Summary of 2003 A8

  • Page 1

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. Workshop manual audi a8 20...

  • Page 2

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. List of workshop manual re...

  • Page 3

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. Contents 00 - technical da...

  • Page 4

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 3.1 servicing ceramic brak...

  • Page 5

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 12 electric vacuum pump fo...

  • Page 6

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. Audi a8 2003 ➤ brake syste...

  • Page 7

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 00 – technical data 1 brak...

  • Page 8

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. Ceramic front brakes minim...

  • Page 9

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. Ceramic rear brakes ventil...

  • Page 10

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 2 assessment of ceramic br...

  • Page 11

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. Due to the production proc...

  • Page 12

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 2.4 edge fractures edge fr...

  • Page 13

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 3 assessing degree of wear...

  • Page 14

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 1 - direction of rotation ...

  • Page 15

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. Caution always install bra...

  • Page 16

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. Note depending on the vers...

  • Page 17

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. If one of the three wear l...

  • Page 18

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. The wear indicators -arrow...

  • Page 19

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. ♦ rear brake disc: up to 1...

  • Page 20

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – carefully place the clea...

  • Page 21

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 4 brake test 4.1 general n...

  • Page 22

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – the instrument cluster w...

  • Page 23

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 5 brake fluid 5.1 general ...

  • Page 24

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 45 – anti-lock brake syste...

  • Page 25

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. ♦ ensure that no brake flu...

  • Page 26

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 2 connecting -vas 505x- an...

  • Page 27

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – switch on the tester -ar...

  • Page 28

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 3 electronic stabilisation...

  • Page 29

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 5 - traction control syste...

  • Page 30

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 3.2 hydraulic unit and bra...

  • Page 31

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. ♦ torque wrench - v.A.G 13...

  • Page 32

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – remove hexagon bolts -1-...

  • Page 33

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – disconnect brake lines f...

  • Page 34

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – connect pipes as previou...

  • Page 35

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. Note ♦ clean the hydraulic...

  • Page 36

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – with solenoids pointing ...

  • Page 37

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 4 removing and installing ...

  • Page 38

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – unplug connector -1-. – ...

  • Page 39

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – detach speed sensor wiri...

  • Page 40

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 5 removing and installing ...

  • Page 41

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 5.2 removing and installin...

  • Page 42

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 5.4 removing and installin...

  • Page 43

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – unscrew brake pressure s...

  • Page 44

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 46 – brakes - mechanism 1 ...

  • Page 45

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 1 - brake pads note a wire...

  • Page 46

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 2 - brake carrier ❑ bolt t...

  • Page 47

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 12 - bracket ❑ bolt to bra...

  • Page 48

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – secure brake disc with o...

  • Page 49

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – remove caps -1-. – unscr...

  • Page 50

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – fit outer brake pad -2- ...

  • Page 51

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 1.3 renewing brake caliper...

  • Page 52

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 2 front brakes (pr 1lj, 1l...

  • Page 53

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 2 - brake carrier ❑ bolt t...

  • Page 54

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 12 - bracket ❑ bolt to bra...

  • Page 55

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – secure brake disc with o...

  • Page 56

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – detach brake line from b...

  • Page 57

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – press back both pistons....

  • Page 58

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – secure brake caliper hou...

  • Page 59

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – secure brake disc with o...

  • Page 60

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 3 ceramic front brakes (pr...

  • Page 61

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. ⇒ page 57 5 - brake pads n...

  • Page 62

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 12 - brake pistons warning...

  • Page 63

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 3.2 detaching and attachin...

  • Page 64

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. ♦ ⇒ “3 assessing degree of...

  • Page 65

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – disengage pad wear indic...

  • Page 66

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – first engage damper spri...

  • Page 67

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 4 - brake caliper ❑ if ass...

  • Page 68

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. Note do not loosen bolts -...

  • Page 69

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – remove locating bolt -6-...

  • Page 70

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. Caution on vehicles with c...

  • Page 71

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 4 rear brakes, electronic ...

  • Page 72

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 1 - self-locking bolt ❑ ti...

  • Page 73

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. Let 8e 6 - pad retainer ❑ ...

  • Page 74

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. Special tools and workshop...

  • Page 75

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – select jacking mode. ⇒ r...

  • Page 76

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – remove securing bolts fr...

  • Page 77

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – fit brake pads. – ensure...

  • Page 78

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. Display on vas 505x: ♦ req...

  • Page 79

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. Display on vas 505x: ♦ the...

  • Page 80

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 5 brake pedal (lhd) - expl...

  • Page 81

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. ♦ -t10159- release tool – ...

  • Page 82

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 5.2 removing and installin...

  • Page 83

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 6 removing and installing ...

  • Page 84

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 7 overview of components: ...

  • Page 85

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 7.1 removing and installin...

  • Page 86

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. ♦ vehicle diagnostic, test...

  • Page 87

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – remove both securing bol...

  • Page 88

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – fit actuator motor as sh...

  • Page 89

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 47 – brakes - hydraulics 1...

  • Page 90

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 2 brake calipers fnr -g60-...

  • Page 91

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 2.2 removing and installin...

  • Page 92

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – take out seal. – to do t...

  • Page 93

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – lift up piston with stan...

  • Page 94

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 3 brake calipers 2fnr 42 a...

  • Page 95

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 3.2 removing and installin...

  • Page 96

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – lever off protective cap...

  • Page 97

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – at this stage it should ...

  • Page 98

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 4 brembo brake calipers (1...

  • Page 99

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 10 - support plate 11 - he...

  • Page 100

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – remove seal using remova...

  • Page 101

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 5 brake caliper (ceramic b...

  • Page 102

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. Brakes 5 - brake pads ❑ we...

  • Page 103

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 15 - brake line ❑ screw in...

  • Page 104

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. ♦ lithium grease - g 052 1...

  • Page 105

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – fit protective cap onto ...

  • Page 106

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 6 rear brake calipers for ...

  • Page 107

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. Ling protective cap 9 - pr...

  • Page 108

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. ♦ -v.A.G 1331- torque wren...

  • Page 109

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – remove securing bolts fr...

  • Page 110

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – remove the old seal from...

  • Page 111

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – press brake piston onto ...

  • Page 112

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – ensure that the brake pa...

  • Page 113

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. Display on vas 505x: ♦ the...

  • Page 114

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – press key -4- (to enter ...

  • Page 115

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. Display on vas 505x: ♦ “st...

  • Page 116

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 7 bleeding brake system wa...

  • Page 117

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. ♦ -vas 5234- brake filling...

  • Page 118

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 8 brake servo/ brake maste...

  • Page 119

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. Fold. ❑ vehicles with a v6...

  • Page 120

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 9 removing and installing ...

  • Page 121

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – draw off as much brake f...

  • Page 122

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – unscrew securing bolt -1...

  • Page 123

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 10 removing and installing...

  • Page 124

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – draw off as much brake f...

  • Page 125

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – unscrew securing bolt -1...

  • Page 126

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – unscrew securing nuts fo...

  • Page 127

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 11 vacuum pumps for brake ...

  • Page 128

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 11.2 removing and installi...

  • Page 129

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – secure vacuum hose to va...

  • Page 130

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 11.4 removing and installi...

  • Page 131

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – disconnect vacuum hose -...

  • Page 132

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 11.5 vacuum pump - explode...

  • Page 133

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 11.6 removing and installi...

  • Page 134

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – disconnect fuel return l...

  • Page 135

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – remove bolt -4- and deta...

  • Page 136

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – attach vacuum pump to fl...

  • Page 137

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 11.7 removing and installi...

  • Page 138

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – attach vacuum pump to fl...

  • Page 139

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 12 electric vacuum pump fo...

  • Page 140

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. Removing – unplug connecto...

  • Page 141

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – switch on tester -arrow-...

  • Page 142

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. The system fails the test ...

  • Page 143

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 13 brake hoses and brake l...

  • Page 144

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – item -1- brake line, 14 ...

  • Page 145

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 14 repairing brake lines w...

  • Page 146

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 14.1 flanging tool - explo...

  • Page 147

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – cut through brake line a...

  • Page 148

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – screw spindle into flang...