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ABB ACS355 series User Manual - Additional Us Requirements

Other manuals for ACS355 series: Application Manual, User Manual
Manual is about: function blocks for Siemens PLC’s

Summary of ACS355 series

  • Page 1

    Abb general machinery drives user’s manual acs355 drives.

  • Page 2

    List of related manuals 1) delivered as a printed copy with the drive or optional equipment 2) delivered in pdf format with the drive or optional equipment 3) multilingual 4) available from your local abb representative manuals are available in pdf format on the internet (unless otherwise noted). Se...

  • Page 3: User’S Manual

    User’s manual acs355 1. Safety table of contents 4. Mechanical installation 6. Electrical installation 8. Start-up, control with i/o and id run 3aua0000066143 rev a en effective: 2010-01-01 © 2010 abb oy. All rights reserved..

  • Page 5: Table of Contents

    Table of contents 5 table of contents list of related manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 1. Safety what this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....

  • Page 6: 6. Electrical Installation

    6 table of contents 5. Planning the electrical installation what this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 implementing the ac power line connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...

  • Page 7: 9. Control Panels

    Table of contents 7 8. Start-up, control with i/o and id run what this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 how to start up the drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....

  • Page 8: 11. Program Features

    8 table of contents hand/auto macro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116 default i/o connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116 pid control macro . ...

  • Page 9

    Table of contents 9 settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135 power loss ride-through . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136 settings ...

  • Page 10

    10 table of contents settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147 power limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148 auto...

  • Page 11

    Table of contents 11 terms and abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175 fieldbus addresses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175 fieldbus equ...

  • Page 12: 15. Fault Tracing

    12 table of contents setting up communication through the embedded modbus . . . . . . . . . . . . . . . . . . . . . . . . . 303 drive control parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 304 fieldbus control interface . . . . . . . ...

  • Page 13: 17. Technical Data

    Table of contents 13 16. Maintenance and hardware diagnostics what this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 353 maintenance intervals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....

  • Page 14: 18. Dimension Drawings

    14 table of contents rohs marking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 376 compliance with the machinery directive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 376 patent protection in t...

  • Page 15: Further Information

    Table of contents 15 data related to safety standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 404 abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 404 maintenance . . . . . . ...

  • Page 16

    16 table of contents.

  • Page 17: Safety

    Safety 17 safety what this chapter contains the chapter contains safety instructions which you must follow when installing, operating and servicing the drive. If ignored, physical injury or death may follow, or damage may occur to the drive, motor or driven equipment. Read the safety instructions be...

  • Page 18: Electrical Safety

    18 safety safety in installation and maintenance these warnings are intended for all who work on the drive, motor cable or motor. Electrical safety warning! Ignoring the following instructions can cause physical injury or death, or damage to the equipment. Only qualified electricians are allowed to ...

  • Page 19: General Safety

    Safety 19 permanent magnet motor drives these are additional warnings concerning permanent magnet motor drives. Ignoring the instructions can cause physical injury or death, or damage to the equipment. Warning! Do not work on the drive when the permanent magnet motor is rotating. Also, when the supp...

  • Page 20: Safe Start-Up and Operation

    20 safety safe start-up and operation these warnings are intended for all who plan the operation, start up or operate the drive. Electrical safety permanent magnet motor drives these warnings concern permanent magnet motor drives. Ignoring the instructions can cause physical injury or death, or dama...

  • Page 21: Introduction to The Manual

    Introduction to the manual 21 introduction to the manual what this chapter contains the chapter describes applicability, target audience and purpose of this manual. It describes the contents of this manual and refers to a list of related manuals for more information. The chapter also contains a flow...

  • Page 22: Contents Of This Manual

    22 introduction to the manual contents of this manual the manual consists of the following chapters: • safety (page 17 ) gives safety instructions you must follow when installing, commissioning, operating and servicing the drive. • introduction to the manual (this chapter, page 21 ) describes applic...

  • Page 23: Related Documents

    Introduction to the manual 23 • maintenance and hardware diagnostics (page 353 ) contains preventive maintenance instructions and led indicator descriptions. • technical data (page 357 ) contains technical specifications of the drive, eg ratings, sizes and technical requirements as well as provision...

  • Page 24

    24 introduction to the manual quick installation and commissioning flowchart task see identify the frame size of your drive: r0…r4. Operation principle and hardware description : type designation key on page 29 technical data : ratings on page 358 plan the installation: select the cables, etc. Check...

  • Page 25: Operation Principle and

    Operation principle and hardware description 25 operation principle and hardware description what this chapter contains the chapter briefly describes the operation principle, layout, type designation label and type designation information. It also shows a general diagram of power connections and con...

  • Page 26: Product Overview

    26 operation principle and hardware description product overview layout the layout of the drive is presented below. The construction of the different frame sizes r0…r4 varies to some extent. 1 cooling outlet through top cover 2 mounting holes 3 panel cover (a) / basic control panel (b) / assistant c...

  • Page 27

    Operation principle and hardware description 27 power connections and control interfaces the diagram gives an overview of connections. I/o connections are parameterable. See chapter application macros on page 109 for i/o connections for the different macros and chapter electrical installation on pag...

  • Page 28: Type Designation Label

    28 operation principle and hardware description type designation label the type designation label is attached to the left side of the drive. An example label and explanation of the label contents are shown below. Acs355-03e-08a8-4 ip20 / ul open type lllllllllllllllllllllllllllllllllllllll ul type 1...

  • Page 29: Type Designation Key

    Operation principle and hardware description 29 type designation key the type designation contains information on the specifications and configuration of the drive. You find the type designation on the type designation label attached to the drive. The first digits from the left express the basic con...

  • Page 30

    30 operation principle and hardware description.

  • Page 31: Mechanical Installation

    Mechanical installation 31 mechanical installation what this chapter contains the chapter tells how to check the installation site, unpack, check the delivery and install the drive mechanically. Checking the installation site the drive may be installed on the wall or in a cabinet. Check the enclosur...

  • Page 32: Required Tools

    32 mechanical installation floor the floor/material below the installation should be non-flammable. Free space around the drive the required free space for cooling above and below the drive is 75 mm (3 in). No free space is required on the sides of the drive, so drives can be mounted immediately nex...

  • Page 33: Unpacking

    Mechanical installation 33 unpacking the drive (1) is delivered in a package that also contains the following items (frame size r1 shown in the figure): • plastic bag (2) including clamping plate (also used for i/o cables in frame sizes r3 and r4), i/o clamping plate (for frame sizes r0…r2), fieldbu...

  • Page 34: Installing

    34 mechanical installation installing the instructions in this manual cover drives with the ip20 degree of protection. To comply with nema 1, use the mul1-r1, mul1-r3 or mul1-r4 option kit, which is delivered with multilingual installation instructions (3afe68642868, 3afe68643147 or 3aua0000025916, ...

  • Page 35: Fasten Clamping Plates

    Mechanical installation 35 fasten clamping plates note: make sure that you do not throw the clamping plates away as they are required for proper grounding of the power and control cables as well as the fieldbus option. 1. Fasten the clamping plate (a) to the plate at the bottom of the drive with the...

  • Page 36

    36 mechanical installation.

  • Page 37: Planning The Electrical

    Planning the electrical installation 37 planning the electrical installation what this chapter contains the chapter contains the instructions that you must follow when checking the compatibility of the motor and drive, and selecting cables, protections, cable routing and way of operation for the dri...

  • Page 38: European Union

    38 planning the electrical installation european union to meet the european union directives, according to standard en 60204-1, safety of machinery, the disconnecting device must be one of the following types: • a switch-disconnector of utilization category ac-23b (en 60947-3) • a disconnector havin...

  • Page 39: Motor Cable Shield

    Planning the electrical installation 39 alternative power cable types power cable types that can be used with the drive are presented below. Motor cable shield to function as a protective conductor, the shield must have the same cross-sectional area as the phase conductors when they are made of the ...

  • Page 40: Additional Us Requirements

    40 planning the electrical installation additional us requirements type mc continuous corrugated aluminium armor cable with symmetrical grounds or shielded power cable is recommended for the motor cables if metallic conduit is not used. The power cables must be rated for 75 °c (167 °f). Conduit wher...

  • Page 41: Relay Cable

    Planning the electrical installation 41 a double-shielded cable is the best alternative for low-voltage digital signals, but a single-shielded or unshielded twisted multipair cable (figure b) is also usable. However, for frequency input, always use a shielded cable. Run analog and digital signals in...

  • Page 42: Control Cable Ducts

    42 planning the electrical installation a diagram of the cable routing is shown below. Control cable ducts drive motor cable power cable min. 300 mm (12 in) motor cable min. 200 mm (8 in) input power cable control cables 90° min. 500 mm (20 in) lead 24 v and 230 v control cables in separate ducts in...

  • Page 43: Overload

    Planning the electrical installation 43 protecting the drive, input power cable, motor and motor cable in short circuit situations and against thermal overload protecting the drive and input power cable in short-circuit situations arrange the protection according to the following guidelines. 1) size...

  • Page 44

    44 planning the electrical installation warning! If the drive is connected to multiple motors, a separate thermal overload switch or a circuit breaker must be used for protecting each cable and motor. These devices may require a separate fuse to cut off the short-circuit current. Protecting the moto...

  • Page 45

    Planning the electrical installation 45 if frequent bypassing is required, employ mechanically connected switches or contactors to ensure that the motor terminals are not connected to the ac power line and drive output terminals simultaneously. Protecting the contacts of relay outputs inductive load...

  • Page 46

    46 planning the electrical installation.

  • Page 47: Electrical Installation

    Electrical installation 47 electrical installation what this chapter contains the chapter tells how to check the insulation of the assembly and the compatibility with it (ungrounded) and corner-grounded tn systems as well as connect power cables and control cables. Warning! The work described in thi...

  • Page 48: Motor and Motor Cable

    48 electrical installation motor and motor cable check the insulation of the motor and motor cable as follows: 1. Check that the motor cable is connected to the motor and disconnected from the drive output terminals u2, v2 and w2. 2. Measure the insulation resistance between each phase conductor and...

  • Page 49: Connecting The Power Cables

    Electrical installation 49 connecting the power cables connection diagram u2 v2 w2 input 1) drive output u1 v1 w1 motor 3 ~ v1 u1 w1 pe pe l1 l2 l3 1) ground the other end of the pe conductor at the distribution board. 2) use a separate grounding cable if the conductivity of the cable shield is insu...

  • Page 50: Connection Procedure

    50 electrical installation connection procedure 1. Fasten the grounding conductor (pe) of the input power cable under the grounding clamp. Connect the phase conductors to the u1, v1 and w1 terminals. Use a tightening torque of 0.8 n·m (7 lbf·in) for frame sizes r0…r2, 1.7 n·m (15 lbf·in) for r3 and ...

  • Page 51: I/o Terminals

    Electrical installation 51 connecting the control cables i/o terminals the figure below shows the i/o terminals. Tightening torque is 0.4 n·m / 3.5 lbf·in. Voltage and current selection for analog inputs switch s1 selects voltage (0 [2]…10 v / -10…10 v) or current (0 [4]…20 ma / -20…20 ma) as the si...

  • Page 52

    52 electrical installation voltage and current connection for analog inputs bipolar voltage (-10…10 v) and current (-20…20 ma) are also possible. If a bipolar connection is used instead of a unipolar one, see section programmable analog inputs on page 130 for how to set parameters accordingly. Pnp a...

  • Page 53

    Electrical installation 53 connection examples of two-wire and three-wire sensors hand/auto, pid control, and torque control macros (see section application macros , pages 116 , 117 and 118 , respectively) use analog input 2 (ai2). The macro wiring diagrams on these pages use an externally powered s...

  • Page 54

    54 electrical installation default i/o connection diagram the default connection of the control signals depends on the application macro in use, which is selected with parameter 9902 applic macro . The default macro is the abb standard macro. It provides a general purpose i/o configuration with thre...

  • Page 55

    Electrical installation 55 1) ai1 is used as a speed reference if vector mode is selected. 2) see parameter group 12 constant speeds : 3) 0 = ramp times according to parameters 2202 and 2203 . 1 = ramp times according to parameters 2205 and 2206 . 4) 360 degree grounding under a clamp. Tightening to...

  • Page 56: Connection Procedure

    56 electrical installation connection procedure 1. Remove the terminal cover by simultaneously pushing the recess and sliding the cover off the frame. 2. Analog signals: strip the outer insulation of the analog signal cable 360 degrees and ground the bare shield under the clamp. 3. Connect the condu...

  • Page 57: Installation Checklist

    Installation checklist 57 installation checklist checking the installation check the mechanical and electrical installation of the drive before start-up. Go through the checklist below together with another person. Read chapter safety on page 17 of this manual before you work on the drive. Check mec...

  • Page 58

    58 installation checklist appropriate input power fuses and disconnector are installed. The motor connections at u2, v2 and w2 are ok and tightened with the correct torque. The motor cable, input power cable and control cables are routed separately. The external control (i/o) connections are ok. Saf...

  • Page 59: Id Run

    Start-up, control with i/o and id run 59 start-up, control with i/o and id run what this chapter contains the chapter tells how to: • perform the start-up • start, stop, change the direction of the motor rotation and adjust the speed of the motor through the i/o interface • perform an identification...

  • Page 60

    60 start-up, control with i/o and id run • check the installation. See the checklist in chapter installation checklist on page 57 . How you start up the drive depends on the control panel you have, if any. • if you have no control panel, follow the instructions given in section how to start up the d...

  • Page 61

    Start-up, control with i/o and id run 61 how to perform a manual start-up for the manual start-up, you can use the basic control panel or the assistant control panel. The instructions below are valid for both control panels, but the displays shown are the basic control panel displays, unless the ins...

  • Page 62

    62 start-up, control with i/o and id run 5. Press and hold for about two seconds until the parameter value is shown with under the value. 6. Change the value with keys / . The value changes faster while you keep the key pressed down. 7. Save the parameter value by pressing . Select the application m...

  • Page 63

    Start-up, control with i/o and id run 63 permanent magnet motor nameplate example: • motor nominal voltage (parameter 9905 ). For permanent magnet motors, enter the back emf voltage at nominal speed here. Otherwise use nominal voltage and perform id run. If the voltage is given as voltage per rpm, e...

  • Page 64

    64 start-up, control with i/o and id run select the motor identification method (parameter 9910 ). The default value 0 ( off/idmagn ) using the identification magnetization is suitable for most applications. It is applied in this basic start-up procedure. Note however that this requires that paramet...

  • Page 65

    Start-up, control with i/o and id run 65 • invert the phases by changing the value of parameter 9914 to the opposite, ie from 0 ( no ) to 1 ( yes ), or vice versa. • verify your work by applying input power and repeating the check as described above. Speed limits and acceleration/deceleration times ...

  • Page 66

    66 start-up, control with i/o and id run how to perform a guided start-up to be able to perform the guided start-up, you need the assistant control panel. Guided start-up is applicable to ac induction motors. Before you start, ensure that you have the motor nameplate data on hand. Power-up apply inp...

  • Page 67

    Start-up, control with i/o and id run 67 select the application macro according to which the control cables are connected. Continue with the application set-up. After completing a set-up task, the start-up assistant suggests the next one. • press (when is highlighted) to continue with the suggested ...

  • Page 68

    68 start-up, control with i/o and id run how to control the drive through the i/o interface the table below instructs how to operate the drive through the digital and analog inputs when: • the motor start-up is performed, and • the default (standard) parameter settings are valid. Displays of the bas...

  • Page 69: How to Perform The Id Run

    Start-up, control with i/o and id run 69 how to perform the id run the drive estimates motor characteristics automatically when the drive is started for the first time and after any motor parameter (group 99 start-up data ) is changed. This is valid when parameter 9910 id run has value 0 ( off/idmag...

  • Page 70

    70 start-up, control with i/o and id run id run with the basic control panel change parameter 9910 id run to 1 ( on ). Save the new setting by pressing . If you want to monitor actual values during the id run, go to the output mode by pressing repeatedly until you get there. Press to start the id ru...

  • Page 71

    Start-up, control with i/o and id run 71 after the id run is completed, the alarm display is not shown any more. If the id run fails, the fault display presented on the right is shown. Id run fail fault 00:00 loc fault 11.

  • Page 72

    72 start-up, control with i/o and id run.

  • Page 73: Control Panels

    Control panels 73 control panels what this chapter contains the chapter describes the control panel keys, led indicators and display fields. It also instructs in using the panel in control, monitoring and changing the settings. About control panels use a control panel to control the acs355, read sta...

  • Page 74

    74 control panels to find out the panel revision, see the label on the back of the panel. An example label and explanation of the label contents are shown below. To find out the panel firmware version of your assistant control panel, see page 91 . For the basic control panel, see page 78 . See param...

  • Page 75: Basic Control Panel

    Control panels 75 basic control panel features the basic control panel features: • numeric control panel with an lcd display • copy function – parameters can be copied to the control panel memory for later transfer to other drives or for backup of a particular system..

  • Page 76: Overview

    76 control panels overview the following table summarizes the key functions and displays on the basic control panel. No. Use 1 lcd display – divided into five areas: a. Upper left – control location: loc: drive control is local, that is, from the control panel rem: drive control is remote, such as t...

  • Page 77: Operation

    Control panels 77 operation you operate the control panel with the help of menus and keys. You select an option, eg operation mode or parameter, by scrolling the and arrow keys until the option is visible in the display and then pressing the key. With the key, you return to the previous operation le...

  • Page 78

    78 control panels how to find out the panel firmware version how to start, stop and switch between local and remote control you can start, stop and switch between local and remote control in any mode. To be able to start or stop the drive, the drive must be in local control. Step action display 1. I...

  • Page 79

    Control panels 79 how to change the direction of the motor rotation you can change the direction of the motor rotation in any mode. Step action display 1. If the drive is in remote control (rem shown on the left), switch to local control by pressing . The display briefly shows message “loc” before r...

  • Page 80: Output Mode

    80 control panels output mode in the output mode, you can: • monitor actual values of up to three group 01 operating data signals, one signal at a time • start, stop, change the direction and switch between local and remote control. You get to the output mode by pressing until the display shows text...

  • Page 81: Reference Mode

    Control panels 81 reference mode in the reference mode, you can: • set the speed, frequency or torque reference • start, stop, change the direction and switch between local and remote control. How to set the speed, frequency or torque reference step action display 1. Go to the main menu by pressing ...

  • Page 82: Parameter Mode

    82 control panels parameter mode in the parameter mode, you can: • view and change parameter values • select and modify the signals shown in the output mode • start, stop, change the direction and switch between local and remote control. How to select a parameter and change its value step action dis...

  • Page 83

    Control panels 83 how to select the monitored signals step action display 1. You can select which signals are monitored in the output mode and how they are displayed with group 34 panel display parameters. See page 82 for detailed instructions on changing parameter values. By default, the display sh...

  • Page 84

    84 control panels 4. Select the scalings for the signals by specifying the minimum and maximum display values. This has no effect if parameter 3404 / 3411 / 3418 is set to 9 ( direct ). For details, see parameters 3406 and 3407 . Signal 1: parameters 3406 output1 min and 3407 output1 max signal 2: p...

  • Page 85: Copy Mode

    Control panels 85 copy mode the basic control panel can store a full set of drive parameters and up to three user sets of drive parameters to the control panel. Uploading and downloading can be performed in local control. The control panel memory is non-volatile. In the copy mode, you can do the fol...

  • Page 86

    86 control panels how to upload and download parameters for the upload and download functions available, see above. Note that the drive has to be in local control for uploading and downloading. Basic control panel alarm codes in addition to the faults and alarms generated by the drive (see chapter f...

  • Page 87: Assistant Control Panel

    Control panels 87 assistant control panel features the assistant control panel features: • alphanumeric control panel with an lcd display • language selection for the display • start-up assistant to ease drive commissioning • copy function – parameters can be copied to the control panel memory for l...

  • Page 88: Overview

    88 control panels overview the following table summarizes the key functions and displays on the assistant control panel no. Use 1 status led – green for normal operation. If led is flashing, or red, see section leds on page 356 . 2 lcd display – divided into three main areas: f. Status line – variab...

  • Page 89: Operation

    Control panels 89 status line the top line of the lcd display shows the basic status information of the drive. Operation you operate the control panel with menus and keys. The keys include two context- sensitive soft keys, whose current function is indicated by the text shown in the display above ea...

  • Page 90

    90 control panels initially, the panel is in the output mode, where you can start, stop, change the direction, switch between local and remote control, modify the reference value and monitor up to three actual values. To do other tasks, go first to the main menu and select the appropriate mode on th...

  • Page 91

    Control panels 91 how to get help how to find out the panel version step action display 1. Press to read the context-sensitive help text for the item that is highlighted. If help text exists for the item, it is shown on the display. 2. If the whole text is not visible, scroll the lines with keys and...

  • Page 92

    92 control panels how to start, stop and switch between local and remote control you can start, stop and switch between local and remote control in any mode. To be able to start or stop the drive, the drive must be in local control. Step action display 1. • to switch between remote control (rem show...

  • Page 93: Output Mode

    Control panels 93 output mode in the output mode, you can: • monitor actual values of up to three signals in group 01 operating data • change the direction of the motor rotation • set the speed, frequency or torque reference • adjust the display contrast • start, stop, change the direction and switc...

  • Page 94

    94 control panels how to set the speed, frequency or torque reference how to adjust the display contrast step action display 1. If you are not in the output mode, press repeatedly until you get there. 2. If the drive is in remote control (rem shown on the status line), switch to local control by pre...

  • Page 95: Parameters Mode

    Control panels 95 parameters mode in the parameters mode, you can: • view and change parameter values • start, stop, change the direction and switch between local and remote control. How to select a parameter and change its value step action display 1. Go to the main menu by pressing if you are in t...

  • Page 96

    96 control panels how to select the monitored signals 6. • to save the new value, press . • to cancel the new value and keep the original, press . Step action display 1. You can select which signals are monitored in the output mode and how they are displayed with group 34 panel display parameters. S...

  • Page 97

    Control panels 97 4. Select the scalings for the signals by specifying the minimum and maximum display values. This has no effect if parameter 3404 / 3411 / 3418 is set to 9 ( direct ). For details, see parameters 3406 and 3407 . Signal 1: parameters 3406 output1 min and 3407 output1 max signal 2: p...

  • Page 98: Assistants Mode

    98 control panels assistants mode when the drive is first powered up, the start-up assistant guides you through the setup of the basic parameters. The start-up assistant is divided into assistants, each of which is responsible for the specification of a related parameter set, for example motor set-u...

  • Page 99

    Control panels 99 4. • to specify a new value, press keys and . • to ask for information on the requested parameter, press key . Scroll the help text with keys and . Close the help by pressing . 5. • to accept the new value and continue to the setting of the next parameter, press . • to stop the ass...

  • Page 100: Changed Parameters Mode

    100 control panels changed parameters mode in the changed parameters mode, you can: • view a list of all parameters that have been changed from the macro default values • change these parameters • start, stop, change the direction and switch between local and remote control. How to view and edit cha...

  • Page 101: Fault Logger Mode

    Control panels 101 fault logger mode in the fault logger mode, you can: • view the drive fault history of maximum ten faults (after a power off, only the three latest faults are kept in the memory) • see the details of the three latest faults (after a power off, the details of only the most recent f...

  • Page 102: Time and Date Mode

    102 control panels time and date mode in the time and date mode, you can: • show or hide the clock • change date and time display formats • set the date and time • enable or disable automatic clock transitions according to the daylight saving changes • start, stop, change the direction and switch be...

  • Page 103

    Control panels 103 • to set the time, select set time on the menu and press . Specify the hours with keys and , and press .Then specify the minutes. Press to save or to cancel your changes. • to set the date, select set date on the menu and press . Specify the first part of the date (day or month de...

  • Page 104: Parameter Backup Mode

    104 control panels parameter backup mode the parameter backup mode is used to export parameters from one drive to another or to make a backup of the drive parameters. Uploading to the panel stores all drive parameters, including up to three user sets, to the assistant control panel. The full set, pa...

  • Page 105

    Control panels 105 how to upload and download parameters for the upload and download functions available, see above. Note that the drive has to be in local control for uploading and downloading. Step action display 1. Go to the main menu by pressing if you are in the output mode, otherwise by pressi...

  • Page 106

    106 control panels how to view information about the backup step action display 1. Go to the main menu by pressing if you are in the output mode, otherwise by pressing repeatedly until you get to the main menu. 2. Go to the par backup mode by selecting par backup on the menu with keys and , and pres...

  • Page 107: I/o Settings Mode

    Control panels 107 i/o settings mode in the i/o settings mode, you can: • check the parameter settings related to any i/o terminal • edit the parameter setting. For example, if “1103: ref1” is listed under ain1 (analog input 1), that is, parameter 1103 ref1 select has value ai1 , you can change its ...

  • Page 108

    108 control panels.

  • Page 109: Application Macros

    Application macros 109 application macros what this chapter contains the chapter describes the application macros. For each macro, there is a wiring diagram showing the default control connections (digital and analog i/o). The chapter also explains how to save a user macro and how to recall it. Over...

  • Page 110

    110 application macros hand/auto speed control applications where switching between two control devices is needed. Some control signal terminals are reserved for one device, the rest for the other. One digital input selects between the terminals (devices) in use. Pid control process control applicat...

  • Page 111

    Application macros 111 summary of the i/o connections of the application macros the following table gives the summary of the default i/o connections of all application macros. Input/ output macro abb standard 3-wire alternate motor potentiom. Hand/auto pid control torque control ai1 (0…10 v) freq. R...

  • Page 112: Abb Standard Macro

    112 application macros abb standard macro this is the default macro. It provides a general purpose i/o configuration with three constant speeds. Parameter values are the default values given in section parameters on page 185 . If you use other than the default connections presented below, see sectio...

  • Page 113: 3-Wire Macro

    Application macros 113 3-wire macro this macro is used when the drive is controlled using momentary push-buttons. It provides three constant speeds. To enable the macro, set the value of parameter 9902 applic macro to 2 ( 3-wire ). For the parameter default values, see section default values with di...

  • Page 114: Alternate Macro

    114 application macros alternate macro this macro provides an i/o configuration adapted to a sequence of di control signals used when alternating the rotation direction of the motor. To enable the macro, set the value of parameter 9902 applic macro to 3 ( alternate ). For the parameter default value...

  • Page 115: Motor Potentiometer Macro

    Application macros 115 motor potentiometer macro this macro provides a cost-effective interface for plcs that vary the speed of the motor using only digital signals. To enable the macro, set the value of parameter 9902 applic macro to 4 ( motor pot ). For the parameter default values, see section de...

  • Page 116: Hand/auto Macro

    116 application macros hand/auto macro this macro can be used when switching between two external control devices is needed. To enable the macro, set the value of parameter 9902 applic macro to 5 ( hand/auto ). For the parameter default values, see section default values with different macros on pag...

  • Page 117: Pid Control Macro

    Application macros 117 pid control macro this macro provides parameter settings for closed-loop control systems such as pressure control, flow control, etc. Control can also be switched to speed control using a digital input. To enable the macro, set the value of parameter 9902 applic macro to 6 ( p...

  • Page 118: Torque Control Macro

    118 application macros torque control macro this macro provides parameter settings for applications that require torque control of the motor. Control can also be switched to speed control using a digital input. To enable the macro, set the value of parameter 9902 applic macro to 8 ( torque ctrl ). F...

  • Page 119: User Macros

    Application macros 119 user macros in addition to the standard application macros, it is possible to create three user macros. The user macro allows the user to save the parameter settings, including group 99 start-up data , and the results of the motor identification into the permanent memory and r...

  • Page 120

    120 application macros.

  • Page 121: Program Features

    Program features 121 program features what this chapter contains the chapter describes program features. For each feature, there is a list of related user settings, actual signals, and fault and alarm messages. Start-up assistant introduction the start-up assistant (requires the assistant control pa...

  • Page 122: Default Order of The Tasks

    122 program features default order of the tasks depending on the selection made in the application task (parameter 9902 applic macro ), the start-up assistant decides which consequent tasks it suggests. The default tasks are shown in the table below. Application selection default tasks abb standard ...

  • Page 123

    Program features 123 list of the tasks and the relevant drive parameters depending on the selection made in the application task (parameter 9902 applic macro ), the start-up assistant decides which consequent tasks it suggests. Name description set parameters language select selecting the language 9...

  • Page 124

    124 program features contents of the assistant displays there are two types of displays in the start-up assistant: main displays and information displays. The main displays prompt the user to feed in information. The assistant steps through the main displays. The information displays contain help te...

  • Page 125: Local Control

    Program features 125 local control vs. External control the drive can receive start, stop and direction commands and reference values from the control panel or through digital and analog inputs. Embedded fieldbus or an optional fieldbus adapter enables control over an open fieldbus link. A pc equipp...

  • Page 126: External Control

    126 program features external control when the drive is in external (remote) control, the commands are given through the standard i/o terminals (digital and analog inputs) and/or the fieldbus interface. In addition, it is also possible to set the control panel as the source for the external control....

  • Page 127: Ext1

    Program features 127 block diagram: start, stop, direction source for ext1 the figure below shows the parameters that select the interface for start, stop, and direction for external control location ext1 . Block diagram: reference source for ext1 the figure below shows the parameters that select th...

  • Page 128: Settings

    128 program features reference types and processing the drive can accept a variety of references in addition to the conventional analog input and control panel signals. • the drive reference can be given with two digital inputs: one digital input increases the speed, the other decreases it. • the dr...

  • Page 129: Reference Trimming

    Program features 129 reference trimming in reference trimming, the external reference is corrected depending on the measured value of a secondary application variable. The block diagram below illustrates the function. Settings parameter additional information 1102 ref1/2 selection 4230 … 4232 trimmi...

  • Page 130: Example

    130 program features example the drive runs a conveyor line. It is speed controlled but the line tension also needs to be taken into account: if the measured tension exceeds the tension setpoint, the speed will be slightly decreased, and vice versa. To accomplish the desired speed correction, the us...

  • Page 131: Diagnostics

    Program features 131 diagnostics programmable analog output one programmable current output (0…20 ma) is available. Analog output signal can be inverted, filtered and the maximum and minimum values can be adjusted. The analog output signals can be proportional to motor speed, output frequency, outpu...

  • Page 132: Programmable Digital Inputs

    132 program features programmable digital inputs the drive has five programmable digital inputs. The update time for the digital inputs is 2 ms. One digital input (di5) can be programmed as a frequency input. See section frequency input on page 133 . Settings diagnostics par ao scale incorrect ao si...

  • Page 133: Programmable Relay Output

    Program features 133 programmable relay output the drive has one programmable relay output. It is possible to add three additional relay outputs with the optional mrel-01 relay output extension module. For more information, see mrel-01 relay output extension module user's manual (3aua0000035974 [eng...

  • Page 134: Transistor Output

    134 program features transistor output the drive has one programmable transistor output. The output can be used either as a digital output or frequency output (0…16000 hz). The update time for the transistor/frequency output is 2 ms. Settings diagnostics actual signals several actual signals are ava...

  • Page 135: Diagnostics

    Program features 135 diagnostics motor identification the performance of vector control is based on an accurate motor model determined during the motor start-up. A motor identification magnetization is automatically performed the first time the start command is given. During this first start-up, the...

  • Page 136: Power Loss Ride-Through

    136 program features power loss ride-through if the incoming supply voltage is cut off, the drive will continue to operate by utilizing the kinetic energy of the rotating motor. The drive will be fully operational as long as the motor rotates and generates energy to the drive. The drive can continue...

  • Page 137: Maintenance Trigger

    Program features 137 maintenance trigger a maintenance trigger can be activated to show a notice on the panel display when eg drive power consumption has exceeded the defined trigger point. Settings parameter group 29 maintenance trig dc hold with the motor dc hold feature, it is possible to lock th...

  • Page 138: Flux Braking

    138 program features flux braking the drive can provide greater deceleration by raising the level of magnetization in the motor. By increasing the motor flux, the energy generated by the motor during braking can be converted to motor thermal energy. T (s) f (hz) t br t n 20 40 60 (%) 50 hz / 60 hz f...

  • Page 139: Settings

    Program features 139 the drive monitors the motor status continuously, also during the flux braking. Therefore, flux braking can be used both for stopping the motor and for changing the speed. The other benefits of flux braking are: • the braking starts immediately after a stop command is given. The...

  • Page 140: Critical Speeds

    140 program features critical speeds critical speeds function is available for applications where it is necessary to avoid certain motor speeds or speed bands because of eg mechanical resonance problems. The user can define three critical speeds or speed bands. Settings parameter group 25 critical s...

  • Page 141: Custom U/f Ratio

    Program features 141 custom u/f ratio the user can define a u/f curve (output voltage as a function of frequency). This custom ratio is used only in special applications where linear and squared u/f ratio are not sufficient (eg when motor break-away torque needs to be boosted). Note: the u/f curve c...

  • Page 142: Speed Controller Tuning

    142 program features speed controller tuning it is possible to manually adjust the controller gain, integration time and derivation time, or let the drive perform a separate speed controller autotune run (parameter 2305 autotune run ). In autotune run, the speed controller is tuned based on the load...

  • Page 143: Diagnostics

    Program features 143 diagnostics actual signal 0102 speed speed control performance figures the table below shows typical performance figures for speed control. Torque control performance figures the drive can perform precise torque control without any speed feedback from the motor shaft. The table ...

  • Page 144: Scalar Control

    144 program features scalar control it is possible to select scalar control as the motor control method instead of vector control. In the scalar control mode, the drive is controlled with a frequency reference. It is recommended to activate the scalar control mode in the following special applicatio...

  • Page 145: Panel Loss

    Program features 145 panel loss panel loss function defines the operation of the drive if the control panel selected as the control location for the drive stops communicating. Settings parameter 3002 panel comm err external fault external faults (1 and 2) can be supervised by defining one digital in...

  • Page 146: Underload Protection

    146 program features . Settings parameters 3005 … 3009 note: it is also possible to use the motor temperature measurement function. See section motor temperature measurement through the standard i/o on page 155 . Underload protection loss of motor load may indicate a process malfunction. The drive p...

  • Page 147: Input Phase Loss

    Program features 147 settings parameter 3023 wiring fault input phase loss input phase loss protection circuits supervise the input power cable connection status by detecting intermediate circuit ripple. If a phase is lost, the ripple increases. Settings parameter 3016 supply phase pre-programmed fa...

  • Page 148: Power Limit

    148 program features power limit power limitation is used to protect the input bridge and the dc intermediate circuit. If the maximum allowed power is exceeded, the drive torque is automatically limited. Maximum overload and continuous power limits depend on the drive hardware. For specific values, ...

  • Page 149: Parameter Lock

    Program features 149 parameter lock the user can prevent parameter adjustment by activating the parameter lock. Settings parameters 1602 parameter lock and 1603 pass code pid control there are two built-in pid controllers in the drive: • process pid (pid1) and • external/trim pid (pid2). The pid con...

  • Page 150: Block Diagrams

    150 program features block diagrams the figure below shows an application example: the controller adjusts the speed of a pressure boost pump according to the measured pressure and the set pressure reference. Ref k ti td i dfiltt errvinv oh1 ol1 speed reference %ref = 4010 … . .. A c t p a r f u n c ...

  • Page 151

    Program features 151 the following figure presents the speed/scalar control block diagram for process controller pid1. Pid a c t pid 1 o ut 1106 n 11 02 switch ex t 1/ e xt 2 cont ro l p anel switch loc/ re m 11 01 switch local ref pa ne l re f1 panel ref2 n value n 11 04 limi ter pi d ac t value pa...

  • Page 152: Settings

    152 program features settings diagnostics parameter additional information 1101 local control mode reference type selection 1102 ext1 / ext2 selection 1106 pid1 activation 1107 ref2 minimum limit 1501 pid2 output (external controller) connection to ao 9902 pid control macro selection groups 40 proce...

  • Page 153

    Program features 153 sleep function for the process pid (pid1) control the sleep function operates on a 2 ms time level. The block diagram below illustrates the sleep function enable/disable logic. The sleep function can be put into use only when the pid control is active. 1) 1 = activate sleeping 0...

  • Page 154: Example

    154 program features example the time scheme below visualizes the operation of the sleep function. Sleep function for a pid controlled pressure boost pump (when parameter 4022 sleep selection is set to internal ): the water consumption falls at night. As a consequence, the pid process controller dec...

  • Page 155

    Program features 155 motor temperature measurement through the standard i/o this section describes the temperature measurement of one motor when the drive i/o terminals are used as the connection interface. Motor temperature can be measured using pt100 or ptc sensors connected to analog input and ou...

  • Page 156: Settings

    156 program features it is also possible to monitor motor temperature by connecting a ptc sensor and a thermistor relay between the +24 v dc voltage supply offered by the drive and a digital input. The figure below displays the connection. Warning! According to iec 664, the connection of the motor t...

  • Page 157: Example

    Program features 157 control of a mechanical brake the mechanical brake is used for holding the motor and driven machinery at zero speed when the drive is stopped, or not powered. Example the figure below shows a brake control application example. Warning! Make sure that the machinery into which the...

  • Page 158: Operation Time Scheme

    158 program features operation time scheme the time scheme below illustrates the operation of the brake control function. See also section state shifts on page 159 . T od t cd n cs t md 1 2 3 4 7 i s /t s i mem /t mem inverter modulating motor magnetized open brake command (ro/do) internal speed ref...

  • Page 159: State Shifts

    Program features 159 state shifts 1/1/1 0/1/1 1/1/0 1/1/0 1) 2) 3) 4) 7) 8) 5) 0/0/1 9) 6) a a state (symbol ) - nn: state name - x/y/z: state outputs/operations x = 1 open the brake. The relay output set to brake on/off control energizes. Y = 1 forced start. The function keeps the internal start on...

  • Page 160: Settings

    160 program features settings parameter additional information 1401 / 1805 mechanical brake activation through ro 1 / do 1402 / 1403 / 1410 mechanical brake activation through ro 2…4. With option mrel-01 only. 2112 zero speed delay group 43 mech brk control brake function settings.

  • Page 161: Jogging

    Program features 161 jogging the jogging function is typically used to control a cyclical movement of a machine section. One push button controls the drive through the whole cycle: when it is on, the drive starts, accelerates to a preset speed at a preset rate. When it is off, the drive decelerates ...

  • Page 162: Settings

    162 program features note: the jogging speed overrides the constant speeds. Note: the jogging uses ramp stop even if parameter 2102 stop function selection is coast . Note: the ramp shape time is set to zero during the jogging (ie linear ramp). Jogging function uses constant speed 7 as jogging speed...

  • Page 163: Timed Functions

    Program features 163 timed functions a variety of drive functions can be time controlled, eg start/stop and ext1/ext2 control. The drive offers • four start and stop times ( start time 1 … start time 4 , stop time 1 … stop time 4 ) • four start and stop days ( start day 1 … start day 4 , stop day 1 ...

  • Page 164: Example

    164 program features a parameter which is triggered by a timed function can be connected to only one timed function at a time. You can use the timed functions assistant for easy configuring. For more information on the assistants, see section assistants mode on page 98 . Example air conditioning is ...

  • Page 165: Settings

    Program features 165 settings timer drive start and stop can be controlled with timer functions. Settings diagnostics counter drive start and stop can be controlled with counter functions. The counter function can also be used as state change trigger signal in sequence programming. See section seque...

  • Page 166: Diagnostics

    166 program features diagnostics sequence programming the drive can be programmed to perform a sequence where the drive shifts typically through 1…8 states. User defines the operation rules for the whole sequence and for each state. The rules of a particular state are effective when the sequence pro...

  • Page 167: Diagnostics

    Program features 167 diagnostics 1402 / 1403 / 1410 sequence programming output through relay output ro 2…4. With option mrel-01 only. 1501 sequence programming output through ao 1601 run enable activation/deactivation 1805 sequence programming output through do group 19 timer & counter state change...

  • Page 168: State Shifts

    168 program features state shifts sequence programming enable go to state n (par 8426 , 8427 )* state 1 (par. 8420 … 8424 ) state 2 (par. 8430…8434) state 3 (par. 8440…8444) state 4 (par. 8450…8454) state 5 (par. 8460…8464) state 6 (par. 8470…8474) state 7 (par. 8480…8484) state 8 (par. 8490…8494) g...

  • Page 169: Example 1

    Program features 169 example 1 sequence programming is activated by digital input di1. St1: drive is started in reverse direction with -50 hz reference and 10 s ramp time. State 1 is active for 40 s. St2: drive is accelerated to 20 hz with 60 s ramp time. State 2 is active for 120 s. St3: drive is a...

  • Page 170: Example 2

    170 program features example 2 drive is programmed for traverse control with 30 sequences. Sequence programming is activated by digital input di1 st1: drive is started in forward direction with ai1 (ai1 + 50% - 50%) reference and ramp pair 2. State shifts to the next state when reference is reached....

  • Page 171

    Program features 171 st2: drive is accelerated with ai1 + 15% (ai1 + 65% - 50%) reference and 1.5 s ramp time. State shifts to the next state when reference is reached. If reference is not reached within 2 s, state shifts to state 8 (error state). St3: drive is decelerated with ai1 + 10% (ai1 + 60% ...

  • Page 172

    172 program features parameter setting additional information 1002 ext2 commands seq prog start, stop, direction commands for ext2 1102 ext1/ext2 sel ext2 ext2 activation 1106 ref2 select ai1+seq prog sequence programming output as ref2 1201 const speed sel not sel deactivation of constant speeds 14...

  • Page 173

    Program features 173 st1 st2 st3 st4 additional information par. Setting par. Setting par. Setting par. Setting 8420 st1 ref sel 50% 8430 65% 8440 60% 8450 35% state reference 8421 st1 commands start frw 8431 start frw 8441 start frw 8451 start frw run, direction and stop commands 8422 st1 ramp -0.2...

  • Page 174

    174 program features safe torque off (sto) function see appendix: safe torque off (sto) on page 399 ..

  • Page 175: What This Chapter Contains

    Actual signals and parameters 175 actual signals and parameters what this chapter contains the chapter describes the actual signals and parameters and gives the fieldbus equivalent values for each signal/parameter. It also contains a table of the default values for the different macros. Terms and ab...

  • Page 176: Fieldbus Equivalent

    176 actual signals and parameters fieldbus equivalent example: if 2017 max torque 1 (see page 217 ) is set from an external control system, an integer value of 1000 corresponds to 100.0%. All the read and sent values are limited to 16 bits (-32768…32767). Default values with different macros when ap...

  • Page 177

    Actual signals and parameters 177 1103 ref1 select . That would mean a mismatched duplicate functionality for di3 and di4: either constant speed or acceleration and deceleration. The function that is not required must be disabled. In this case the constant speed selection must be disabled by setting...

  • Page 178: Actual Signals

    178 actual signals and parameters actual signals actual signals no. Name/value description fbeq 01 operating data basic signals for monitoring the drive (read-only) 0101 speed & dir calculated motor speed in rpm. A negative value indicates reverse direction. 1 = 1 rpm 0102 speed calculated motor spe...

  • Page 179

    Actual signals and parameters 179 0129 pid 2 setpnt setpoint signal (reference) for the pid2 controller. Unit depends on parameter 4106 units and 4107 unit scale settings. - 0130 pid 1 fbk feedback signal for the process pid1 controller. Unit depends on parameter 4006 units , 4007 unit scale and 402...

  • Page 180

    180 actual signals and parameters 0147 mech revs mechanical revolutions, ie the motor shaft revolutions calculated by the encoder 1 = 1 0148 z pls detected encoder zero pulse detector. 0 = not detected, 1 = detected. 1 = 1 0150 cb temp temperature of the drive control board in degrees celsius (0.0…1...

  • Page 181

    Actual signals and parameters 181 0173 ro 2-4 status status of the relays in the mrel-01 relay output extension module. See mrel-01 relay output extension module user's manual (3aua0000035974 [english]). Example: 100 = ro 2 is on, ro 3 and ro 4 are off. 0179 brake torque mem vector control: torque v...

  • Page 182

    182 actual signals and parameters bit 14 = ext fault 2 bit 15 = earth fault 0306 fault word 2 a 16-bit data word. For the possible causes and remedies and fieldbus equivalents, see chapter fault tracing on page 335 . Bit 0 = underload bit 1 = therm fail bit 2…3 = reserved bit 4 = curr meas bit 5 = s...

  • Page 183

    Actual signals and parameters 183 bit 2 = undervoltage bit 3 = dir lock bit 4 = io comm bit 5 = ai1 loss bit 6 = ai2 loss bit 7 = panel loss bit 8 = device overtemp bit 9 = motor temp bit 10 = underload bit 11 = motor stall bit 12 = autoreset bit 13…15 = reserved 0309 alarm word 2 a 16-bit data word...

  • Page 184

    184 actual signals and parameters 0403 fault time 2 time at which the latest fault occurred. Format on the assistant control panel: real time (hh:mm:ss) if the real time clock is operating. / time elapsed after the power-on (hh:mm:ss minus the whole days stated by signal 0402 fault time 1 ) if real ...

  • Page 185: Parameters

    Actual signals and parameters 185 parameters all parameters no. Name/value description def/fbeq 10 start/stop/dir the sources for external start, stop and direction control 1001 ext1 commands defines the connections and the source for the start, stop and direction commands for external control locat...

  • Page 186

    186 actual signals and parameters keypad start, stop and direction commands through control panel when ext1 is active. To control the direction, parameter 1003 direction setting must be request . 8 di1f,2r start, stop and direction commands through digital inputs di1 and di2. Parameter 1003 directio...

  • Page 187

    Actual signals and parameters 187 seq prog start, stop and direction commands through sequence programming. See parameter group 84 sequence prog . 26 1002 ext2 commands defines the connections and the source for the start, stop and direction commands for external control location 2 (ext2). Not sel s...

  • Page 188

    188 actual signals and parameters ext1 ext1 active. The control signal sources are defined by parameters 1001 ext1 commands and 1103 ref1 select . 0 di1 digital input di1. 0 = ext1, 1 = ext2. 1 di2 see selection di1 . 2 di3 see selection di1 . 3 di4 see selection di1 . 4 di5 see selection di1 . 5 ex...

  • Page 189

    Actual signals and parameters 189 ai1/joyst analog input ai1 as joystick. The minimum input signal runs the motor at the maximum reference in the reverse direction, the maximum input at the maximum reference in the forward direction. Minimum and maximum references are defined by parameters 1104 ref1...

  • Page 190

    190 actual signals and parameters di3u,4d(rnc) digital input di3: reference increase. Digital input di4: reference decrease. Stop command resets the reference to zero. The reference is not saved if the control source is changed (from ext1 to ext2, from ext2 to ext1 or from loc to rem). Parameter 220...

  • Page 191

    Actual signals and parameters 191 0.0…500.0 hz / 0…30000 rpm minimum value in rpm. Hz if parameter 9904 motor ctrl mode setting is scalar: freq . Example: analog input ai1 is selected as the reference source (value of parameter 1103 is ai1 ). The reference minimum and maximum correspond to the 1301 ...

  • Page 192

    192 actual signals and parameters keypad(rnc) see parameter 1103 ref1 select . 20 keypad(nc) see parameter 1103 ref1 select . 21 di4u,5d see parameter 1103 ref1 select . 30 di4u,5d(nc) see parameter 1103 ref1 select . 31 freq input see parameter 1103 ref1 select . 32 seq prog see parameter 1103 ref1...

  • Page 193

    Actual signals and parameters 193 di1,2 constant speed selection through digital inputs di1 and di2.1 = di active, 0 = di inactive. 7 di2,3 see selection di1,2 . 8 di3,4 see selection di1,2 . 9 di4,5 see selection di1,2 . 10 di1,2,3 constant speed selection through digital inputs di1, di2 and di3. 1...

  • Page 194

    194 actual signals and parameters di3(inv) speed defined by parameter 1202 const speed 1 is activated through inverted digital input di3. 0 = active, 1 = inactive. -3 di4(inv) speed defined by parameter 1202 const speed 1 is activated through inverted digital input di4. 0 = active, 1 = inactive. -4 ...

  • Page 195

    Actual signals and parameters 195 1205 const speed 4 defines constant speed (or drive output frequency) 4. E: 20.0 hz u: 24.0 hz 0.0…500.0 hz / 0…30000 rpm speed in rpm. Output frequency in hz if parameter 9904 motor ctrl mode setting is scalar: freq . 1 = 0.1 hz / 1 rpm 1206 const speed 5 defines c...

  • Page 196

    196 actual signals and parameters 1209 timed mode sel selects timed function activated speed. Timed function can be used to change between the external reference and constant speeds when parameter 1201 const speed sel selection is timed func 1 … timed func 4 or timed fun1&2 . Cs1/2/3/4 ext/cs1/2/3 w...

  • Page 197

    Actual signals and parameters 197 cs1/2/3/4 when parameter 1201 const speed sel = timed func 1 … timed func 4 , this timed function selects a constant speed. 1 = timed function active, 0 = timed function inactive. When parameter 1201 const speed sel = timed fun1&2 , timed functions 1 and 2 select a ...

  • Page 198

    198 actual signals and parameters 1302 maximum ai1 defines the maximum %-value that corresponds to maximum ma/(v) signal for analog input ai1. When used as a reference, the value corresponds to the reference maximum setting. 0…20 ma 0…100% 4…20 ma 20…100% -10…10 ma -50…50% example: if ai1 is selecte...

  • Page 199

    Actual signals and parameters 199 14 relay outputs status information indicated through relay output, and relay operating delays. Note: relay outputs 2…4 are available only if the mrel-01 relay output extension module is connected to the drive. See mrel-01 relay output extension module user's manual...

  • Page 200

    200 actual signals and parameters overvoltag e alarm/fault by overvoltage protection function 22 drive temp alarm/fault by drive overtemperature protection function 23 undervolta ge alarm/fault by undervoltage protection function 24 ai1 loss analog input ai1 signal is lost. 25 ai2 loss analog input ...

  • Page 201

    Actual signals and parameters 201 timed func 3 timed function 3 is active. See parameter group 36 timed functions . 39 timed func 4 timed function 4 is active. See parameter group 36 timed functions . 40 m.Trig fan cooling fan running time counter is triggered. See parameter group 29 maintenance tri...

  • Page 202

    202 actual signals and parameters 1406 ro 2 on delay see parameter 1404 ro 1 on delay . 0.0 s 1407 ro 2 off delay see parameter 1405 ro 1 off delay . 0.0 s 1408 ro 3 on delay see parameter 1404 ro 1 on delay . 0.0 s 1409 ro 3 off delay see parameter 1405 ro 1 off delay . 0.0 s 1410 relay output 4 se...

  • Page 203

    Actual signals and parameters 203 1505 maximum ao1 defines the maximum value for the analog output signal ao. See the figure for parameter 1502 ao1 content min . 20.0 ma 0.0…20.0 ma maximum value 1 = 0.1 ma 1506 filter ao1 defines the filter time constant for analog output ao, ie the time within whi...

  • Page 204

    204 actual signals and parameters not saved parameter changes from the control panel are not stored into the permanent memory. To store changed parameter values, set parameter 1607 param save value to save… . 2 1603 pass code selects the pass code for the parameter lock (see parameter 1602 parameter...

  • Page 205

    Actual signals and parameters 205 1605 user par set chg enables the change of the user parameter set through a digital input. See parameter 9902 applic macro . The change is only allowed when the drive is stopped. During the change, the drive will not start. Note: always save the user parameter set ...

  • Page 206

    206 actual signals and parameters di4(inv) see selection di1(inv) . -4 di1,2(inv) user parameter set selection through inverted digital inputs di1 and di2. 1 = di inactive, 0 =di active. -7 di2,3(inv) see selection di1,2 . -8 di3,4(inv) see selection di1,2 . -9 di4,5(inv) see selection di1,2 . -10 1...

  • Page 207

    Actual signals and parameters 207 save… saving in progress 1 1608 start enable 1 selects the source for the start enable 1 signal. Note: functionality of the start enable signal is different from the run enable signal. Example: external damper control application using start enable and run enable. M...

  • Page 208

    208 actual signals and parameters comm fieldbus interface as the source for the inverted start enable (start disable) signal, ie control word 0302 fb cmd word 2 bit 18 (bit 19 for start enable 2). The control word is sent by the fieldbus controller through the fieldbus adapter or embedded fieldbus (...

  • Page 209

    Actual signals and parameters 209 auto automatic fan control. The fan is switched on when the drive is modulating. After the drive has stopped, the fan stays on until the temperature of the drive has dropped below 55 °c. The fan then remains switched off until either the drive is started or the temp...

  • Page 210

    210 actual signals and parameters 1809 fo content min defines the minimum frequency output fo signal value. Signal is selected with parameter 1808 fo content sel . Fo minimum and maximum correspond to 1811 minimum fo and 1812 maximum fo settings as follows: - x…x setting range depends on parameter 1...

  • Page 211

    Actual signals and parameters 211 di1 timer start through digital input di1. Timer start on the rising edge of digital input di1. Note: timer start is not possible when reset is active (parameter 1903 timer reset ). 1 di2 see selection di1 . 2 di3 see selection di1 . 3 di4 see selection di1 . 4 di5 ...

  • Page 212

    212 actual signals and parameters di5 see selection di1 . 5 enabled counter enabled 6 1905 counter limit defines the counter limit. 1000 0…65535 limit value 1 = 1 1906 counter input selects the input signal source for the counter. Pls in(di 5) pls in(di 5) digital input di5 pulses. When a pulse is d...

  • Page 213

    Actual signals and parameters 213 reset reset enabled 9 1908 counter res val defines the value for the counter after reset. 0 0…65535 counter value 1 = 1 1909 count divider defines the divider for the pulse counter. 0 0…12 pulse counter divider n. Every 2 n bit is counted. 1 = 1 1910 count direction...

  • Page 214

    214 actual signals and parameters di1 start/stop command through digital input di1. When parameter 1001 ext1 commands value is counter stop : 1 = start. Stop when counter limit defined by parameter 1905 counter limit has been exceeded. When parameter 1001 value is counter start : 1 = stop. Start whe...

  • Page 215

    Actual signals and parameters 215 2005 overvolt ctrl activates or deactivates the overvoltage control of the intermediate dc link. Fast braking of a high inertia load causes the voltage to rise to the overvoltage control limit. To prevent the dc voltage from exceeding the limit, the overvoltage cont...

  • Page 216

    216 actual signals and parameters 2008 maximum freq defines the maximum limit for the drive output frequency. E: 50.0 hz u: 60.0 hz 0.0…600.0 hz maximum frequency 1 = 0.1 hz 2013 min torque sel selects the minimum torque limit for the drive. Min torque 1 min torque 1 value defined by parameter 2015 ...

  • Page 217

    Actual signals and parameters 217 comm fieldbus interface as the source for the torque limit 1/2 selection, ie control word 0301 fb cmd word 1 bit 15. The control word is sent by the fieldbus controller through the fieldbus adapter or embedded fieldbus (modbus) to the drive. For the control word bit...

  • Page 218

    218 actual signals and parameters 2021 max speed sel maximum speed source for torque control par 2002 par 2002 value of parameter 2002 maximum speed 0 ext ref 1 value of signal 0111 external ref 1 1 21 start/stop start and stop modes of the motor 2101 start function selects the motor starting method...

  • Page 219

    Actual signals and parameters 219 torq boost torque boost should be selected if a high break-away torque is required. Used only when parameter 9904 motor ctrl mode setting is scalar: freq . The drive pre-magnetizes the motor with dc current before the start. The pre-magnetizing time is defined by pa...

  • Page 220

    220 actual signals and parameters speed comp fwd speed compensation is used for constant distance braking if the direction of rotation is forward. Speed difference (between used speed and maximum speed) is compensated by running the drive with current speed before the motor is stopped along a ramp. ...

  • Page 221

    Actual signals and parameters 221 dc hold dc hold function active. Dc hold is not possible if parameter 9904 motor ctrl mode setting is scalar: freq . When both the reference and the motor speed drop below the value of parameter 2105 dc hold speed , the drive will stop generating sinusoidal current ...

  • Page 222

    222 actual signals and parameters 2108 start inhibit sets the start inhibit function on or off. If the drive is not actively started and running, the start inhibit function ignores a pending start command in any of the following situations and a new start command is required: • a fault is reset. • r...

  • Page 223

    Actual signals and parameters 223 2112 zero speed delay defines the delay for the zero speed delay function. The function is useful in applications where a smooth and quick restarting is essential. During the delay the drive knows accurately the rotor position. No zero speed delay the drive receives...

  • Page 224

    224 actual signals and parameters comm fieldbus interface as the source for ramp pair 1/2 selection, ie control word 0301 fb cmd word 1 bit 10. The control word is sent by the fieldbus controller through the fieldbus adapter or embedded fieldbus (modbus) to the drive. For the control word bits, see ...

  • Page 225

    Actual signals and parameters 225 2203 deceler time 1 defines the deceleration time 1, ie the time required for the speed to change from the value defined by parameter 2008 maximum freq (in scalar control) / 2002 maximum speed (in vector control) to zero. The control mode is selected by parameter 99...

  • Page 226

    226 actual signals and parameters 2205 acceler time 2 defines the acceleration time 2, ie the time required for the speed to change from zero to the speed defined by parameter 2008 maximum freq (in scalar control) / 2002 maximum speed (in vector control). The control mode is selected by parameter 99...

  • Page 227

    Actual signals and parameters 227 di1(inv) inverted digital input di1. 0 = ramp input is forced to zero. Ramp output will ramp to zero according to the used ramp time. -1 di2(inv) see selection di1(inv). -2 di3(inv) see selection di1(inv). -3 di4(inv) see selection di1(inv). -4 di5(inv) see selectio...

  • Page 228

    228 actual signals and parameters 2302 integration time defines an integration time for the speed controller. The integration time defines the rate at which the controller output changes when the error value is constant. The shorter the integration time, the faster the continuous error value is corr...

  • Page 229

    Actual signals and parameters 229 2303 derivation time defines the derivation time for the speed controller. Derivative action boosts the controller output if the error value changes. The longer the derivation time, the more the speed controller output is boosted during the change. If the derivation...

  • Page 230

    230 actual signals and parameters 2304 acc compensati on defines the derivation time for acceleration/(deceleration) compensation. In order to compensate inertia during acceleration, a derivative of the reference is added to the output of the speed controller. The principle of a derivative action is...

  • Page 231

    Actual signals and parameters 231 2402 torq ramp down defines the torque reference ramp down time, ie the minimum time for the reference to decrease from the nominal motor torque to zero. 0.00 s 0.00…120.00 s time 1 = 0.01 s 25 critical speeds speed bands within which the drive is not allowed to ope...

  • Page 232

    232 actual signals and parameters 2506 crit speed 3 lo see parameter 2502 crit speed 1 lo . 0.0 hz / 1 rpm 0.0…500.0 hz / 0…30000 rpm see parameter 2502 . 1 = 0.1 hz / 1 rpm 2507 crit speed 3 hi see parameter 2503 crit speed 1 hi . 0.0 hz / 1 rpm 0.0…500.0 hz / 0…30000 rpm see parameter 2503 . 1 = 0...

  • Page 233

    Actual signals and parameters 233 2603 ir comp volt defines the output voltage boost at zero speed (ir compensation). The function is useful in applications with a high break-away torque when vector control cannot be applied. To prevent overheating, set ir compensation voltage as low as possible. No...

  • Page 234

    234 actual signals and parameters 2606 switching freq defines the switching frequency of the drive. Higher switching frequency results in lower acoustic noise. In multimotor systems, do not change the switching frequency from the default value. See also parameter 2607 switch freq ctrl and section sw...

  • Page 235

    Actual signals and parameters 235 on (load) the drive is started with 4 khz switching frequency to gain maximum output during the start. After start-up, the switching frequency is controlled towards the selected value (parameter 2607 switch freq ctrl ) if the output current or the temperature allows...

  • Page 236

    236 actual signals and parameters 2610 user defined u1 defines the first voltage point of the custom u/f curve at the frequency defined by parameter 2611 user defined f1 . See section custom u/f ratio on page 141 . 19% of u n 0…120% of u n v voltage 1 = 1 v 2611 user defined f1 defines the first fre...

  • Page 237

    Actual signals and parameters 237 2621 smooth start selects the forced current vector rotation mode at low speeds. When the smooth start mode is selected, the rate of acceleration is limited by the acceleration and deceleration ramp times (parameters 2202 and 2203 ). If the process driven by the per...

  • Page 238

    238 actual signals and parameters 2904 revolution act defines the actual value for the motor revolution counter. When parameter 2903 revolution trig has been set to a non zero value, the counter starts. When the actual value of the counter exceeds the value defined by parameter 2903 , a maintenance ...

  • Page 239

    Actual signals and parameters 239 fault the drive trips on fault ai1 loss ( 0007 ) / ai2 loss ( 0008 ) and the motor coasts to stop. Fault limit is defined by parameter 3021 ai1 fault limit / 3022 ai2 fault limit . 1 const sp 7 the drive generates alarm ai1 loss ( 2006 ) / ai2 loss ( 2007 ) and sets...

  • Page 240

    240 actual signals and parameters di2 see selection di1 . 2 di3 see selection di1 . 3 di4 see selection di1 . 4 di5 see selection di1 . 5 di1(inv) external fault indication through inverted digital input di1. 0: fault trip on ext fault 1 ( 0014 ). Motor coasts to stop. 1: no external fault. -1 di2(i...

  • Page 241

    Actual signals and parameters 241 3007 mot load curve defines the load curve together with parameters 3008 zero speed load and 3009 break point freq . With the default value 100%, motor overload protection is functioning when the constant current exceeds 127% of the parameter 9906 motor nom curr val...

  • Page 242

    242 actual signals and parameters 3009 break point freq defines the load curve together with parameters 3007 mot load curve and 3008 zero speed load . Example: thermal protection trip times when parameters 3006 … 3008 have default values. 35 hz 1…250 hz drive output frequency at 100% load 1 = 1 hz a...

  • Page 243

    Actual signals and parameters 243 3010 stall function selects how the drive reacts to a motor stall condition. The protection wakes up if the drive has operated in a stall region (see the figure below) longer than the time set by parameter 3012 stall time . In vector control the user defined limit =...

  • Page 244

    244 actual signals and parameters fault the drive trips on fault underload ( 0017 ) and the motor coasts to stop. Note: set parameter value to fault only after the drive id run is performed! If fault is selected, the drive may generate an underload fault during id run. 1 alarm the drive generates al...

  • Page 245

    Actual signals and parameters 245 3017 earth fault selects how the drive reacts when an earth (ground) fault is detected in the motor or the motor cable. Note: disabling earth (ground) fault may void the warranty. Enable disable no action 0 enable the drive trips on fault earth fault ( 0016 ) when t...

  • Page 246

    246 actual signals and parameters 3023 wiring fault selects how the drive reacts when incorrect input power and motor cable connection is detected (ie the input power cable is connected to the motor connection of the drive). Note: disabling wiring fault (ground fault) may void the warranty. Enable d...

  • Page 247

    Actual signals and parameters 247 0…5 number of the automatic resets 1 = 1 3102 trial time defines the time for the automatic fault reset function. See parameter 3101 nr of trials . 30.0 s 1.0…600.0 s time 1 = 0.1 s 3103 delay time defines the time that the drive will wait after a fault before attem...

  • Page 248

    248 actual signals and parameters 32 supervision signal supervision. Supervision status can be monitored with relay or transistor output. See parameter groups 14 relay outputs and 18 freq in & tran out . 3201 superv 1 param selects the first supervised signal. Supervision limits are defined by param...

  • Page 249

    Actual signals and parameters 249 example 2: if 3202 superv 1 lim lo > 3203 superv 1 lim hi the lower limit 3203 superv 1 lim hi remains active until the supervised signal exceeds the higher limit 3202 superv 1 lim lo , making it the active limit. The new limit remains active until the supervised si...

  • Page 250

    250 actual signals and parameters 3205 superv 2 lim lo defines the low limit for the second supervised signal selected by parameter 3204 superv 2 param . Supervision wakes up if the value is below the limit. - x…x setting range depends on parameter 3204 setting. - 3206 superv 2 lim hi defines the hi...

  • Page 251

    Actual signals and parameters 251 0000…ffff hex eg 400e hex 34 panel display selection of actual signals to be displayed on the panel 3401 signal1 param selects the first signal to be displayed on the control panel in the output mode. 103 0 = not selected 101…180 parameter index in group 01 operatin...

  • Page 252

    252 actual signals and parameters 3404 output1 dsp form defines the format for the displayed signal (selected by parameter 3401 signal1 param ). Direct +/-0 signed/unsigned value. Unit is selected by parameter 3405 output1 unit . Example: pi (3.14159) 0 +/-0.0 1 +/-0.00 2 +/-0.000 3 +0 4 +0.0 5 +0.0...

  • Page 253

    Actual signals and parameters 253 mwh megawatt hour 18 m/s meters per second 19 m3/h cubic meters per hour 20 dm3/s cubic decimeters per second 21 bar bar 22 kpa kilopascal 23 gpm gallons per minute 24 psi pounds per square inch 25 cfm cubic feet per minute 26 ft foot 27 mgd millions of gallons per ...

  • Page 254

    254 actual signals and parameters inh2o inches of water 58 in wg inches of water gauge 59 ft wg feet on water gauge 60 lbsi pounds per squared inch 61 ms millisecond 62 mrev millions of revolutions 63 d days 64 inwc inches of water column 65 m/min meters per minute 66 nm newton meter 67 km3/h thousa...

  • Page 255

    Actual signals and parameters 255 3409 signal2 min defines the minimum value for the signal selected by parameter 3408 signal2 param . See parameter 3402 signal1 min . - x…x setting range depends on parameter 3408 setting. - 3410 signal2 max defines the maximum value for the signal selected by param...

  • Page 256

    256 actual signals and parameters 3420 output3 min sets the minimum display value for the signal selected by parameter 3415 signal3 param . See parameter 3402 signal1 min . - x…x setting range depends on parameter 3415 signal3 param setting. - 3421 output3 max sets the maximum display value for the ...

  • Page 257

    Actual signals and parameters 257 ptc the function is active. The temperature is supervised using one ptc sensor. Analog output ao feeds constant current through the sensor. The resistance of the sensor increases sharply as the motor temperature rises over the ptc reference temperature (tref), as do...

  • Page 258

    258 actual signals and parameters di3 digital input di3. Used when parameter 3501 sensor type value is set to therm(0) / therm(1) . 5 di4 digital input di4. Used when parameter 3501 sensor type value is set to therm(0) / therm(1) . 6 di5 digital input di5. Used when parameter 3501 sensor type value ...

  • Page 259

    Actual signals and parameters 259 3602 start time 1 defines the daily start time 1. The time can be changed in 2-second steps. 00:00:00 00:00:00… 23:59:58 hours:minutes:seconds. Example: if parameter value is set to 07:00:00, timed function 1 is activated at 7:00 (7 a.M). 3603 stop time 1 defines th...

  • Page 260

    260 actual signals and parameters see parameter 3603 stop time 1 . 3616 start day 4 see parameter 3604 start day 1 . See parameter 3604 start day 1 . 3617 stop day 4 see parameter 3605 stop day 1 . See parameter 3605 stop day 1 . 3622 booster sel selects the source for the booster activation signal....

  • Page 261

    Actual signals and parameters 261 t4 time period 4 8 t1+t4 time periods 1 and 4 9 t2+t4 time periods 2 and 4 10 t1+t2+t4 time periods 1, 2 and 4 11 t3+t4 time periods 4 and 3 12 t1+t3+t4 time periods 1, 3 and 4 13 t2+t3+t4 time periods 2, 3 and 4 14 t1+t2+t3+t4 time periods 1, 2, 3 and 4 15 booster ...

  • Page 262

    262 actual signals and parameters 4002 integration time defines the integration time for the process pid1 controller. The integration time defines the rate at which the controller output changes when the error value is constant. The shorter the integration time, the faster the continuous error value...

  • Page 263

    Actual signals and parameters 263 4003 derivation time defines the derivation time for the process pid controller. Derivative action boosts the controller output if the error value changes. The longer the derivation time, the more the speed controller output is boosted during the change. If the deri...

  • Page 264

    264 actual signals and parameters 0…4 example: pi (3.141593) 1 = 1 4008 0% value defines together with parameter 4009 100% value the scaling applied to the pid controller’s actual values. 0.0 x…x unit and range depend on the unit and scale defined by parameters 4006 units and 4007 unit scale . 4009 ...

  • Page 265

    Actual signals and parameters 265 di3u,4d(nc) digital input di3: reference increase. Digital input di4: reference decrease. The program stores the active reference (not reset by a stop command). The reference is not saved if the control source is changed from ext1 to ext2, from ext2 to ext1 or from ...

  • Page 266

    266 actual signals and parameters 4014 fbk sel selects the process actual value (feedback signal) for the process pid controller: the sources for the variables act1 and act2 are further defined by parameters 4016 act1 input and 4017 act2 input . Act1 act1 act1 1 act1-act2 subtraction of act1 and act...

  • Page 267

    Actual signals and parameters 267 4018 act1 minimum sets the minimum value for act1. Scales the source signal used as the actual value act1 (defined by parameter 4016 act1 input ). For parameter 4016 values 6 ( comm act 1 ) and 7 ( comm act 2 ) scaling is not done. A = normal; b = inversion (act1 mi...

  • Page 268

    268 actual signals and parameters di1 the function is activated/deactivated through digital input di1.1 = activation, 0 = deactivation. The internal sleep criteria set by parameters 4023 pid sleep level and 4025 wake-up dev are not effective. The sleep start and stop delay parameters 4024 pid sleep ...

  • Page 269

    Actual signals and parameters 269 4023 pid sleep level defines the start limit for the sleep function. If the motor speed is below a set level ( 4023 ) longer than the sleep delay ( 4024 ), the drive shifts to the sleeping mode: the motor is stopped and the control panel shows alarm message pid slee...

  • Page 270

    270 actual signals and parameters 4025 wake-up dev defines the wake-up deviation for the sleep function. The drive wakes up if the process actual value deviation from the pid reference value exceeds the set wake-up deviation ( 4025 ) longer than the wake-up delay ( 4026 ). Wake-up level depends on p...

  • Page 271

    Actual signals and parameters 271 di2(inv) see selection di1(inv) . -2 di3(inv) see selection di1(inv) . -3 di4(inv) see selection di1(inv) . -4 di5(inv) see selection di1(inv) . -5 41 process pid set 2 process pid (pid1) control parameter set 2. See section pid control on page 149 . 4101 gain see p...

  • Page 272

    272 actual signals and parameters 4125 wake-up dev see parameter 4025 wake-up dev . 4126 wake-up delay see parameter 4026 wake-up delay . 42 ext / trim pid external/trim pid (pid2) control. See section pid control on page 149 . 4201 gain see parameter 4001 gain . 4202 integration time see parameter ...

  • Page 273

    Actual signals and parameters 273 di3 see selection di1 . 3 di4 see selection di1 . 4 di5 see selection di1 . 5 drive run activation at drive start. Start (drive running) = active. 7 on activation at drive power-up. Power-up (drive powered) = active. 8 timed func 1 activation by a timed function. Ti...

  • Page 274

    274 actual signals and parameters 4233 trim selection selects whether the trimming is used for correcting the speed or torque reference. See section reference trimming on page 129 . Speed/f req speed/freq speed reference trimming 0 torque torque reference trimming (only for ref2 (%)) 1 43 mech brk c...

  • Page 275

    Actual signals and parameters 275 0 = not sel 0…10000 ms magnetizing time. If parameter value is set to zero, the function is disabled. 1 = 1 ms 4306 runtime freq lvl defines the brake close speed. When frequency falls below the set level during run, the brake is closed. The brake is re- opened when...

  • Page 276

    276 actual signals and parameters 51 ext comm module the parameters need to be adjusted only when a fieldbus adapter module (optional) is installed and activated by parameter 9802 comm prot sel . For more details on the parameters, refer to the manual of the fieldbus module and chapter fieldbus cont...

  • Page 277

    Actual signals and parameters 277 time out a time-out has occurred in the communication between the adapter and the drive. 2 config error adapter configuration error: the major or minor revision code of the common program revision in the fieldbus adapter module is not the revision required by the mo...

  • Page 278

    278 actual signals and parameters 8 even 1 8 data bits, even parity indication bit, one stop bit 2 8 odd 1 8 data bits, odd parity indication bit, one stop bit 3 5204 ok messages number of valid messages received by the drive. During normal operation, this number increases constantly. 0 0…65535 numb...

  • Page 279

    Actual signals and parameters 279 8 none 2 no parity bit, two stop bits, 8 data bits 1 8 even 1 even parity indication bit, one stop bit, 8 data bits 2 8 odd 1 odd parity indication bit, one stop bit, 8 data bits 3 5305 efb ctrl profile selects the communication profile. See section communication pr...

  • Page 280

    280 actual signals and parameters 5318 efb par 18 for modbus: sets an additional delay before the drive begins transmitting response to the master request. 0 0…65535 delay in milliseconds 1 = 1 5319 efb par 19 abb drives profile ( abb drv lim or abb drv full ) control word. Read only copy of the fie...

  • Page 281

    Actual signals and parameters 281 1…6 control and status data words 101…9999 drive parameter 5502 fba data out 2 see 5501 fba data out 1 . … … … 5510 fba data out 10 see 5501 fba data out 1 . 84 sequence prog sequence programming. See section sequence programming on page 166 . 8401 seq prog enable e...

  • Page 282

    282 actual signals and parameters 8402 seq prog start selects the source for the sequence programming activation signal. When sequence programming is activated, the programming starts from the previously used state. If sequence programming activation signal is lost, the sequence programming is stopp...

  • Page 283

    Actual signals and parameters 283 di1(inv) pause signal through inverted digital input di1. 0 = active, 1 = inactive. -1 di2(inv) see selection di1(inv) . -2 di3(inv) see selection di1(inv) . -3 di4(inv) see selection di1(inv) . -4 di5(inv) see selection di1(inv) . -5 not sel no pause signal 0 di1 p...

  • Page 284

    284 actual signals and parameters state 5 state is forced to state 5. 5 state 6 state is forced to state 6. 6 state 7 state is forced to state 7. 7 state 8 state is forced to state 8. 8 8406 seq logic val 1 defines the source for the logic value 1. Logic value 1 is compared to logic value 2 as defin...

  • Page 285

    Actual signals and parameters 285 not sel logic value 1 (no logic comparison) 0 and logic function: and 1 or logic function: or 2 xor logic function: xor 3 8408 seq logic val 2 see parameter 8406 seq logic val 1 . Not sel see parameter 8406 . 8409 seq logic oper 2 selects the operation between logic...

  • Page 286

    286 actual signals and parameters st1 to n from state 1 to state n. State n is defined by parameter 8427 st1 state n . 9 st2 to n from state 2 to state n. State n is defined by parameter 8427 st1 state n . 10 st3 to n from state 3 to state n. State n is defined by parameter 8427 st1 state n . 11 st4...

  • Page 287

    Actual signals and parameters 287 state 7 reset during state transition to state 7. Counter is reset, when the state has been reached. 12 state 8 reset during state transition to state 8. Counter is reset, when the state has been reached. 13 seq prog rst reset signal source defined by parameter 8404...

  • Page 288

    288 actual signals and parameters drive stop drive coast or ramps to stop depending on parameter 2102 stop function setting. 0 start frw direction or rotation is fixed to forward. If the drive is not already running, it is started according to parameter 2101 start function settings. 1 start rev dire...

  • Page 289

    Actual signals and parameters 289 ao=0 analog output value is set to zero. Relay and transistor outputs are frozen to the previously set value. 0.0 0.1…100.0% value written to signal 0170 seq prog ao val . Value can be connected to control analog output ao by setting parameter 1501 ao1 content sel v...

  • Page 290

    290 actual signals and parameters ai1lo1 ordi5 state change when ai1 value 8412 seq val 1 low value or when di5 is active. 12 ai2hi1 ordi5 state change when ai2 value > par. 8411 seq val 1 high value or when di5 is active. 13 ai 1 low 2 state change when ai1 value 8414 seq val 2 low value. 14 ai 1 h...

  • Page 291

    Actual signals and parameters 291 ai2lo2 ordly state change when ai2 value 8414 seq val 2 low value or after delay time defined by parameter 8424 st1 change dly has elapsed. 35 suprv1 over logic value according to supervision parameters 3201 … 3203 . See parameter group 32 supervision . 36 suprv2 ov...

  • Page 292

    292 actual signals and parameters at setpoint state change when drive output frequency/speed equals the reference value (= is within tolerance limits, ie the error is less than or equal to 1% of the maximum reference). 52 ai1 l1 & di5 state change when ai1 value 8412 seq val 1 low and when di5 is ac...

  • Page 293

    Actual signals and parameters 293 comm val1 #2 0135 comm value 1 bit 2. 1 = state change. 72 comm val1 #3 0135 comm value 1 bit 3. 1 = state change. 73 comm val1 #4 0135 comm value 1 bit 4. 1 = state change. 74 comm val1 #5 0135 comm value 1 bit 5. 1 = state change. 75 comm val1 #6 0135 comm value 1...

  • Page 294

    294 actual signals and parameters 98 options external serial communication activation 9802 comm prot sel activates the external serial communication and selects the interface. Not sel not sel no communication 0 std modbus embedded fieldbus. Interface: eia-485 provided by optional fmba-01 modbus adap...

  • Page 295

    Actual signals and parameters 295 abb standard standard macro for constant speed applications 1 3-wire 3-wire macro for constant speed applications 2 alternate alternate macro for start forward and start reverse applications 3 motor pot motor potentiometer macro for digital signal speed control appl...

  • Page 296

    296 actual signals and parameters 9903 motor type selects the motor type. Cannot be changed while the drive is running. Am am asynchronous motor. Three-phase ac voltage-supplied induction motor with squirrel cage rotor. 1 pmsm permanent magnet motor. Three-phase ac voltage- supplied synchronous moto...

  • Page 297

    Actual signals and parameters 297 9905 motor nom volt defines the nominal motor voltage. For asynchronous motors, must be equal to the value on the motor rating plate. For permanent magnet motors, the nominal voltage is the back emf voltage at nominal speed. If the voltage is given as voltage per rp...

  • Page 298

    298 actual signals and parameters 9910 id run this parameter controls a self-calibration process called the motor id run. During this process, the drive operates the motor and makes measurements to identify motor characteristics and create a model used for internal calculations. Off/idm agn off/idma...

  • Page 299

    Actual signals and parameters 299 9913 motor pole pairs calculated motor pole pair number (calculation is based on parameter 9907 motor nom freq and 9908 motor nom speed values). 0 - read-only 1 = 1 9914 phase inversion inverts two phases in the motor cable. This changes the direction of the motor r...

  • Page 300

    300 actual signals and parameters.

  • Page 301: Fieldbus Control With

    Fieldbus control with embedded fieldbus 301 fieldbus control with embedded fieldbus what this chapter contains the chapter describes how the drive can be controlled by external devices over a communication network using embedded fieldbus. System overview the drive can be connected to an external con...

  • Page 302

    302 fieldbus control with embedded fieldbus the drive can be set to receive all of its control information through the fieldbus interface, or the control can be distributed between the fieldbus interface and other available sources, eg digital and analog inputs. 1) embedded fieldbus (modbus) connect...

  • Page 303

    Fieldbus control with embedded fieldbus 303 setting up communication through the embedded modbus before configuring the drive for fieldbus control, the fmba-01 modbus adapter (if used) must be mechanically and electrically installed according to the instructions given in section attach the optional ...

  • Page 304: Drive Control Parameters

    304 fieldbus control with embedded fieldbus drive control parameters after the modbus communication has been set up, the drive control parameters listed in the table below should be checked and adjusted when necessary. The setting for fieldbus control column gives the value to use when the modbus in...

  • Page 305

    Fieldbus control with embedded fieldbus 305 output signal source selection abb drv dcu 1401 relay output 1 comm comm(-1) enables relay output ro control by signal 0134 comm ro word . 40134 for signal 0134 1501 ao1 content sel 135 directs the contents of the fieldbus reference 0135 comm value 1 to an...

  • Page 306

    306 fieldbus control with embedded fieldbus 2209 ramp input 0 comm ramp input to zero through 0301 fb cmd word 1 bit 13 ( ramp_in_0 ); with the abb drives profile 5319 efb par 19 bit 6 ( ramp_in_ zero ) 40001 bit 6 40031 bit 13 communication fault functions abb drv dcu 3018 comm fault func not sel f...

  • Page 307: Fieldbus Control Interface

    Fieldbus control with embedded fieldbus 307 fieldbus control interface the communication between a fieldbus system and the drive consists of 16-bit input and output data words (with the abb drives profile) and 32-bit input and output words (with the dcu profile). Control word and status word the con...

  • Page 308: Fieldbus References

    308 fieldbus control with embedded fieldbus fieldbus references reference selection and correction fieldbus reference (called comm in signal selection contexts) is selected by setting a reference selection parameter – 1103 ref1 select or 1106 ref2 select – to comm , comm+ai1 or comm*ai1 . When param...

  • Page 309

    Fieldbus control with embedded fieldbus 309 comm *ai1 comm(%) · (ai(%) / 50%) · (max-min) + min comm(%) · (ai(%) / 50%) · (max-min) - min maximum limit is defined by parameter 1105 ref1 max / 1108 ref2 max . Minimum limit is defined by parameter 1104 ref1 min / 1107 ref2 min . Setting when comm > 0 ...

  • Page 310: Fieldbus Reference Scaling

    310 fieldbus control with embedded fieldbus fieldbus reference scaling fieldbus references ref1 and ref2 are scaled for the abb drives profile as shown in the following table. Note: any correction of the reference (see section reference selection and correction on page 310 ) is applied before scalin...

  • Page 311: Reference Handling

    Fieldbus control with embedded fieldbus 311 reference handling the control of rotation direction is configured for each control location (ext1 and ext2) using the parameters in group 10 start/stop/dir . Fieldbus references are bipolar, ie they can be negative or positive. The following diagrams illu...

  • Page 312: Modbus Mapping

    312 fieldbus control with embedded fieldbus modbus mapping the following modbus function codes are supported by the drive. Register mapping the drive parameters, control/status word, references and actual values are mapped to the area 4xxxx so that: • 40001…40099 are reserved for drive control/statu...

  • Page 313

    Fieldbus control with embedded fieldbus 313 group number, while the tens and ones correspond to the parameter number within a group. The register addresses that do not correspond with drive parameters are invalid. If there is an attempt to read or write invalid addresses, the modbus interface return...

  • Page 314: Function Codes

    314 fieldbus control with embedded fieldbus function codes supported function codes for the holding 4xxxx register: note: in the modbus data message, register 4xxxx is addressed as xxxx -1. For example register 40002 is addressed as 0001. Exception codes exception codes are serial communication resp...

  • Page 315: Communication Profiles

    Fieldbus control with embedded fieldbus 315 communication profiles the embedded fieldbus supports three communication profiles: • dcu communication profile ( dcu profile ) • abb drives limited communication profile ( abb drv lim ) • abb drives full communication profile ( abb drv full ). The dcu pro...

  • Page 316

    316 fieldbus control with embedded fieldbus control word the table below and the state diagram on page 319 describe the control word content for the abb drives profile. The upper case boldface text refers to the states shown in the diagram. Abb drives profile control word, parameter 5319 efb par 19 ...

  • Page 317

    Fieldbus control with embedded fieldbus 317 status word the table below and the state diagram on page 319 describe the status word content for the abb drives profile. The upper case boldface text refers to the states shown in the diagram. 10 note: bit 10 is supported only by abb drv full . Remote_cm...

  • Page 318

    318 fieldbus control with embedded fieldbus 8 at_setpoint 1 operating.Actual value equals reference value (= is within tolerance limits, ie in speed control the difference between the output speed and the speed reference is less than or equal to 4/1%* of the nominal motor speed). * asymmetric hyster...

  • Page 319

    Fieldbus control with embedded fieldbus 319 state diagram the state diagram below describes the start-stop function of control word (cw) and status word (sw) bits for the abb drives profile. (cw xxxx x1*xx xxxx x110) input power off power on (cw bit0=0) (sw bit6=1) (sw bit0=0) from any state n(f)=0 ...

  • Page 320: Dcu Communication Profile

    320 fieldbus control with embedded fieldbus dcu communication profile because the dcu profile extends the control and status interface to 32 bits, two different signals are needed for both the control words ( 0301 and 0302 ) and status words ( 0303 and 0304 ). Control words the following tables desc...

  • Page 321

    Fieldbus control with embedded fieldbus 321 12 ramp_hold 1 halt ramping (ramp function generator output held). 0 no operation 13 ramp_in_0 1 force ramp input to zero. 0 no operation 14 req_localloc 1 enable local lock. Entering the local control mode is disabled (loc/rem key of the panel). 0 no oper...

  • Page 322

    322 fieldbus control with embedded fieldbus status words the following tables describe the status word content for the dcu profile. 28 ref_ave 1 average speed reference request. This is an internal control bit. Only for supervision. 0 no operation 29 link_on 1 master detected on fieldbus link. This ...

  • Page 323

    Fieldbus control with embedded fieldbus 323 12 panel_local 1 control is in control panel (or pc tool) local mode. 0 control is not in control panel local mode. 13 fieldbus_local 1 control is in fieldbus local mode 0 control is not in fieldbus local mode. 14 ext2_act 1 control is in ext2 mode. 0 cont...

  • Page 324

    324 fieldbus control with embedded fieldbus.

  • Page 325: Fieldbus Control With

    Fieldbus control with fieldbus adapter 325 fieldbus control with fieldbus adapter what this chapter contains the chapter describes how the drive can be controlled by external devices over a communication network through fieldbus adapter. System overview the drive can be connected to an external cont...

  • Page 326

    326 fieldbus control with fieldbus adapter the drive can be set to receive all of its control information through the fieldbus interface, or the control can be distributed between the fieldbus interface and other available sources, eg digital and analog inputs. The drive can communicate to a control...

  • Page 327: Module

    Fieldbus control with fieldbus adapter 327 setting up communication through a fieldbus adapter module before configuring the drive for fieldbus control, the adapter module must be mechanically and electrically installed according to the instructions given in section attach the optional fieldbus modu...

  • Page 328: Drive Control Parameters

    328 fieldbus control with fieldbus adapter the new settings will take effect when the drive is next powered up, or when parameter 5127 fba par refresh is activated. Drive control parameters after the fieldbus communication has been set up, the drive control parameters listed in the table below shoul...

  • Page 329

    Fieldbus control with fieldbus adapter 329 1604 fault reset sel comm selects the fieldbus interface as the source for the fault reset signal. 1606 local lock comm selects the fieldbus interface as the source for the local lock signal. 1607 param save done save… saves parameter value changes (includi...

  • Page 330: Fieldbus Control Interface

    330 fieldbus control with fieldbus adapter fieldbus control interface the communication between a fieldbus system and the drive consists of 16-bit input and output data words. The drive supports at the maximum the use of 10 data words in each direction. Data transformed from the drive to the fieldbu...

  • Page 331: References

    Fieldbus control with fieldbus adapter 331 references references (ref) are 16-bit signed integers. A negative reference (indicating reversed direction of rotation) is formed by calculating the two’s complement from the corresponding positive reference value. The contents of each reference word can b...

  • Page 332: Fieldbus References

    332 fieldbus control with fieldbus adapter fieldbus references reference selection and correction fieldbus reference (called comm in signal selection contexts) is selected by setting a reference selection parameter – 1103 ref1 select or 1106 ref2 select – to comm , comm+ai1 or comm*ai1 . When parame...

  • Page 333

    Fieldbus control with fieldbus adapter 333 comm *ai1 (comm/1000) · (ai(%) / 50%) (comm/1000) · (ai(%) / 50%) maximum limit is defined by parameter 1105 ref1 max / 1108 ref2 max . Minimum limit is defined by parameter 1104 ref1 min / 1107 ref2 min . Setting when comm > 0 rpm when comm ai = 50% ai = 1...

  • Page 334: Fieldbus Reference Scaling

    334 fieldbus control with fieldbus adapter fieldbus reference scaling fieldbus references ref1 and ref2 are scaled for the dcu profile as shown in the following table. Note: any correction of the reference (see section reference selection and correction on page 332 ) is applied before scaling. Note:...

  • Page 335: Fault Tracing

    Fault tracing 335 fault tracing what this chapter contains the chapter tells how to reset faults and view fault history. It also lists all alarm and fault messages including the possible cause and corrective actions. Safety warning! Only qualified electricians are allowed to maintain the drive. Read...

  • Page 336: Fault History

    336 fault tracing parameter 1604 fault reset sel . When the fault has been removed, the motor can be restarted. Fault history when a fault is detected, it is stored in the fault history. The latest faults are stored together with the time stamp. Parameters 0401 last fault , 0412 previous fault 1 and...

  • Page 337

    Fault tracing 337 alarm messages generated by the drive code alarm cause what to do 2001 overcurrent 0308 bit 0 (programmable fault function 1610 ) output current limit controller is active. Check motor load. Check acceleration time ( 2202 and 2205 ). Check motor and motor cable (including phasing)....

  • Page 338

    338 fault tracing 2008 panel loss 0308 bit 7 (programmable fault function 3002 ) control panel selected as active control location for drive has ceased communicating. Check panel connection. Check fault function parameters. Check control panel connector. Refit control panel in mounting platform. If ...

  • Page 339

    Fault tracing 339 2021 start enable 1 missing 0309 bit 4 no start enable 1 signal received check parameter 1608 start enable 1 settings. Check digital input connections. Check fieldbus communication settings. 2022 start enable 2 missing 0309 bit 5 no start enable 2 signal received check parameter 16...

  • Page 340

    340 fault tracing 2035 safe torque off 0309 bit 13 sto (safe torque off) requested and it functions correctly. Parameter 3025 sto operation is set to react with alarm. If this was not expected reaction to safety circuit interruption, check cabling of safety circuit connected to sto terminals x1c. If...

  • Page 341

    Fault tracing 341 alarms generated by the basic control panel the basic control panel indicates control panel alarms with a code, a5xxx. Alarm code cause what to do 5001 drive is not responding. Check panel connection. 5002 incompatible communication profile contact your local abb representative. 50...

  • Page 342

    342 fault tracing 5029 memory is not ready. Retry. 5030 invalid request contact your local abb representative. 5031 drive is not ready for operation, eg due to low dc voltage. Check input power supply. 5032 parameter error contact your local abb representative. 5040 parameter download error. Selecte...

  • Page 343

    Fault tracing 343 5087 parameter download from source to destination drive has failed because parameter sets are incompatible. Check that source and destination drive information are same. See parameters in group 33 information . 5088 operation has failed because of drive memory error. Contact your ...

  • Page 344

    344 fault tracing fault messages generated by the drive code fault cause what to do 0001 overcurrent (2310) 0305 bit 0 output current has exceeded trip level. Check motor load. Check acceleration time ( 2202 and 2205 ). Check motor and motor cable (including phasing). Check ambient conditions. Load ...

  • Page 345

    Fault tracing 345 0009 mot overtemp (4310) 0305 bit 8 (programmable fault function 3005 … 3009 / 3504 ) motor temperature is too high (or appears to be too high) due to excessive load, insufficient motor power, inadequate cooling or incorrect start-up data. Check motor ratings, load and cooling. Che...

  • Page 346

    346 fault tracing 0015 ext fault 2 (9001) 0305 bit 14 (programmable fault function 3004 ) external fault 2 check external devices for faults. Check parameter 3004 external fault 2 setting. 0016 earth fault (2330) 0305 bit 15 (programmable fault function 3017 ) drive has detected earth (ground) fault...

  • Page 347

    Fault tracing 347 0024 overspeed (7310) 0306 bit 7 motor is turning faster than highest allowed speed due to incorrectly set minimum/maximum speed, insufficient braking torque or changes in load when using torque reference. Operating range limits are set by parameters 2001 minimum speed and 2002 max...

  • Page 348

    348 fault tracing 0035 outp wiring (ff95) 0306 bit 15 (programmable fault function 3023 ) incorrect input power and motor cable connection (ie input power cable is connected to drive motor connection). Fault can be erroneously declared if drive is faulty or input power is delta grounded system and m...

  • Page 349

    Fault tracing 349 0101 serf corrupt (ff55) 0307 bit 14 drive internal error write down fault code and contact your local abb representative. 0103 serf macro (ff55) 0307 bit 14 0201 dsp t1 overload (6100) 0307 bit 13 0202 dsp t2 overload (6100) 0307 bit 13 0203 dsp t3 overload (6100) 0307 bit 13 0204...

  • Page 350

    350 fault tracing 1004 par ao scale (6320) 0307 bit 15 incorrect analog output ao signal scaling check parameter group 15 analog outputs settings. Check that following applies: • 1504 minimum ao1 1505 maximum ao1 . 1005 par pcu 2 (6320) 0307 bit 15 incorrect motor nominal power setting check paramet...

  • Page 351

    Fault tracing 351 1017 par setup 1 (6320) 0307 bit 15 only two of the following can be used simultaneously: mtac-01 encoder module, frequency input signal or frequency output signal. Disable frequency output, frequency input or encoder: • change transistor output to digital mode (value of parameter ...

  • Page 352: Embedded Fieldbus Faults

    352 fault tracing embedded fieldbus faults embedded fieldbus faults can be traced by monitoring group 53 efb protocol parameters. See also fault/alarm serial 1 err ( 0028 ). No master device if there is no master device on line, parameter 5306 efb ok messages and 5307 efb crc errors values remain un...

  • Page 353: Maintenance and Hardware

    Maintenance and hardware diagnostics 353 maintenance and hardware diagnostics what this chapter contains the chapter contains preventive maintenance instructions and led indicator descriptions. Maintenance intervals if installed in an appropriate environment, the drive requires very little maintenan...

  • Page 354: Cooling Fan

    354 maintenance and hardware diagnostics cooling fan the drive’s cooling fan has a life span of minimum 25 000 operating hours. The actual life span depends on the drive usage and ambient temperature. Automatic fan on/off control increases the life span (see parameter 1612 fan control ). When the as...

  • Page 355: Capacitors

    Maintenance and hardware diagnostics 355 7. Install the new fan holder including the fan in reverse order. 8. Restore power. Capacitors reforming the capacitors the capacitors must be reformed if the drive has been stored for a year. See section type designation label on page 28 for how to find out ...

  • Page 356: Control Panel

    356 maintenance and hardware diagnostics control panel cleaning the control panel use a soft damp cloth to clean the control panel. Avoid harsh cleaners which could scratch the display window. Changing the battery in the assistant control panel a battery is only used in assistant control panels that...

  • Page 357: Technical Data

    Technical data 357 technical data what this chapter contains the chapter contains the technical specifications of the drive, eg ratings, sizes and technical requirements as well as provisions for fulfilling the requirements for ce and other marks..

  • Page 358: Ratings

    358 technical data ratings type input output frame size acs355- i 1n i 1n (480 v) i 2n i 2,1 min/10 min 2) i 2max p n x = e/u 1) a a a a a kw hp 1-phase u n = 200…240 v (200, 208, 220, 230, 240 v) 01x-02a4-2 6.1 - 2.4 3.6 4.2 0.37 0.5 r0 01x-04a7-2 11.4 - 4.7 7.1 8.2 0.75 1 r1 01x-06a7-2 16.1 - 6.7 ...

  • Page 359: Definitions

    Technical data 359 definitions sizing drive sizing is based on the rated motor current and power. To achieve the rated motor power given in the table, the rated current of the drive must be higher than or equal to the rated motor current. Also the rated power of the drive must be higher than or equa...

  • Page 360

    360 technical data altitude derating, i 2n in altitudes 1000…2000 m (3300…6600 ft) above sea level, the derating is 1% for every 100 m (330 ft). For 3-phase 200 v drives, the maximum altitude is 3000 m (9800 ft) above sea level. In altitudes 2000…3000 m (6600…9800 ft), the derating is 2% for every 1...

  • Page 361: Power Cable Sizes and Fuses

    Technical data 361 power cable sizes and fuses cable dimensioning for rated currents (i 1n ) is shown in the table below together with the corresponding fuse types for short-circuit protection of the input power cable. The rated fuse currents given in the table are the maximums for the mentioned fus...

  • Page 362

    362 technical data 3-phase u n = 380…480 v (380, 400, 415, 440, 460, 480 v) 03x-01a2-4 10 10 2.5 14 0.75 18 2.5 14 2.5 14 03x-01a9-4 10 10 2.5 14 0.75 18 2.5 14 2.5 14 03x-02a4-4 10 10 2.5 14 0.75 18 2.5 14 2.5 14 03x-03a3-4 10 10 2.5 12 0.75 18 2.5 12 2.5 12 03x-04a1-4 16 15 2.5 12 0.75 18 2.5 12 2...

  • Page 363: Dimensions and Weights

    Technical data 363 dimensions, weights and free space requirements dimensions and weights free space requirements frame size dimensions and weights ip20 (cabinet) / ul open h1 h2 h3 w d weight mm in mm in mm in mm in mm in kg lb r0 169 6.65 202 7.95 239 9.41 70 2.76 161 6.34 1.2 2.6 r1 169 6.65 202 ...

  • Page 364: Losses and Cooling Data

    364 technical data losses, cooling data and noise losses and cooling data frame size r0 has natural convection cooling. Frame sizes r1…r4 are provided with an internal fan. The air flow direction is from bottom to top. The table below specifies the heat dissipation in the main circuit at nominal loa...

  • Page 365: Noise

    Technical data 365 noise 3-phase u n = 380…480 v (380, 400, 415, 440, 460, 480 v) 03x-01a2-4 11 6.6 24.4 - - 03x-01a9-4 16 6.6 24.4 - - 03x-02a4-4 21 9.8 28.7 13 8 03x-03a3-4 31 9.8 28.7 13 8 03x-04a1-4 40 9.8 28.7 13 8 03x-05a6-4 61 9.8 28.7 19 11 03x-07a3-4 74 14.1 32.7 24 14 03x-08a8-4 94 14.1 32...

  • Page 366

    366 technical data terminal and lead-through data for the power cables terminal and lead-through data for the control cables frame size max. Cable diameter for nema 1 u1, v1, w1, u2, v2, w2, brk+ and brk- pe u1, v1, w1, u2, v2, w2 brk+ and brk- terminal size tightening torque clamp size tightening t...

  • Page 367: Motor Connection Data

    Technical data 367 electric power network specification voltage (u 1 ) 200/208/220/230/240 v ac 1-phasefor 200 v ac drives 200/208/220/230/240 v ac 3-phasefor 200 v ac drives 380/400/415/440/460/480 v ac 3-phase for 400 v ac drives ±10% variation from converter nominal voltage is allowed as default....

  • Page 368

    368 technical data emc compatibility and motor cable length to comply with the european emc directive (standard iec/en 61800-3), use the following maximum motor cable lengths for 4 khz switching frequency. Note 1: the internal emc filter must be disconnected by removing the emc screw (see the figure...

  • Page 369: Control Connection Data

    Technical data 369 control connection data analog inputs x1a: 2 and 5 (ai1 and ai2) voltage signal, unipolar 0 (2)…10 v, r in = 675 kohm bipolar -10…10 v, r in = 675 kohm current signal, unipolar 0 (4)…20 ma, r in = 100 ohm bipolar -20…20 ma, r in = 100 ohm potentiometer reference value (x1a: 4) 10 ...

  • Page 370: Brake Resistor Connection

    370 technical data brake resistor connection short-circuit protection (iec 61800-5-1, iec 60439-1, ul 508c) the brake resistor output is conditionally short-circuit proof by iec/en 61800-5-1 and ul 508c. For correct fuse selection, contact your local abb representative. Rated conditional short-circu...

  • Page 371: Ambient Conditions

    Technical data 371 ambient conditions environmental limits for the drive are given below. The drive is to be used in a heated indoor controlled environment. Operation installed for stationary use storage in the protective package transportation in the protective package installation site altitude 0…...

  • Page 372: Materials

    372 technical data materials drive enclosure • pc/abs 2 mm, pc+10%gf 2.5…3 mm and pa66+25%gf 1.5 mm, all in color ncs 1502-y (ral 9002 / pms 420 c) • hot-dip zinc coated steel sheet 1.5 mm, thickness of coating 20 micrometers • extruded aluminium alsi. Package corrugated cardboard. Disposal the driv...

  • Page 373: Ce Marking

    Technical data 373 ce marking the ce mark is attached to the drive to verify that the drive follows the provisions of the european low voltage and emc directives. Compliance with the european emc directive the emc directive defines the requirements for immunity and emissions of electrical equipment ...

  • Page 374: Category C2

    374 technical data 1. The optional emc filter is selected according to the abb documentation and installed as specified in the emc filter manual. 2. The motor and control cables are selected as specified in this manual. 3. The drive is installed according to the instructions given in this manual. 4....

  • Page 375: Ul Marking

    Technical data 375 note: it is not allowed to install a drive with the internal emc filter connected on it (ungrounded) systems. The supply network becomes connected to ground potential through the emc filter capacitors which may cause danger or damage the drive. Note: it is not allowed to install a...

  • Page 376: C-Tick Marking

    376 technical data c-tick marking see the type designation label for the valid markings of your drive. C-tick marking is required in australia and new zealand. A c-tick mark is attached to the drive to verify compliance with the relevant standard (iec 61800-3:2004 – adjustable speed electrical power...

  • Page 377: Patent Protection In The Usa

    Technical data 377 patent protection in the usa this product is protected by one or more of the following us patents: 4,920,306 5,301,085 5,463,302 5,521,483 5,532,568 5,589,754 5,612,604 5,654,624 5,799,805 5,940,286 5,942,874 5,952,613 6,094,364 6,147,887 6,175,256 6,184,740 6,195,274 6,229,356 6,...

  • Page 378

    378 technical data.

  • Page 379: Dimension Drawings

    Dimension drawings 379 dimension drawings dimension drawings of the acs355 are shown below. The dimensions are given in millimeters and [inches]..

  • Page 380

    380 dimension drawings frame sizes r0 and r1, ip20 (cabinet installation) / ul open r1 and r0 are identical except for the fan at the top of r1. 3 a ua0 000 067 784 -a fram e s izes r0 and r1 , ip20 (cabinet inst allation) / ul open 1) exte nsi o n mo du les a d d 26 m m ( 1 .02 in) to th e d e pt h...

  • Page 381

    Dimension drawings 381 frame sizes r0 and r1, ip20 / nema 1 r1 and r0 are identical except for the fan at the top of r1. Frame sizes r0 and r1, ip20 / ne ma 1 3 a ua0 000 067 785 -a 1) 1) exte nsi o n mo du les a d d 26 m m ( 1 .02 in) to th e d e pt h me asu re ..

  • Page 382

    382 dimension drawings frame size r2, ip20 (cabinet installation) / ul open frame size r2, ip20 (cabinet inst allation) / ul open 3 a ua0 000 0677 82-a 1) ext en sio n m od ule s ad d 2 6 mm (1 .0 2 in) t o th e de pth m easu re . 1).

  • Page 383: Frame Size R2, Ip20 / Nema 1

    Dimension drawings 383 frame size r2, ip20 / nema 1 frame size r2, ip20 / ne ma 1 3 a ua0 000 0677 83-a 1) ext en sio n m od ule s ad d 2 6 mm (1 .0 2 in) t o th e de pth m easu re . 1).

  • Page 384

    384 dimension drawings frame size r3, ip20 (cabinet installation) / ul open frame size r3, ip20 (cabinet inst allation) / ul open 3 a ua0 000 0677 86-a 1) ext en sio n m od ule s ad d 2 6 mm (1 .0 2 in) t o th e de pth m easu re . 1).

  • Page 385: Frame Size R3, Ip20 / Nema 1

    Dimension drawings 385 frame size r3, ip20 / nema 1 frame size r3, ip20 / ne ma 1 3 a ua0 000 0677 87-a 1) ext en sio n m od ule s ad d 2 6 mm (1 .0 2 in) t o th e de pth m easu re . 1).

  • Page 386

    386 dimension drawings frame size r4, ip20 (cabinet installation) / ul open frame size r4, ip20 (cabinet inst allation) / ul open 3 a ua0 000 0678 36-a 1) ext en sio n m od ule s ad d 2 6 mm (1 .0 2 in) t o th e de pth m easu re . 1).

  • Page 387: Frame Size R4, Ip20 / Nema 1

    Dimension drawings 387 frame size r4, ip20 / nema 1 frame size r4, ip20 / ne ma 1 3 a ua0 000 0678 83-a 1) ext en sio n m od ule s ad d 2 6 mm (1 .0 2 in) t o th e de pth m easu re . 1).

  • Page 388

    388 dimension drawings.

  • Page 389: Appendix: Resistor Braking

    Appendix: resistor braking 389 appendix: resistor braking what this chapter contains the chapter tells how to select the brake resistor and cables, protect the system, connect the brake resistor and enable resistor braking. Planning the braking system selecting the brake resistor acs355 drives have ...

  • Page 390

    390 appendix: resistor braking equations for selecting the resistor: where r = selected brake resistor value (ohm) p rmax = maximum power during the braking cycle (w) p rave = average power during the braking cycle (w) e rpulse = energy conducted into the resistor during a single braking pulse (j) t...

  • Page 391

    Appendix: resistor braking 391 warning! Never use a brake resistor with a resistance below the minimum value specified for the particular drive. The drive and the internal chopper are not able to handle the overcurrent caused by the low resistance. Selecting the brake resistor cables use a shielded ...

  • Page 392: Placing The Brake Resistor

    392 appendix: resistor braking placing the brake resistor install all resistors in a place where they will cool. Warning! The materials near the brake resistor must be non-flammable. The surface temperature of the resistor is high. Air flowing from the resistor is of hundreds of degrees celsius. Pro...

  • Page 393: Appendix: Extension

    Appendix: extension modules 393 appendix: extension modules what this chapter contains the appendix describes common features and mechanical installation of the optional extension modules for the acs355: mpow-01 auxiliary power module, mtac-01 pulse encoder interface module and mrel-01 output relay ...

  • Page 394: Installation

    394 appendix: extension modules generic extension module layout installation checking the delivery the option package contains: • extension module • grounding stand-off with an m3 × 12 screw • panel port adapter (fixed to the mpow-01 module at the factory). Installing the extension module warning! F...

  • Page 395

    Appendix: extension modules 395 6. Ground the extension module by inserting the screw removed from the drive in the top left corner of the extension module. Tighten the screw using a torque of 0.8 n·m (7 lbf·in). Note: correct insertion and tightening of the screw is essential for fulfilling the emc...

  • Page 396: Technical Data

    396 appendix: extension modules technical data dimensions extension module dimensions are shown in the figure below. Generic extension module specifications • enclosure degree of protection: ip20 • all materials are ul/csa-approved. • when used with acs355 drives, the extension modules comply with e...

  • Page 397: Description

    Appendix: extension modules 397 mpow-01 auxiliary power module description the mpow-01 auxiliary power module is used in installations where the drive's control part is required to be powered during network failures and maintenance interruptions. The mpow-01 provides auxiliary voltages to the contro...

  • Page 398: Technical Data

    398 appendix: extension modules technical data specifications • input voltage: +24 v dc or 24 v ac ± 10% • maximum load 1200 ma rms • power losses with maximum load 6 w • designed lifetime of the mpow-01 module is 50 000 hours in the specified ambient conditions of the drive (see section ambient con...

  • Page 399: Appendix: Safe Torque Off

    Appendix: safe torque off (sto) 399 appendix: safe torque off (sto) what this appendix contains the appendix describes the basics of the safe torque off function (sto) for the acs355. In addition, application features and technical data for the safety system calculation are presented. Basics the dri...

  • Page 400

    400 appendix: safe torque off (sto) warning! The sto function does not disconnect the voltage of the main and auxiliary circuits from the drive. Therefore maintenance work on electrical parts of the drive or the motor can only be carried out after isolating the drive system from the main supply. Not...

  • Page 401: Sto Status Indications

    Appendix: safe torque off (sto) 401 sto inputs have been energized, and any of the drive reactions have been reset. Drive event can be parametrized according to the table below. If the operation delay between the inputs is excessive or only one sto input is de- energized, an event is always consider...

  • Page 402: Installation

    402 appendix: safe torque off (sto) sto function activation and indication delays sto activation delay is below 1 ms. Sto indication delay (time from the de- energization of any sto input to the updating of the status bit) is 200 ms. Note: if any sto channel is toggled very fast, it is possible that...

  • Page 403: Start-Up and Commissioning

    Appendix: safe torque off (sto) 403 24 v auxiliary voltage load (i/o, panel load, used fieldbus or sto circuits; max. 200 ma) of the drive supplying the sto circuit (see section control connection data on page 369 ). When using external supply, all analog grounds (agnd) of the drives must be chained...

  • Page 404: Abbreviations

    404 appendix: safe torque off (sto) data related to safety standards abbreviations maintenance test the operation and reaction of the sto function every year. Iec 61508 en/iso 13849-1 iec 62061 sil 3 pl e silcl 3 pfh 6.48e-09 (6.48 fit) category 3 hft 1 mttfd 470 years sff 91% dcavg 18% abbreviation...

  • Page 405

    Further information product and service inquiries address any inquiries about the product to your local abb representative, quoting the type designation and serial number of the unit in question. A listing of abb sales, support and service contacts can be found by navigating to www.Abb.Com/drives an...

  • Page 406

    3a ua 00 000 66 14 3 re v a ( e n) effective: 20 10 -0 1- 01 contact us abb oy drives p.O. Box 184 fi-00381 helsinki finland telephone +358 10 22 11 fax +358 10 22 22681 www.Abb.Com/drives abb inc. Automation technologies drives & motors 16250 west glendale drive new berlin, wi 53151 usa telephone 2...