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- Operating Instructions Manual
ABB FSM4000 Operating Instructions Manual
Summary of FSM4000
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Operating instruction d184b122u02 field electromagnetic flowmeter fsm4000 with ac field technology converter model s4 it valid for software levels from b.1x for flowmeter primaries: models se21_/se41f (oi d184b121u02) p r o f i b u s process field bus ®.
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2 s4 d184b122u02 instrument designation s4 operating instruction part no. D184b122u02 issue: 04/04 revision: 02 manufacturer: abb automation products gmbh dransfelder str. 2 37079 göttingen, germany phone: +49 (0) 55 19 05- 0 fax: +49 (0) 55 19 05- 777 © copyright 2004 by abb automation products gmb...
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Contents d184b122u02 s4 3 1 easy-setup, for uncomplicated configuration . . . . . . . . . . . . . . . . . . . . . . . . . . 5 2 safety information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 2.1 basic safety requirements . . . . . . . ....
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Contents 4 s4 d184b122u02 8 data entry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 8.1 general description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 8.2...
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1 easy-setup, for uncomplicated configuration d184b122u02 s4 5 1 easy-setup, for uncomplicated configuration the easy-setup function makes it possible to configure the converter for operation in the simplest and quickest possible manner. For additional configuration information, see the detailed des...
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2 safety information 6 s4 d184b122u02 2 safety information 2.1 basic safety requirements 2.1.1 safety standards for the instrument • this instrument complies with the basic safety requirements and state of the art technology. It was tested and shipped from the factory in a safe operating condition. ...
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2 safety information d184b122u02 s4 7 2.1.4 safety marks, symbols, type and factory tags and ce-identification all safety marks, symbols and the factory and type tags should be maintained in a readable state and pro- tected from damage or loss. Note the following generalized information: 2.1.5 type ...
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2 safety information 8 s4 d184b122u02 2.1.6 qualification of personnel • the electrical installation, start-up and maintenance of the instrument should only be carried out by trained personnel authorized by the system operator. The personnel must read and understand the operating instruction and fol...
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3 flowmeter primary and converter coordination d184b122u02 s4 9 3 flowmeter primary and converter coordination 3.1 metering system design a magnetic flowmeter system is comprised of a flowmeter primary and a converter. The flowmeter primary is installed in the pipeline while the converter for evalua...
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4 assembly and installation 10 s4 d184b122u02 4 assembly and installation 4.1 inspection before mounting the converter, check for mechanical damage due to improper handling during shipment. All claims for damages are to made promptly to the shipper prior to installation. 4.2 mounting the converter t...
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4 assembly and installation d184b122u02 s4 11 4.3 installation examples fig. 2: mounting recommendations for cluster mounting min. 62 min. 175 opening the housing cover – loosen the cover screws – remove cover or flip open cover with window closing the housing cover – press the cover with the window...
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5 electrical interconnections converter 12 s4 d184b122u02 5 electrical interconnections converter 5.1 general (power usage) the connection voltage and the current draw is listed on the type tag on the converter. The wire cross section for the supply power and the size of the main fuse to be used mus...
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5 electrical interconnections converter d184b122u02 s4 13 t important! The signal cable shields may not contact each other or the outer shields (signal short circuit). Fig. 3: signal cable construction d173d018u02 1 2 3 4 5 6 7 1 jacket, pvc white 2 woven steel wire shield, natural 0.15 mm with se b...
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5 electrical interconnections converter 14 s4 d184b122u02 5.5 interconnection diagrams: flowmeter primaries dn 1 - 1000 [1/25” - 40”], converter field mount housing 5.5.1 flowmeter primary standard dn 10 - 1000 [3/8” - 40”] fig. 5: interconnection diagram standard dn 10 to dn 1000 [3/8” to 40”] 2- l...
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5 electrical interconnections converter d184b122u02 s4 15 5.5.2 flowmeter primary with preamplifier dn 1 to dn 1000 [1/25” to 40”] fig. 6: interconnection diagram dn 1 - dn 8[1/25” - 5/16”] and dn 10 - dn 1000 [3/8” - 40”] with preamplifier 2- l m3 m1 32 31 51 52 41 n 1+ 1) 2) 3) 4) 82 1 u+ 2 16 u- ...
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5 electrical interconnections converter 16 s4 d184b122u02 5.5.3 flowmeter primary dn 1 to dn 1000 [1/25” - 40”], converter field mount housing with profibus pa fig. 7: interconnection diagram converter s4 with profibus pa 2- l m3 m1 98 97 41 n 1+ 1) 2) 3) 4) 1 2s 2 16 1s 3 42 5) 2s 3 1s 16 3 se m3 m...
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5 electrical interconnections converter d184b122u02 s4 17 5.6 interconnection diagram: older flowmeter primary dn 3–1000 [1/10”–40”], converter field mount housing model 10d1422 (10di1425, 10ds3111a-c dn 500–1000 [20”– 40”]) fig. 8: interconnection diagram converter s4 older flowmeter primaries comm...
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5 electrical interconnections converter 18 s4 d184b122u02 5.7 interconnection examples for peripherals fig. 9: interconnection examples for peripherals contact output for system monitor, max.-min.-alarm, empty pipe or fro- ward/reverse signal important: horn and alarm lights are only shown as exampl...
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5 electrical interconnections converter d184b122u02 s4 19 5.8 interconnection examples peripherals with profibus pa fig. 10: interconnection examples for peripherals with profibus pa 97 98 r c pa- pa+ bus cable profibus pa internal external 1 2 3 4 m3 m1 fram 41 42 97 98 u+ 2s 1 1s u- 3 3 2 16 6 7 p...
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6 managing the data storage module 20 s4 d184b122u02 6 managing the data storage module data storage module fram (ferroelectric nonvolatile random access memory) when the flowmeter primary and converter are shipped together, the data storage module (external fram) is plugged onto the flowmeter prima...
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7 start-up d184b122u02 s4 21 7 start-up 7.1 checks before turning on the supply power before start-up of the instrument check that • the coordination between the flowmeter primary/converter is correct (important for converters with fixed flow range settings, flowmeter primary must be designed for ac...
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8 data entry 22 s4 d184b122u02 8 data entry 8.1 general description the data can be entered in a number of languages using the three keys on the converter. After the power is turned on, the instrument automatically conducts a number of selftest routines. After they have been successfully completed t...
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8 data entry d184b122u02 s4 23 8.2 easy-setup, for uncomplicated configuration the easy-setup function makes it possible to configure the converter for operation simplest and quickest possible manner. For additional configuration information, see the detailed descriptions beginning on page 25. Press...
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24 s4 d184b122u02 8.3 parameter overview and data entry key key symbol magnet stick description c/ce # # the c/ce-key is used to toggle back and forth between the operating mode and the menus. For magnet stick operation hold over the ns symbol . Step ▼ ▼ the step-key is used to scroll down through t...
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D184b122u02 s4 25 submenu/ parameter submenu/ parameter submenu/ parameter selections value range comments prog level pp-code old pp-code: 1–9999 normally the prog. Protection code is equal to "0". If the prog. Prot. Is selected, the question "new pp code?" is displayed. If a code is entered between...
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26 s4 d184b122u02 submenu/ parameter submenu/ parameter submenu/ parameter selections value range comments flow direction standard, invers standard/invers, reverse the flow direction indicators in the display for forward and reverse flow. Standard flow indication forward/reverse forward when the flo...
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D184b122u02 s4 27 submenu/ parameter submenu/ parameter submenu/ parameter selections value range comments submenu systemdata submenu enter converter submenu this menu is not displayed for profibus pa or for excitation frequencies 60 hz or 70 hz. Data 50 hz channel view only adjustment value for cha...
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28 s4 d184b122u02 submenu/ parameter submenu/ parameter submenu/ parameter selections value range comments zero view only adjustment value for zero can be monitored for the excitation frequency setting (dis- played when a new flowmeter primary was selected). 0 % span → f view only adjustment value f...
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D184b122u02 s4 29 submenu/ parameter submenu/ parameter submenu/ parameter selections value range comments meter size view only 1 mm 1/25 in 1.5 mm 1/17 in 2 mm 1/12 in 3 mm 1/10 in 4 mm 5/32 in 6 mm 1/4 in 8 mm 5/16 in 10 mm 3/8 in 15 mm 1/2 in 20 mm 3/4 in 25 mm 1 in 32 mm 1-1/4 in 40 mm 1-1/2 in ...
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30 s4 d184b122u02 submenu/ parameter submenu/ parameter submenu/ parameter selections value range comments mains frequency view only display of the mains frequency for the flow- meter primary. Selections only available for „older model“. 50 hz type of primary view only display of the type of flowmet...
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D184b122u02 s4 31 submenu/ parameter submenu/ parameter submenu/ parameter selections value range comments dep mode standard new adjust selection of the function „standard“ or „new adjust“. The converter is shipped with the „standard“ dep mode set. For most applications the dep function will operate...
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32 s4 d184b122u02 submenu/ parameter submenu/ parameter submenu/ parameter selections value range comments display 1st line q [percent]; q [unit]; iout [ma]; q [m/s]; q bargraph totalizer; totalizer → f; totalizer ← r; totaliz- er diff.; hart tag; detector e. Pipe; blank line selections for the 1st ...
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D184b122u02 s4 33 submenu/ parameter submenu/ parameter submenu/ parameter selections value range comments display 1st line fb tot1 total here the total-value of the totalizer-block is displayed. The displayed unit is the unit_total. Fb tot1 status here the actual-mode of the particular block and th...
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34 s4 d184b122u02 submenu/ parameter submenu/ parameter submenu/ parameter selections value range comments submenu the function of the totalizer is automatically set based on the selection in the submenu "operating mode". Operating mode stan- dard = totalizer function standard, operating mode piston...
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D184b122u02 s4 35 submenu/ parameter submenu/ parameter submenu/ parameter selections value range comments iout at alarm low alarm high alarm behavior of the current output during an alarm condition. Low-alarm is only available for current output selections 2-10 ma and 4-20 ma. If error 0 (empty pip...
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36 s4 d184b122u02 submenu/ parameter submenu/ parameter submenu/ parameter selections value range comments contact output no function f/r-signal /_ f/r-signal __ general-alarm /_ general-alarm __ max/min alarm/_ max/min alarm __ min alarm /_ min alarm __ max alarm /_ max alarm __ empty pipe /_ empty...
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D184b122u02 s4 37 submenu/ parameter submenu/ parameter submenu/ parameter selections value range comments hart tag text entry a unique instrument identifier using the hart tag number. Max 8-character tag- number (pckascii string). Only capital let- ters are recognized, no special characters can be ...
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38 s4 d184b122u02 submenu/ parameter submenu/ parameter submenu/ parameter selections value range comments ai channel channel setting for the ai-block. When setting the channel, the unit for the channel is also copied to the ai-block (from out_scale. Unit_index). Selection: tb (transducer block) flo...
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D184b122u02 s4 39 submenu/ parameter submenu/ parameter submenu/ parameter selections value range comments contact input off on this memory is not displayed for profibus pa. Test the contact input. Before a signal is applied to the contact input, the text "off" is displayed in this menu; after a sig...
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40 s4 d184b122u02 submenu/ parameter submenu/ parameter submenu/ parameter selections value range comments warning register after the warning register is accessed the text "warning register" is displayed together with the quantity of warnings set. Using enter again the set warnings with their warnin...
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D184b122u02 s4 41 8.4 hart ® -communication 8.4.1 hart ® -protocol hart ® -protocol provides the ability to simultaneously output process variables and to digitally communicate without any added installation expenses. The 4–20 ma current output signal transmits both the process information and the d...
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42 s4 d184b122u02 application spectrum • configuration and setting parameters in field instruments. • diagnosis of instruments, access status messages. • visual overview of the instruments connected to the system using a picture of the connections. • storage/management of instrument data. • instrume...
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D184b122u02 s4 43 8.4.3 interconnection options hart a) „point-to-point“ using a fsk-modem (notebook/desktop) b) „multidrop“ using a fsk-modem (notebook/desktop) fig. 16: connections „point to point“ fig. 17: connections „multidrop mode“ smart vision rs232 field instrument address “0” power supply 4...
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44 s4 d184b122u02 c) „contrans i“ using fsk-modem (notebook/desktop) 8.5 profibus pa this section of the operating instruction contains information for the converter with the communication profibus pa option. The converter is designed to be connected to a segment coupler dp/pa as well as the abb mul...
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D184b122u02 s4 45 8.5.1 layout and design information the following picture shows a typical profibus pa-network. A shielded twisted cable is recommended (based on iec 61158-2, type a or b is preferred). Additional detailed layout and design information may be found in the brochure "profibus - soluti...
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46 s4 d184b122u02 8.5.3 information for voltage / current usage the power on condition corresponds to the draft din iec 65c / 155 / cdv of june 1996. The average current usage by the fsm4000 on the bus is 10 ma. During a fault condition the fde-function (fault disconnection electronic) integrated in...
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D184b122u02 s4 47 the latest gsd-files can also be downloaded from the abb home webpage http://www.Abb.Com/flow → electromagnetic → read more → (select actual type) → fieldbus & hart files → read first: version matrix (read first: all files and documentation for the product are listed here) → close ...
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9 maintenance 48 s4 d184b122u02 9 maintenance 9.1 general 9.2 information about the exchangeability of the converter s4 the converter module is identical in function for all meter sizes dn 1 to dn 1000 [1/25” to 40”] and can be easily exchanged. When exchanging a converter the following items should...
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9 maintenance d184b122u02 s4 49 9.3 converter exchange with profibus pa if a converter is connected at the end of a bus and both hook switches were set to provide the bus termination, then the bus termination is lost when the converter module is removed. The bus is then no longer properly terminated...
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9 maintenance 50 s4 d184b122u02 9.8 messages and tests 9.8.1 overview of the error conditions and alarms error code and clear text message flowrate display messages while simulating current output current output pulse output contact output message with hart general alarm min- alarm max- alarm max/mi...
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9 maintenance d184b122u02 s4 51 9.8.2 error messages during operation and when entering data the error messages listed below include explanations of the error codes shown in the display. During data entry error codes 0 to 6, a, b, c, d will not occur. 1) exchanging a defective fram if the start-up c...
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9 maintenance 52 s4 d184b122u02 9.8.3 warning messages during operation 1) warning is displayed for 30s 2) converter must include the communication "hart-protocol" option 3) warning is only displayed when the function is called using a hart-command warning code & clear text message priority descript...
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9 maintenance d184b122u02 s4 53 9.8.4 checking the metering system the check of the metering system follows the assembly and installation the flowmeter primary and converter. Stop warning! When the housing cover is open and the supply power is turned on the personnel contact protection is no longer ...
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9 maintenance 54 s4 d184b122u02 9.9 pulse output, change active/passive the factory setting for the pulse output is noted on the type tag on the converter can be obtained from the ordering information (model number). Use the following procedure if a change is required: • turn off supply power • afte...
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9 maintenance d184b122u02 s4 55 9.10 connection board field mount housing fig. 25: connection board field mount housing 9x12 9x4 9x6 9x9_3 c901 c902 c903 c904 c905 c906 c907 c908 c909 c910 c911 c912 c913 c914 c915 c916 c917 c918 c919 c920 c921 c922 c923 c924 c925 c926 c927 c928 c929 c930 c931 c932 c...
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9 maintenance 56 s4 d184b122u02 replacing the instrument fuses: replace the fuses as follows: 1. Turn off the supply power and wait 40 minutes 2. Unscrew the large cover 3. Remove the protection cap f101 4. Replace the defective fuse (4.0 a slo-blow) replacement part no. D151b002u07 5. Reinstall pro...
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9 maintenance d184b122u02 s4 57 9.11 power supply board) 9.12 digital-i/o board fig. 26: power supply board fig. 27: digital i/o board 1x6 f101 1x1 1 2 1 2 3 c103 c104 c105 c106 c108 c110 c111 c112 c114 c115 c116 c117 c118 c120 c148 c159 c160 c167 d101 d102 mp101 mp102 n101 r101 r103 r104 r105 r106 ...
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9 maintenance 58 s4 d184b122u02 9.13 replaceable parts list converter field mount housing fig. 28: replaceable parts converter field mount housing no. Description part no. 1 2 3 4 5 6 7 8 9 10 11 12 converter u high voltage without hart converter u high voltage with hart converter u high voltage wit...
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9 maintenance d184b122u02 s4 59 9.14 replaceable parts list converter fig. 29: replaceable parts converter no. Description part no. 1 2 3 4 5 6 7 8 9 10 11 driver board front end board digital-i/o board standard digital-i/o board hart digital-i/o board profibus pa power supply board standard u high ...
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10 supplementary information, operating s4 with an older models 60 s4 d184b122u02 10 supplementary information, operating s4 with an older models older models, selections for operating with converter s4 procedure: if a converter is to be operated with an older model flowmeter primary then a fram wit...
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11 supplementary configuration information d184b122u02 s4 61 11 supplementary configuration information 11.1 supplementary information for configuring the pulse output the scaled pulse output uses 1-channel and can be configured as an active (24 v dc) or passive (optocoupler) pulse. To change mode a...
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11 supplementary configuration information 62 s4 d184b122u02 11.2 supplementary information for configuring piston pump/pulsation parameter entry comments the main application areas for the ac magnetic field instruments are where fast mea- surement processing is required for continuous flow metering...
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12 specifications fsm4000 d184b122u02 s4 63 12 specifications fsm4000 12.1 general description the converter model s4 converts the flowrate proportional flow signals from an electromagnetic flowmeter primary into the conventional output signals. These measurement values are shown on a full-graphic 4...
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12 specifications fsm4000 64 s4 d184b122u02 contact input active as operating contact (normally open) optocoupler specifications: „on“ 16v ≤ u kl ≤ 30 v dc, „off“ 0v ≤ u kl ≤ 2 v dc, r i 0= 2 k Ω the following functions can be assigned: ext. Zero return, ext. Totalizer reset contact output passive a...
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12 specifications fsm4000 d184b122u02 s4 65 12.4 reference conditions per en 29104 fluid temperature 20 °c ± 2 k ambient temperature 20 °c ± 2 k supply power unom ± 1 % at reference conditions the supply power is restricted to a fixed value u high = 230 v ac u low = 24 v ac/dc. Warm up phase 30 min ...
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13 parameter setting and option overview 66 s4 d184b122u02 13 parameter setting and option overview 1) the maximum count frequency (5 khz) may not be exceeded. Meter location: tag-no.: flowmeter primary type: converter type: order no.: instrument no.: order no.: instrument no.: fluid temp.: supply p...
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14 eu certificate of compliance d184b122u02 s4 67 14 eu certificate of compliance.
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D1 84b1 22u02 r e v. 02 the industrial it wordmark and all mentioned product names in the form xxxxxx it are registered or pending trademarks of abb. Abb has sales & customer support expertise in over 100 countries worldwide. Www.Abb.Com the company’s policy is one of continuous product improvement ...