Summary of 2003 A8

  • Page 1

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. Workshop manual audi a8 20...

  • Page 2

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. List of workshop manual re...

  • Page 3

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. Contents 00 - technical da...

  • Page 4

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 1.4 camshaft timing chain ...

  • Page 5

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 1.3 connection diagram for...

  • Page 6

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. Audi a8 2003 ➤ 10-cylinder...

  • Page 7

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 00 – technical data 1 engi...

  • Page 8

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 2 engine data code letters...

  • Page 9

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 3 safety precautions when ...

  • Page 10

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. Note the following if test...

  • Page 11

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 4 general repair instructi...

  • Page 12

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. Additionally, all rubber a...

  • Page 13

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. Mediately, check the hand ...

  • Page 14

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 10 – removing and installi...

  • Page 15

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. ♦ stepladder - vas 5085- ♦...

  • Page 16

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. Note ♦ to make sure you ca...

  • Page 17

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – remove both front wheels...

  • Page 18

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – disconnect coolant hoses...

  • Page 19

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – disconnect coolant hoses...

  • Page 20

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – detach electrical connec...

  • Page 21

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – detach electrical connec...

  • Page 22

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – detach coolant hose (rig...

  • Page 23

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. Warning the fuel system is...

  • Page 24

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – pull off rubber seal -1-...

  • Page 25

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – unbolt cross piece for s...

  • Page 26

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – remove a-pillar trim (ri...

  • Page 27

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – unplug electrical connec...

  • Page 28

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – have a 2nd mechanic pres...

  • Page 29

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – unbolt guide link -1- an...

  • Page 30

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – unscrew heat shield -a- ...

  • Page 31

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – position support element...

  • Page 32

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – remove bolts -arrows- at...

  • Page 33

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 2 separating engine and ge...

  • Page 34

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – unscrew bolt -arrow- at ...

  • Page 35

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – unscrew nuts in the sequ...

  • Page 36

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – unscrew bolt -arrow- at ...

  • Page 37

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – additionally position su...

  • Page 38

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – remove bottom engine/gea...

  • Page 39

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – unbolt heat shield for d...

  • Page 40

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – unplug electrical connec...

  • Page 41

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – when loosening torque co...

  • Page 42

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 3 securing engine to engin...

  • Page 43

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – unplug electrical connec...

  • Page 44

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 4 installing engine note ♦...

  • Page 45

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – before bringing engine a...

  • Page 46

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – screw down spindles of s...

  • Page 47

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – fit subframe onto the tw...

  • Page 48

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – adjust the subframe acco...

  • Page 49

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – tighten bolts -arrows- a...

  • Page 50

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. Warning tighten bolts for ...

  • Page 51

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 5 assembly mountings 5.1 a...

  • Page 52

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 19 - 68 nm 20 - 23 nm 21 -...

  • Page 53

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. Removing note fit all cabl...

  • Page 54

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – detach clip (right-side)...

  • Page 55

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – release quick-release fa...

  • Page 56

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. Engine mounting (right-sid...

  • Page 57

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – remove bottom air hose f...

  • Page 58

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – compress retainer catche...

  • Page 59

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – remove bolt -arrow- on m...

  • Page 60

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – turn adjuster ring -1- b...

  • Page 61

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 13 – crankshaft group 1 cy...

  • Page 62

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. ❑ check that the belt is p...

  • Page 63

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. Removing – pull off engine...

  • Page 64

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – open quick-release faste...

  • Page 65

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – apply torque wrench with...

  • Page 66

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – tighten bolts for vibrat...

  • Page 67

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. Procedure – drain off cool...

  • Page 68

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – apply press sleeve -t400...

  • Page 69

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 2 cylinder block (gearbox ...

  • Page 70

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. Removing • engine separate...

  • Page 71

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. Procedure • engine separat...

  • Page 72

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 3 crankshaft note when car...

  • Page 73

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. ❑ tightening sequence ⇒ pa...

  • Page 74

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. Applying sealant onto cyli...

  • Page 75

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 3.2 allocation of main bea...

  • Page 76

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. Allocation of crankshaft b...

  • Page 77

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. Main bearing journal ∅ col...

  • Page 78

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 3.6 measuring radial clear...

  • Page 79

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 4 pistons and conrods note...

  • Page 80

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. ❑ install using piston rin...

  • Page 81

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. Measuring cylinder bore – ...

  • Page 82

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. Oil spray jet for piston c...

  • Page 83

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 15 – cylinder head, valve ...

  • Page 84

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 17 - timing chain cover (b...

  • Page 85

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. ♦ hose clip pliers - vas 6...

  • Page 86

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – unscrew nuts -2- and -4-...

  • Page 87

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. Note note the use-by date ...

  • Page 88

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 1.3 removing and installin...

  • Page 89

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. Installing installation is...

  • Page 90

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. Caution the cylinder head ...

  • Page 91

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – apply the beads of seala...

  • Page 92

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 1 - camshaft adjuster for ...

  • Page 93

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 11 - bearing bracket for d...

  • Page 94

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 9 - slide 10 - oil straine...

  • Page 95

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 1.5 removing timing chain ...

  • Page 96

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. Note in the following proc...

  • Page 97

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – fit camshaft clamps - t4...

  • Page 98

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – press guide rail of chai...

  • Page 99

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. • camshaft clamps - t40070...

  • Page 100

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – fit key - t40079- onto c...

  • Page 101

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – remove locking pin - 324...

  • Page 102

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – screw locking pin - 3242...

  • Page 103

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – unscrew bolts -1- and -2...

  • Page 104

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – install chain tensioner ...

  • Page 105

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – unscrew bolts -1- and -2...

  • Page 106

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – install chain tensioner ...

  • Page 107

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 12 - thrust washer 13 - dr...

  • Page 108

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – remove intake manifold ⇒...

  • Page 109

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 1.10 drive chain for auxil...

  • Page 110

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. ♦ adapter - t40058- ♦ lock...

  • Page 111

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – insert guide pin of adap...

  • Page 112

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. Caution if a used drive ch...

  • Page 113

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – fit drive chain for auxi...

  • Page 114

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 1 - circlip 2 - spur gear ...

  • Page 115

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. ♦ thrust piece - t40192- ♦...

  • Page 116

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – drive oil seal for ac co...

  • Page 117

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. Procedure • engine removed...

  • Page 118

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – remove hose clip on dust...

  • Page 119

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. Installing note renew o-ri...

  • Page 120

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – up to engine number bsm ...

  • Page 121

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – press dust cap -arrow- w...

  • Page 122

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 1 - balance shaft ❑ removi...

  • Page 123

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – remove bolts -2- and -4-...

  • Page 124

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 2 cylinder head 2.1 cylind...

  • Page 125

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 10 - 2.4 nm 11 - o-ring ❑ ...

  • Page 126

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. Cylinder head - tightening...

  • Page 127

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. ♦ puller - t40039- removin...

  • Page 128

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – remove air duct -1-. – r...

  • Page 129

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – slacken bolts in the seq...

  • Page 130

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – detach electrical connec...

  • Page 131

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – remove crankcase breathe...

  • Page 132

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. ♦ open end spanner insert,...

  • Page 133

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – remove camshaft timing c...

  • Page 134

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – remove bolts -arrows-. –...

  • Page 135

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – check that camshafts on ...

  • Page 136

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – tighten screw plug -arro...

  • Page 137

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – install chain tensioner ...

  • Page 138

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. Special tools and workshop...

  • Page 139

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – open quick-release faste...

  • Page 140

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – remove air hose (left-si...

  • Page 141

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – pull all ignition coils ...

  • Page 142

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 3 valve gear note ♦ cylind...

  • Page 143

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. ❑ check roller bearings fo...

  • Page 144

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. ❑ checking valve guides ⇒ ...

  • Page 145

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. ♦ universal dial gauge bra...

  • Page 146

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – compare width of plastig...

  • Page 147

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. Note the following descrip...

  • Page 148

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. Caution on engines fitted ...

  • Page 149

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – turn the camshafts until...

  • Page 150

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – insert locating pins -t4...

  • Page 151

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – use impact extractor att...

  • Page 152

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. Special tools and workshop...

  • Page 153

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – apply drift - vas 5161/3...

  • Page 154

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. Note a plastic sleeve -a- ...

  • Page 155

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – screw guide plate back o...

  • Page 156

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. Special tools and workshop...

  • Page 157

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – apply drift - vas 5161/3...

  • Page 158

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. Note a plastic sleeve -a- ...

  • Page 159

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 3.7 checking hydraulic val...

  • Page 160

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – using adapter - t40058- ...

  • Page 161

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. ♦ universal dial gauge bra...

  • Page 162

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 17 – lubrication 1 lubrica...

  • Page 163

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 13 - oil retention valve 1...

  • Page 164

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. Sump (bottom section) - ti...

  • Page 165

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. ♦ adapters - 10 - 222 a /2...

  • Page 166

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – detach clip (right-side)...

  • Page 167

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – release quick-release fa...

  • Page 168

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – unplug electrical connec...

  • Page 169

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – apply bead of sealant -a...

  • Page 170

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. Removing – remove coolant ...

  • Page 171

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – remove bolts -arrows- an...

  • Page 172

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – check to ensure that the...

  • Page 173

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – position used oil collec...

  • Page 174

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – remove bolts -arrows- an...

  • Page 175

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 1 - sump (top section) ❑ r...

  • Page 176

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. Sump (top section) - tight...

  • Page 177

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – remove bolts -1 … 7- for...

  • Page 178

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – fit new seals -1, 2, 3- ...

  • Page 179

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – renew bolts for sump (to...

  • Page 180

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 1 - o-ring ❑ renew 2 - spr...

  • Page 181

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – remove bolts -arrows-. –...

  • Page 182

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 1 - gasket ❑ renew 2 - 9 n...

  • Page 183

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. Oil pressure switch - f1- ...

  • Page 184

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. Removing – drain off coola...

  • Page 185

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 1.13 removing and installi...

  • Page 186

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. Special tools and workshop...

  • Page 187

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. Procedure • oil level ok •...

  • Page 188

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 19 – cooling 1 cooling sys...

  • Page 189

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 1 - radiator ❑ removing an...

  • Page 190

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 1.2 connection diagram for...

  • Page 191

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 1.3 connection diagram for...

  • Page 192

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 1.4 connection diagram for...

  • Page 193

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 21 - auxiliary radiator (l...

  • Page 194

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. Draining note collect drai...

  • Page 195

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – place drip tray for work...

  • Page 196

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – disconnect coolant hose ...

  • Page 197

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. Note ♦ the effectiveness o...

  • Page 198

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. Procedure – fit drain plug...

  • Page 199

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – fill reservoir of coolin...

  • Page 200

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – pull off rubber seal -1-...

  • Page 201

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 1 - seal ❑ renew 2 - housi...

  • Page 202

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 1.7 removing and installin...

  • Page 203

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. Installing note ♦ renew se...

  • Page 204

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – disconnect coolant hose ...

  • Page 205

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – pull off engine cover pa...

  • Page 206

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. All vehicles: – detach vac...

  • Page 207

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. ♦ hose clip pliers - vas 6...

  • Page 208

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – unplug electrical connec...

  • Page 209

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 1 - coolant pipe (bottom f...

  • Page 210

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 26 - 8 nm + turn 90° furth...

  • Page 211

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – vehicles with auxiliary ...

  • Page 212

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. ♦ drip tray for workshop h...

  • Page 213

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – place drip tray for work...

  • Page 214

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. Removing • engine removed ...

  • Page 215

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. ♦ hose clip pliers - vas 6...

  • Page 216

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – unbolt bracket (left-sid...

  • Page 217

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – remove nut -1- and bolt ...

  • Page 218

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 1.18 removing and installi...

  • Page 219

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 1 - radiator fan - v7- ❑ w...

  • Page 220

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. Auxiliary radiator - tight...

  • Page 221

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – open quick-release faste...

  • Page 222

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – disconnect coolant hose ...

  • Page 223

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. Note to prevent damage to ...

  • Page 224

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. Note to prevent damage to ...

  • Page 225

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. ♦ hose clip pliers - vas 6...

  • Page 226

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – detach coolant hoses -1-...

  • Page 227

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – release both retaining p...

  • Page 228

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. ♦ cooling system tester - ...

  • Page 229

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – attach cooling system te...

  • Page 230

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 26 – exhaust system 1 exha...

  • Page 231

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. ❑ removing and installing:...

  • Page 232

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. Exhaust manifold (rear lef...

  • Page 233

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 1 - 23 nm 2 - clamp (front...

  • Page 234

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 15 - 23 nm ❑ renew mountin...

  • Page 235

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. Installation position of r...

  • Page 236

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – fit clamps so that ends ...

  • Page 237

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – remove bolts -2- and -3-...

  • Page 238

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – unplug electrical connec...

  • Page 239

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 1.4 removing and installin...

  • Page 240

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – unscrew bolts -1 … 5- an...

  • Page 241

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – unscrew nuts in the sequ...

  • Page 242

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – fit exhaust manifold (fr...

  • Page 243

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – unbolt cross piece (fron...

  • Page 244

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – remove nuts -arrows- and...

  • Page 245

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 1.7 removing and installin...

  • Page 246

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – remove nuts -arrows- and...

  • Page 247

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. Aligning tailpipes – check...

  • Page 248

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 2 servicing secondary air ...

  • Page 249

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 11 - connection 12 - air h...

  • Page 250

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. Procedure • no leaks in ho...

  • Page 251

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. – disconnect air hose -arr...

  • Page 252

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Audi ag does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by audi ag. 3 exhaust flaps 3.1 checki...