plastic parts can either be recycled or burned under controlled cir...

  • Page 150

    Technical data 149 category c2 has the same emc emission limits as the earlier class first environment restricted distribution. Emc standard iec/en 61800-3 does not any more restrict the distribution of the drive, but the using, installation and commissioning are defined. Drive of category c3: drive...

  • Page 151

    Technical data 150 note: it is not allowed to install a drive with the internal emc filter connected on a corner-grounded tn system as this would damage the drive. Ul marking see the type designation label for the valid markings of your drive. The ul mark is attached to the drive to verify that it m...

  • Page 152

    Technical data 151 brake resistors acs150 drives have an internal brake chopper as standard equipment. The brake resistor is selected using the table and equations presented in this section. Selecting the brake resistor 1. Determine the required maximum braking power p rmax for the application. P rm...

  • Page 153

    Technical data 152 type acs150- x = e/u 1 r min ohm r max ohm p brmax selection table by resistor type cbr-v braking time 2) kw hp 160 210 460 s 1-phase u n = 200…240 v (200, 208, 220, 230, 240 v) 01x-02a4-2 70 390 0.37 0.5 90 01x-04a7-2 40 200 0.75 1 45 01x-06a7-2 40 130 1.1 1.5 28 01x-07a5-2 30 10...

  • Page 154

    Technical data 153 selecting the brake resistor cables use a shielded cable with the same conductor size as for drive input cabling (see section terminal and lead-through data for the power cables on page 143 ). The maximum length of the resistor cable(s) is 5 m (16 ft). Placing the brake resistor i...

  • Page 155

    Technical data 154 start-up to enable resistor braking, switch off the drive ’s overvoltage control by setting parameter 2005 overvolt ctrl to 0 (disable)..

  • Page 156: Dimension Drawings

    155 dimension drawings dimension drawings dimensional drawings of the acs150 are shown below. The dimensions are given in millimeters and [inches]..

  • Page 157

    156 dimension drawings f ra m e s iz e s r0 and r 1 , ip 2 0 (c a b in e t in s ta lla ti o n ) / ul o p e n 3 a f e 6 8 6 3 7 9 0 2 -a frame sizes r0 and r1, ip20 (cabinet installation) / ul open r1 and r0 are identical except for the fan at the top of r1. Emc var.

  • Page 158

    157 dimension drawings f ra m e s iz e s r0 a n d r 1 , ip 2 0 / n e m a 1 3 a f e 6 8 6 3 7 929 -a frame sizes r0 and r1, ip20 / nema 1 r1 and r0 are identical except for the fan at the top of r1. Emc var.

  • Page 159

    L - :i - - '= - " ®] :i i 0 [ 39 j ' . T .. I 01 · q oj [f) 0c 0c 5 [ i 9 7 j 10 [ 394] co en 5 [ i 9 7 j dl co 3 cd !!! N cd ;;o 1\,) = 0 [ j 11---111 - a i • i i 0 [ 3 9 j 144 [5 67] 142 [ 5 57 j a i u b i • i 85 [ 3 35 j "'c 1\,) 0 0 dl 2: :i cd en 6t dl (5' :i c r clll c0 ='= en ;--- ;--- r0 en ...

  • Page 160

    L (© = m 0 i ·ii d ,---=== i =· ii i ==i@! Ro i m d en - = - m ,-----., d d (! · q- q) § [f) 3afe68633931-a 0 frame size r2, ip20 i nema 1 = m 0 i ·ii d ,---=== i =· ii i ==i@! Ro i m d en - = - m ,-----., d d (! · q- q) § [f) 3afe68633931-a 0 frame size r2, ip20 i nema 1.

  • Page 161

    Ji -= 4 i , 5 [ i 6 4 j.

  • Page 163

    160 dimension drawings.

  • Page 164

    161 appendix: process pid control appendix: process pid control what this chapter contains the chapter contains instructions on quick configuration of the process control, gives an application example and describes the pid sleep functionality. Process pid control there is a built-in pid controller i...

  • Page 165

    162 appendix: process pid control a c s 6 0 0 3 0 1 0 b a r 4 2 0 m a 4. 4017 act2 input: if a second feedback is used, configure also this actual value 2 ( 4020 act2 minimum and 4021 act2 maximum). 5. 4001 gain, 4002 integration time, 4003 derivation time, 4005 error value inv: configure the desire...

  • Page 166

    163 appendix: process pid control how to scale the pid actual (feedback) signal 0…10 bar / 4…20 ma pid feedback is connected to ai1 and 4016 act1 input is set to ai1. 1. Set 9902 application macro to 6 (pid control). Check scaling: 1301 minimum ai1 as default 20% and 1302 maximum ai1 as default 100%...

  • Page 167

    164 appendix: process pid control . Pid sleep functionality the block diagram below illustrates the sleep function enable/disable logic. The sleep function can be put into use only when the pid control is active. Output frequency compare 1 not sel internal select 1 di1 and . Delay 4023 2 . 4022 %ref...

  • Page 168

    165 appendix: process pid control sleep function for a pid controlled pressure boost pump (when parameter 4022 sleep selection is set to 7 = internal): the water consumption falls at night. As a consequence, the pid process controller decreases the motor speed. However, due to natural losses in the ...

  • Page 169

    166 appendix: process pid control.

  • Page 170

    167 .. L • ll • l • l • declaration of incorporation (according to machinery directive 2006/42/ec) manufacturer: address: abboy p . O box 184, fin-00381 helsinki, finland. Street address: hiomot ie 13, herewith declare under our sole responsibil ity that the frequency converters with type markings: ...

  • Page 171

    168.

  • Page 172

    Further information product and service inquiries address any inquiries about the product to your local abb representative, quoting the type designation and serial number of the unit in question. A listing of abb sales, support and service contacts can be found by navigating to www.Abb.Com/drives an...

  • Page 173

    3 af e6 8 576 0 32 r ev c (e n ) 20 1 1 -01 -0 1 contact us abb oy drives p.O. Box 184 fi-00381 helsinki finland telephone +358 10 22 11 fax +358 10 22 22681 www.Abb.Com/drives abb inc. Automation technologies drives & motors 16250 west glendale drive new berlin, wi 53151, usa telephone 262 785-3200...