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B&B Electronics ZXT24-IO-222R2 Product Manual
Summary of ZXT24-IO-222R2
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Manual documentation number: zxtx-io-x-2310m z z l l i i n n x x x x t t r r e e m m e e - - i i p p 6 6 7 7 w w i i r r e e l l e e s s s s i i / / o o p roduct m anual zxt9-io-222r2 zxt24-io-222r2.
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Ii manual documentation number: zxtx-io-x-2310m zlinx xtreme i/o documentation number: zlinx xtreme io this product was designed and manufactured in ottawa, illinois usa using domestic and imported parts by international headquarters b&b electronics mfg. Co. Inc. 707 dayton road ottawa, il 61350 usa...
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Manual documentation number: zxtx-io-x-2310m iii c ontents 1. Overview ..................................................................................................................................................................................... 1 1.1 p roduct o verview .........................
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Iv manual documentation number: zxtx-io-x-2310m 4.2.4 ao wiring ....................................................................................................................................................................... 24 5. Software installation ...........................................
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Manual documentation number: zxtx-io-x-2310m v appendix b: product specifications ............................................................................................................................... 54 appendix c: expected latency .............................................................
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Overview manual documentation number: zxtx-io-x-2310m 1 1 1 . . O o v v e e r r v v i i e e w w thank you for purchasing a zlinx xtreme i/o product! This product has been manufactured to the highest standards of quality and performance to ensure your complete satisfaction. 1.1 product overview zlinx...
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Overview 2 manual documentation number: zxtx-io-x-2310m table of contents the table of contents is hypertext linked in the electronic documentation. This allows rapid navigation to each chapter. Overview overview section gives a general information on product standards compliance, prerequisites and ...
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Overview manual documentation number: zxtx-io-x-2310m 3 modbus i/o register mapping this section explains the modbus register mappings when i/o modules are communicating to a modbus master (plc/scada/etc.) through a radio modem. Convert voltage / current to dac analog to digital conversation for vol...
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Overview 4 manual documentation number: zxtx-io-x-2310m 1.6 zlinx xtreme i/o product specification summary need to get an analog or a digital signal across a highway or river? Or just to the other end of your big warehouse? Zlinx xtreme i/o can do the job faster, easier, and less expensively than st...
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Product introduction manual documentation number: zxtx-io-x-2310m 5 2 2 . . P p r r o o d d u u c c t t i i n n t t r r o o d d u u c c t t i i o o n n 2.1 zlinx xtreme i/o product models zlinx xtreme i/o modules provide easy-to-use, cost-effective peer-to-peer (wire replacement) or modbus connectiv...
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Product introduction 6 manual documentation number: zxtx-io-x-2310m a printed version of the modbus mode zlinx i/o quick start guide. A printed version of the peer-to-peer mode zlinx i/o quick start guide. Product cd (consisting of zlinx xtreme i/o documentation and zlinx manager configuration softw...
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Product introduction manual documentation number: zxtx-io-x-2310m 7 2.3.2 modbus i/o mode in modbus mode, the zlinx xtreme i/o modules shall be configured as modbus slaves and can be controlled and monitored by a modbus rtu master (such as a plc, scada, hmi, etc). A serial radio modem acts as a data...
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Product introduction 8 manual documentation number: zxtx-io-x-2310m 2.4 i/o types and characteristics the analog inputs, analog outputs and digital inputs are not isolated. They share the same common within the module. Digital outputs are isolated through relay contacts. 2.4.1 digital / pulse inputs...
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Product introduction manual documentation number: zxtx-io-x-2310m 9 2.5 user interface components rssi leds mode leds i/o status leds wireless & power leds figure 2-4 external view of zlinx xtreme i/o module usb port configuration pushbutton power & i/o terminals figure 2-6 internal view of zlinx xt...
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Product introduction 10 manual documentation number: zxtx-io-x-2310m 2.5.1 radio signal strength indicator (rssi) leds the signal strength leds provide an indication of the signal strength of the received radio signal. 8 green leds in a bar graph format show the signal strength from weak to strong. ...
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Product introduction manual documentation number: zxtx-io-x-2310m 11 the following default settings established when the mode is changed: zxt24-io-222r2 zxt9-io-222r2 peer-to-peer master mode radio network: 0x0c 0x00 radio id number: 0x11 0x11 radio output power: (4) 63mw (4) 1w number of retries: 1...
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Electrical installation 12 manual documentation number: zxtx-io-x-2310m 3 3 . . H h a a r r d d w w a a r r e e i i n n s s t t a a l l l l a a t t i i o o n n 3.1 recommended practice before installation before installing a new system, it is recommended to bench test the complete system and make su...
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Hardware manual documentation number: zxtx-io-x-2310m 13 3.3 dimensional information the dimensional information with mounting holes is shown below. Figure 3-1 dimensional information 3.4 mounting options the zlinx xtreme i/o module can be panel or machine mounted. The module can be mounted with or ...
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Electrical installation 14 manual documentation number: zxtx-io-x-2310m figure 3-2 mounting ear dimensions 3.5 cabling options the zlinx xtreme module has two holes of 0.875” diameter for cable installation. Cable gland or conduit mounting is possible. A cable gland and conduit hub are included as a...
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Hardware manual documentation number: zxtx-io-x-2310m 15 3.5.2 conduit installation a conduit hub is supplied with the zlinx xtreme i/o module where conduit installation is preferred to route the cables. It is suited to connect ½” or 3/8” conduit fittings and consists of a body, nut, and gasket suit...
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Electrical installation 16 manual documentation number: zxtx-io-x-2310m antenna specifications: impedance: 50Ω connector: rpsma female vswr: 2.0 max (in band) gain : 3.0 dbi polarization: vertical part number: zxt9-ant1 2.4 ghz supplied antenna: your zlinx xtreme 2.4 ghz product comes supplied with ...
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Hardware manual documentation number: zxtx-io-x-2310m 17 3.5.5.1 high gain omni antenna an omni-directional antenna is an antenna system which radiates power uniformly in one plane with a directive pattern shape in a perpendicular plane. This pattern is often described as "donut shaped". Omni-direct...
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Electrical installation 18 manual documentation number: zxtx-io-x-2310m fg24008 – high gain omni directional (2.4 ghz) for use with: zxt24 radios (2.4 ghz) impedance: 50Ω connector: n female vswr – 1.5:1 max (in band) gain – 8 dbi polarization – vertical length – 24.5 inches mounting brackets (sold ...
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Hardware manual documentation number: zxtx-io-x-2310m 19 ys89612 – high gain yagi (900 mhz) - for use with: zxt9-rm (900 mhz) impedance: 50 Ω connector: n female vswr – 1.5:1(in band) gain – 11 dbi polarization – vertical length – 49 in mounting brackets – included ys24008 – high gain yagi (2.4 ghz)...
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Electrical installation 20 manual documentation number: zxtx-io-x-2310m figure 3-15 lmr195 cable cross section figure 3-16 lmr100 cable cross section along with the cable, a proper connector must be chosen. The i/o module uses an rpsma male (plug) connector. The optional high gain antenna has an n t...
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Hardware manual documentation number: zxtx-io-x-2310m 21 3.5.5.5 ip67 power supply figure 3-17 ip67 power supply an optional ip67 power supply (p/n: clg-60-24) is available suitable for outdoor applications. The power supply specifications: input voltage: 90 ~ 295 vac output voltage: 24 vdc rated po...
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Electrical installation 22 manual documentation number: zxtx-io-x-2310m 4 4 . . E e l l e e c c t t r r i i c c a a l l i i n n s s t t a a l l l l a a t t i i o o n n both power and i/o signals are connected to the terminal block provided in the i/o module. The terminal block can be accessed by rem...
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Electrical installation manual documentation number: zxtx-io-x-2310m 23 4.2 i/o wiring the i/o module has the following options, pnp/npn for digital i/os and voltage/current for analog i/os. The follow the wiring recommendations help the user to connect the devices to the i/o module. 4.2.1 di wiring...
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Electrical installation 24 manual documentation number: zxtx-io-x-2310m 4.2.2 do (relay) wiring common, no (normally open) and nc (normally closed) contacts of the relays are brought to terminals for wiring. The following diagram shows typical connection wiring for relay outputs: (b) nc connection n...
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Software installation manual documentation number: zxtx-io-x-2310m 25 5 5 . . S s o o f f t t w w a a r r e e i i n n s s t t a a l l l l a a t t i i o o n n 5.1 zlinx manager software overview zlinx manager software is supplied along with the module in a cd. The software must be installed in a pc a...
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Software installation 26 manual documentation number: zxtx-io-x-2310m figure 5-2 installation completion screen 5.4 installing usb drivers the usb drivers will automatically be installed when the software is installed. If the "add new hardware" wizard appears when the hardware is attached, the usb d...
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Software installation manual documentation number: zxtx-io-x-2310m 27 5.6 starting zlinx i/o configuration software 1. From the windows start menu, start the zlinx manager software. Zlinx manager is common for both the i/o module configuration and the radio modem configuration. The default path is: ...
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Software installation 28 manual documentation number: zxtx-io-x-2310m fig 5.6 i/o module discovery window during the scan the progress box displays information about the scanning process. The bar graph near the bottom of the window indicates progress. 4. If the device is not found, the progress box ...
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Software installation manual documentation number: zxtx-io-x-2310m 29 the i/o configuration menu contains: three tabbed panes: information, configuration, and input/output. A help sidebar containing information and hints related to the current tab. If the sidebar is not visible enable it by going to...
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Configuration & operation 30 manual documentation number: zxtx-io-x-2310m 6 6 . . C c o o n n f f i i g g u u r r a a t t i i o o n n & & o o p p e e r r a a t t i i o o n n the i/o configuration software is used to configure the wireless i/o module. The i/o module can be configured to operate in pe...
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Configuration & operation manual documentation number: zxtx-io-x-2310m 31 fig 6-2 i/o configuration tab 6.1.1.1 transmit power in the transmit power drop down list, select your desired output power in mw. The conversion between dbm and mw is shown in appendix h . Increasing the power will increase m...
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Configuration & operation 32 manual documentation number: zxtx-io-x-2310m type/range xtreme module channel number range factory default zxt24-io-222r2 0x0c to 0x17 0x0c zxt9-io-222r2 0x00 to 0x09 0x00 fig 6-4 channel number range 6.1.1.3 network identifier a. The network identifier field must match ...
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Configuration & operation manual documentation number: zxtx-io-x-2310m 33 6.1.1.6 aes encryption the following aes encryption options are available a. Disabled – select this option if you do not desire to encrypt your network. I. Check the disable option and press the update button on the bottom of ...
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Configuration & operation 34 manual documentation number: zxtx-io-x-2310m ii) if you are using a text key, the key can be updated in two ways: (1) copy text key (a) select text key (b) if a key is displayed in the key box, delete it. (c) open the file generated in 6.C above (d) copy the key by using...
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Configuration & operation manual documentation number: zxtx-io-x-2310m 35 figure 36 shows the zlinx radio modem configuration screen. Click the atky set button (for sr models, the atee command also needs to be set to 1). The set hex string box will appear. Copy the key generated for the i/o module a...
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Configuration & operation 36 manual documentation number: zxtx-io-x-2310m 6.1.3 modbus i/o addressing in modbus mode, digital and analog input information from the zlinx xtreme i/o inputs is stored in the zlinx xtreme i/o memory in modbus format and sent across the link to the modbus modem. Digital ...
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Configuration & operation manual documentation number: zxtx-io-x-2310m 37 6.1.3.2.2 digital inputs there are 2 digital inputs available in the i/o modules and their addressing is as follows: digital outputs modbus memory address digital input 1 10001 digital input 2 10002 fig 6-9digital input memory...
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Configuration & operation 38 manual documentation number: zxtx-io-x-2310m the table below show the modbus register mapping for frequency and counter inputs: frequency / counter data modbus memory address di1 - frequency 40003 di1 – counter ls register 40004 di1 – counter ms register 40005 di2 - freq...
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Configuration & operation manual documentation number: zxtx-io-x-2310m 39 6.1.3.3 modbus i/o addressing the following examples show how the modbus addressing works especially when viewed from a modbus master: in general, modbus protocol allows two types of i/o addressing: implied and extended. Howev...
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Configuration & operation 40 manual documentation number: zxtx-io-x-2310m 5. The retry count box contains the number of attempts that will be made to communicate with the slave device before the module indicates communication has been lost. Lost communication is indicated by the power led’s blinking...
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Configuration & operation manual documentation number: zxtx-io-x-2310m 41 to configure the zlinx xtreme i/o xtreme module for peer-to-peer slave mode: 1. Select the configuration tab. 2. Select the peer-to-peer slave option button. 3. Set the peer-to-peer slave address from 1 to 255. Please note the...
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Configuration & operation 42 manual documentation number: zxtx-io-x-2310m 4. For exception reporting, refer to section 6.1.6. 6.1.5.2 digital (relay) output configuration 1. Select the digital (relay) output to be configured. 2. Select communication ‘fail safe’ condition if necessary. 3. Digital (re...
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Configuration & operation manual documentation number: zxtx-io-x-2310m 43 fig 6-18 analog input configuration 6.1.5.4 analog output configuration 1. Select the analog output to be configured. 2. Select the required analog mode (0 to 10 or 0 to 5 vdc, or 0 to 20 or 4 to 20 ma). 3. Set the value of th...
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Configuration & operation 44 manual documentation number: zxtx-io-x-2310m 6.1.6 exception reporting this feature provides the ability of reporting possible problems on input devices (ais and dis). It is applicable to modbus mode only. For analog inputs exception reports will be periodically sent if ...
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Configuration & operation manual documentation number: zxtx-io-x-2310m 45 00 analog input-2 high byte 00 analog input-2 low byte 00 analog input-3 high byte 00 analog input-3 low byte 00 analog input-4 high byte 00 analog input-4 low byte 98 checksum high 2c checksum low to set the option of excepti...
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Configuration & operation 46 manual documentation number: zxtx-io-x-2310m to set calibration for analog outputs: 1. Enter a value in the reference text box. 2. Click the set current value button. 3. Supply power to the device. 4. Measure the output value and enter the measured value in the acquired ...
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Configuration & operation manual documentation number: zxtx-io-x-2310m 47 fig 6-22 zlinx xtreme i/o monitor note: monitor doesn’t show the inverted values for the do’s if such option is enabled. 6.1.9 saving the configuration when all configuration settings are complete, click the update button to s...
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Configuration & operation 48 manual documentation number: zxtx-io-x-2310m fig 6-23 firmware updater caution dialog box 5. Select the usb com port from the connection drop down list. 6. Click connect . 7. Re-apply power to the zlinx xtreme i/o module. The power led should go on and stay on. 8. The zl...
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Configuration & operation manual documentation number: zxtx-io-x-2310m 49 6.3 diagnostics and testing most problems are related to incorrect configuration, or radio path problems. Before performing final installation of the zlinx xtreme i/o modules, bench test the functionality first. If it does not...
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Troubleshooting 50 manual documentation number: zxtx-io-x-2310m 7 7 . . T t r r o o u u b b l l e e s s h h o o o o t t i i n n g g this section is designed to help you answer some of the more common questions asked regarding installation and configuration of zlinx xtreme i/o. Problem causes and res...
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Troubleshooting manual documentation number: zxtx-io-x-2310m 51 7.1.1 testing di on system-1 connect one side of the switch to the di on the zlinx xtreme i/o device and the other side of the switch to high or ground depending on pnp or npn configuration (see figure 7-2). The led corresponding to the...
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Troubleshooting 52 manual documentation number: zxtx-io-x-2310m 7.1.4 testing ao in “voltage” mode to test an analog output in “voltage” mode the following can be performed. Refer to “appendix e: zlinx xtreme i/o models and features” for the list of analog output modules. On the corresponding zlinx ...
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Appendix a: default configuration settings manual documentation number: zxtx-io-x-2310m 53 a a p p p p e e n n d d i i x x a a : : d d e e f f a a u u l l t t c c o o n n f f i i g g u u r r a a t t i i o o n n s s e e t t t t i i n n g g s s power setting: zxt24-io-222r2 xtreme modules, 63mw, zxt9-...
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Appendix b: product specifications 54 manual documentation number: zxtx-io-x-2310m a a p p p p e e n n d d i i x x b b : : p p r r o o d d u u c c t t s s p p e e c c i i f f i i c c a a t t i i o o n n s s xtreme i/o module models: zxt24-io-222r2 zxt9-io-222r2 manual: electronic version of this man...
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Appendix b: product specifications manual documentation number: zxtx-io-x-2310m 55 analog inputs/outputs ranges: 0-5vdc; 0 to 10 vdc; 0 to 20ma; 4-20ma resolution: 16 bit (analog inputs); 12 bit (analog outputs) input accuracy: 0.2 % full scale reading typical, 0.5 % max output accuracy: 0.27 % full...
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Appendix c: expected latency 56 manual documentation number: zxtx-io-x-2310m a a p p p p e e n n d d i i x x c c : : e e x x p p e e c c t t e e d d l l a a t t e e n n c c y y before you lift a finger towards the perfect wireless installation, think about the impact of wireless communications on yo...
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Appendix d: modbus i/o assignments manual documentation number: zxtx-io-x-2310m 57 a a p p p p e e n n d d i i x x d d : : m m o o d d b b u u s s i i / / o o a a s s s s i i g g n n m m e e n n t t s s 00001-00112 discrete digital outputs modbus function codes supported are: function 1: read do sta...
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Appendix e: zlinx xtreme i/o models and features 58 manual documentation number: zxtx-io-x-2310m a a p p p p e e n n d d i i x x e e : : z z l l i i n n x x x x t t r r e e m m e e i i / / o o m m o o d d e e l l s s a a n n d d f f e e a a t t u u r r e e s s xtreme modules model number module type...
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Appendix f: convert voltage/current to dac manual documentation number: zxtx-io-x-2310m ··············································· 59 a a p p p p e e n n d d i i x x f f : : c c o o n n v v e e r r t t v v o o l l t t a a g g e e / / c c u u r r r r e e n n t t t t o o d d a a c c in zlinx xtre...
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Appendix f: convert voltage/current to dac 60 manual documentation number: zxtx-io-x-2310m input register value = actual voltage * 65536 / 5 (ex) input register value for 2.5v = 2.5 * 65536 / 5 = 32768 7. Analog input (0-20 ma selection): voltage full range = 0-20 ma dac full range is 65536 counts a...
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Appendix g: radio frequency basics manual documentation number: zxtx-io-x-2310m ··············································· 61 a a p p p p e e n n d d i i x x g g : : r r a a d d i i o o f f r r e e q q u u e e n n c c y y b b a a s s i i c c s s this section summarizes changes made in current p...
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Appendix g: radio frequency basics 62 manual documentation number: zxtx-io-x-2310m typically the noise floor will be lower than the receive sensitivity of your radio, so it will not be a factor in your system design. If, however, you’re in an environment where high degrees of rf noise may exist in y...
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Appendix g: radio frequency basics manual documentation number: zxtx-io-x-2310m ··············································· 63 radio manufacturers advertise “line of sight” range figures. Line of sight means that, from antenna a, you can see antenna b. Being able to see the building that antenna...
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Appendix g: radio frequency basics 64 manual documentation number: zxtx-io-x-2310m cable types frequency rg-58u* lmr-400* 900 mhz 1.6 db 0.4 db 2.4 ghz 2.8 db 0.7 db * loss per 10 feet (3 meters) of cable length figure g-2 attenuation figures while long cable runs to an antenna create signal loss, t...
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Appendix g: radio frequency basics manual documentation number: zxtx-io-x-2310m ··············································· 65 a a p p p p e e n n d d i i x x h h : : t t r r a a n n s s m m i i t t p p o o w w e e r r - - d d b b m m t t o o m m w w c c o o n n v v e e r r s s i i o o n n.
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Glossary 66 manual documentation number: zxtx-io-x-2310m g g l l o o s s s s a a r r y y adc analog to digital converter. Analog input (ai) an analog input is a measurable electrical signal with a defined range that is generated by a sensor and received by a controller. The analog input changes cont...
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Glossary manual documentation number: zxtx-io-x-2310m ··············································· 67 pt100 platinum 100 resistance thermometers, also called resistance temperature detectors (rtds), are temperature sensors that exploit the predictable change in electrical resistance of some mater...
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Index 68 manual documentation number: zxtx-io-x-2310m i i n n d d e e x x a ac, 24 ao, 14 b xtreme module, 14 c configuration box, 15 cu 10, 46 d dc, 24 dce, 25 di, 14 din, 27 do, 14 l led, 24 los, 28 lr, 14 m modbus map, 21 modbus mode, 5 modes of operation, 4 p peer-to-peer mode, 4 plc, 16 pt100, ...