Backyard Discovery 65411 Owner's Manual - Stop

Manual is about: Tucson Wooden Swing Set

Summary of 65411

  • Page 1

    • owner's manual • frequently asked questions • assembly instructions • warranty information t t t tuuuuccccssssoooonnnn w w w wooooooood d d deeeennnn s s s sw w w wiiiinnnngggg s s s seeeetttt m m m mooood d d deeeellll:::: # # # #6 6 6 65 5 5 54 4 4 411111111 manufacturer: backyard discovery 3001...

  • Page 2: Stop

    Please have the following information when you make your call: 1 – model number of the product located on the front of the assembly manual 2 – desription of the part from the parts list por favor tenga visible la siguiente informaciÓn cuando llame: 1 - nÚmero de modelo del producto que se encuentra ...

  • Page 3: For Your Records:

    Owner’s manual play set rev5/20/10 brs dear customer: please read entire booklet completely before beginning the assembly process. Equipment is recommended for use by children 3 to 10 years of age . Structures are not intended for public use. The company does not warranty any of its residential stru...

  • Page 4

    Owner’s manual play set rev5/20/10 brs please refer to the assembly section of the assembly manual for maximum fall height . Positioning your playcenter 1. The playcenter is designed to be installed on a level surface by an adult with an adult helper . Place in a flat area of your yard to minimize g...

  • Page 5

    Owner’s manual play set rev5/20/10 brs the following chart explains the fall height in feet from which a life threatening head injury would not be expected critical heights in feet (m) of tested materials material uncompressed depth compressed depth 6" (152mm) 9" (228mm) 12" (304mm) to 9" (228mm) wo...

  • Page 6

    Owner’s manual play set rev5/20/10 brs 16. Instruct children to never crawl or walk across the top of monkey bars. 17. Instruct children to never crawl on top of a fort roof. 18. Verify that any suspended climbing ropes, chain, or cable are secured at both ends and that they cannot be looped back on...

  • Page 7

    Owner’s manual play set rev5/20/10 brs disposal instructions: when the playcenter use is no longer desired, it should be disassembled and disposed of in such a way that no unreasonable hazards will exist at the time the unit is discarded. Third party assembly: customer may, in their sole discretion,...

  • Page 8

    Owner’s manual play set rev5/20/10 brs appendix a information on playground surfacing materials: the following information is from the united states consumer product safety commission’s information sheet for playground surfacing material; also see the following website for additional information: ww...

  • Page 9

    Rev5/20/10 brs play set assembly manual faqs: 1. Does the area for the playset need to be level? Yes. Backyard discovery recommends the playset be positioned on a flat level area for maximum safety and durability. The stakes provided should be used to secure it firmly to the ground. 2. What size are...

  • Page 10

    Rev5/20/10 brs www.Swingsetsonline.Com/support.Aspx and follow the prompts to order them. Next, read the assembly manual and get the tools ready for the job as recommended in the manual. If the assembly manual is lost or misplaced a new one can be printed from backyard discovery’s website: www.Swing...

  • Page 11

    (tape measure) (claw hammer) (cordless drill or electric drill) (an adult w/ an adult helper) (rubber mallet - optional) (ladder) (phillips screw driver) (drill attachments: phillips head) (1/8" & 3/8" drill bits) tools required for installation: (these are the tools that are generally required for ...

  • Page 12

    B b b baaaassssiiiicccc s s s seeeettttuuuupppp d d d diiiim m m meeeennnnssssiiiioooonnnnssss place the set on level ground, not less than 6 ft [2 m] from any structure or obstruction such as a fence, garage, house, overhanging branches, laundry lines, or electrical wires. Safe play zone safe play ...

  • Page 13

    Parts identification wood components (not to scale) e1 - fort upright - w101519 1 3/8"x3 3/8"x89 1/2" (36x86x2273) (2) e2 - fort upright - w101520 1 3/8"x3 3/8"x89 1/2" (36x86x2273) (2) e77 - angle brace - w100991 1 3/8"x3 3/8"x74 3/8" (36x86x1890) (2) f1 - angle brace - w101630 1 3/8"x2 3/8"x18 1/8...

  • Page 14

    Parts identification wood components (not to scale) h5 - picnic tarp support - w101542 1"x3 3/8"x24 1/2" (24x86x622) (2) h6 - wall slat - w101535 1"x3 3/8"x25 1/2" (24x86x648) (2) h7 - picnic support - w101625 1"x3 3/8"x15 1/4" (24x86x387) (2) h8 - picnic support - w101628 1"x3 3/8"x13 1/2" (24x86x3...

  • Page 15

    Parts identification wood components (not to scale) k2 - arched wall rail - w101531 5/8"x5 1/4"x34 7/8" (16x134x887) (1) k3 - arched wall rail - w101530 5/8"x5 1/4"x34 1/8" (16x134x868) (1) k4 - wall rail - w101533 5/8"x5 1/4"x34 1/8" (16x134x868) (1) m1 - tarp support - w101540 5/8"x3 3/8"x40" (16x...

  • Page 16

    Parts identification wood components (not to scale) m8 - picnic cleat - w101632 5/8"x3 3/8"x10 1/8" (16x86x258) (1) m9 - picnic cleat - w101633 5/8"x3 3/8"x6 3/4" (16x86x172) (1) m10 - wall rail - w101621 5/8"x3 3/8"x6 1/4" (16x86x160) (2) m11 - wall rail - w101527 5/8"x3 3/8"x4 3/4" (16x86x122) (2)...

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    Parts identification hardware aj - bolt hex 5/16x1-1/4 - h100042 (4) an - bolt hex 5/16x2-3/4 - h100047 (2) z - lag screw wh 5/16x2 - h100027 (42) bg - t-nut 5/16 - h100074 (7) bf - t-nut 3/8 - h100073 (7) f - bolt wh 5/16x1 - h100008 (4) a - bolt fa 3/8x1-1/2 - h100001 (7) h - bolt wh 5/16x1-1/2 - ...

  • Page 18

    Parts identification hardware br - screw pfh 8x1-1/8" - h100088 (48) bq - screw pfh 8x1-1/4" - h100087 (48) bp - screw pfh 8x1-1/2" - h100086 (42) bs - screw pfh 8x1-3/4" - h100089 (9) bw - screw pfh 8x3 - h100092 (26) bt - screw pfh 8x2-1/2 - h100090 (4) cb - washer safety 17x30 - h100103 (7) cj - ...

  • Page 19

    Parts identification a a a acccccccceeeessssssssoooorrrriiiieeeessss (not to scale) ek - slide rail 8' green right - a100054 (1) el - slide rail 8' green left - a100055 (1) ea - hand grip yellow plastic - a100043 (2) kf - trapeze with hardware yellow - a100109 (1) em - slide bed 8' yellow - a100056 ...

  • Page 20

    Parts identification a a a ac c c cc c c ce e e es s s ss s s so o o or r r riiiie e e es s s s (not to scale) kd - plastic ground stake brown - a100179 (6) kb - picnic table tarp - a100195 (1) kc - roof tarp - a100196 (1) - t-40 torx wrench - a100041 2 - t-40 torx bit - a100042 2 - t-30 torx bit - ...

  • Page 21

    Qty description 1 slide brace 3 bolt wh 5/16x1/2 3 nut barrel wh 5/16x5/8 3 washer lock ext 12x19 1 slide bed 8' yellow 3 5/8 8 5/8 13 5/8 1 nut barrel wh 5/16x5/8 washer lock ext 12x19 slide brace bolt wh 5/16x1/2 slide bed 8' yellow 8 foot slide assembly phase 1 phase notes ● drill 3 holes at one ...

  • Page 22

    Qty description 2 center slide brace 24 screw pfh 8x3 1 slide rail 8' green right 1 slide rail 8' green left slide rail 8' green left slide rail 8' green right center slide brace 8 foot slide assembly phase 2 phase notes ● place 1 slide rail on a flat surface and begin inserting slide bed at the bot...

  • Page 23: Swing Beam Assembly

    Step 1 attach (2) qz triangle plates to sb74 swing beam using 1-3/4" bolts, lock washers and 7/8" barrel nuts. Attach (2) gd l brackets to sb74 swing beam using 2-3/4" hex bolts, flat washers and 5/16" lock nuts. Sb74 qz gd gd swing beam assembly sb74 - swing beam - w102304 2"x5 1/4"x89 1/2" (50x134...

  • Page 24: Swing Beam Assembly

    Swing beam assembly step 2 insert (2) 2-1/2" bolts, lock washers and 1-1/2" barrel nuts into top edge of w71 swing beam support, as shown. Attach e77 angle braces to w71 swing beam support using 4- 1/2" bolts, lock washers and 7/8" barrel nuts. Attach h79 end support to e77 a ngle braces using 2" bo...

  • Page 25: Swing Beam Assembly

    Step 3 attach (2) qz triangle plates to w71 swing beam support using 1-3/4" bolts, lock washer and 7/8" barrel nut. Bolt wh 5/16x1-3/4 washer lock ext 12x19 nut barrel wh 5/16x7/8 swing beam assembly sb74 w71 sb74 w71 qz.

  • Page 26: Swing Beam Assembly

    Step 4 insert swing hanger quick link and safety washer into holes in the edge of sb74 swing beam. Secure swing hanger to w71 swing beam using flat washers and 5/16" lock nuts. Swing hanger quick link nut lock 5/16 washer flat 8x27 swing beam assembly sb74 sb74 washer safety 17x30

  • Page 27

    4' rock ladder phase 1 phase notes • assemble slats to rails as shown. • note oreintation of slats, be sure to arrange as shown. • see drawing below for slat spacing on rails. • using slats as a guide, pre-drill top edges of rails with a 1/8" drill bit. Failure to pre-drill may result in board split...

  • Page 28

    4' rock ladder phase 2 & 3 p p p ph h h ha a a as s s se e e e n n n no o o ot tt te e e es s s s • oreint top edge of rocks with top edge of slats. • fasten rocks as shown. Bolt fa 3/8x1-1/2 climbing rock green small t-nut 3/8 screw pfh 8x1-1/8 qty. Description 6 climbing rock green small 6 bolt fa...

  • Page 29

    Fort assembly phase 1 phase notes • assemble with hardware as shown. • for ease during assembly, assemble uprights flat on the ground. Hardware needed: • (14) d - nut barrel wh 5/16x7/8 - h100005 • (14) ad - washer lock ext 12x19 - h100031 • (16) ac - washer lock ext 8x19 - h100030 • (10) k - bolt w...

  • Page 30

    Fort assembly phase 2 phase notes • assemble with hardware as shown. Step 1: attach 'h1' roof cross brace to 'e1' fort uprights using hardware 'k', 'ac', 'ad', & 'd' as shown. Parts needed: • (1) h1 - roof cross brace - w101538 • (2) e1 - fort upright - w101519 • (1) k3 - arched wall rail - w101530 ...

  • Page 31

    Phase notes • assemble with hardware as shown. Parts needed: • (2) m3 - tarp support - w101539 • (1) m4 - floor/tarp support - w101541 • (3) k1 - wall rail - w101528 • (1) k2 - arched wall rail - w101531 • (2) m5 - wall rail - w101522 hardware needed: • (8) ck - screw pfh 8x2 - h100111 • (4) bp - sc...

  • Page 32

    Phase notes • assemble with hardware as shown. Fort assembly phase 4 step 1: attach 'h4' floor brace to 'm5' wall rails using screws 'bt', as shown. Parts needed: • (1) h4 - floor brace - w101631 • (2) h2 - floor joist - w101521 • (4) h10 - floor brace - w101534 • (2) f1 - angle brace - w101630 hard...

  • Page 33

    Fort assembly phase 5 phase notes • assemble with hardware as shown. Parts needed: • (2) m7 - floor board - w101524 • (8) m2 - floor board - w101525 hardware needed: • (40) ck - screw pfh 8x2 - h100111 • (20) bq - screw pfh 8x1-1/4 - h100087 step 1: gather the (2) 'm7' floor boards & (8) 'm2' floor ...

  • Page 34

    Fort assembly phase 6 phase notes • assemble with hardware as shown. Parts needed: • (2) m11 - wall rail - w101527 • (2) m10 - wall rail - w101621 • (1) m6 - wall rail - w101523 • (1) h2 - floor joist - w101521 hardware needed: • (2) k - bolt wh 5/16x2 - h100012 • (8) ac - washer lock ext 8x19 - h10...

  • Page 35

    Phase notes • assemble with hardware as shown. Parts needed: • (2) h6 - wall slat - w101535 • (2) ej - l bracket green - a100053 hardware needed: • (8) bq - screw pfh 8x1-1/4 - h100087 • (4) bl - screw tapping 14x3/4 - h100083 step 1: attach 'h6' wall slat to 'm11' wall rail using screws 'bq'. Secur...

  • Page 36

    Fort assembly phase 8 phase notes • assemble with hardware as shown. Parts needed: • (4) m12 - wall slat - a101536 hardware needed: • (8) br - screw pfh 8x1-1/8 - h100088 • (8) bq - screw pfh 8x1-1/4 - h100087 step 1: attach 'm12' wall slats to 'k4' wall rail using screws 'br', as shown. Note: due t...

  • Page 37

    Phase notes • assemble with hardware as shown. Parts needed: • (5) m12 - wall slat - w101536 • (2) j1 - wall slat - w101622 • (2) ej - l bracket green - a100053 step 1: attach 'm12' wall slats to 'k1' wall rail using screws 'br', as shown. Step 2: attach 'm12' wall slats to 'm6' wall rail using scre...

  • Page 38

    Phase notes • assemble with hardware as shown. Fort assembly phase 10 parts needed: • (2) h5 - picnic tarp support - w101542 • (1) m3 - tarp support - w101539 hardware needed: • (2) z - lag screw wh 5/16x2 - h100027 • (2) ac - washer lock ext8x19 - h100030 • (4) ck - screw pfh 8x2 - h100111 step 1: ...

  • Page 39

    Fort assembly phase 11 phase notes • assemble with hardware as shown. Hardware needed: • (2) bg - t-nut 5/16 - h100074 • (8) ac - washer lock ext 8x19 - h100030 • (2) l - bolt wh 5/16x2-1/4 - h100013 • (6) z - lag screw wh 5/16x2 - h100027 • (12) ck - screw pfh 8x2 - h100111 • (6) br - screw pfh 8x1...

  • Page 40

    Step 1: attach 'h7' picnic support to 'g1' ground board using "safe-t-fuse" hardware. Pre-drill & attach 'g3' picnic support to 'g1' ground board using screws 'bs', as shown. Phase notes • assemble with hardware as shown. Parts needed: • (2) h7 - picnic support - w101625 • (2) g3 - picnic support - ...

  • Page 41

    Step 1: attach 'm1' tarp support to 'k3' arched wall rail & 'h1' wall rail using "safe-t-fuse" hardware, as shown. Repeat step attaching 'm1' tarp support to 'k4' wall rail & 'h1' wall rail using "safe-t-fuse" hardware. Phase notes • assemble with hardware as shown. Parts needed: • (2) m1 - tarp sup...

  • Page 42

    Step 1: drape 'kc' tarp over 'm4' floor / tarp support and 'm3' tarp supports. Attach one side of tarp to the inside of 'm3' with (3) screws 'cy'. Pull other side of tarp tight and attach to the inside of other 'm3' tarp support using (3) screws 'cy', as shown. Phase notes • assemble with hardware a...

  • Page 43

    Phase notes • assemble with hardware as shown. Parts needed: • (1) kb - picnic table tarp - a100195 fort assembly phase 15 hardware needed: • (6) cy - screw pwh 8x5/8 - h100128 step 1: drape 'kb' tarp over 'm4' floor / tarp support and 'm3' tarp supports. Attach one side of tarp to the inside of 'm3...

  • Page 44

    Da step 1: attach 'ea' hand grip to 'h6' wall slat using screw 'az', washers 'cg' & 'ce', and t-nuts 'be', as shown. (the 'be' t-nuts must be inserted into 'h6' wall slat before assembly of hand grips.) repeat step to assembly second 'ea' handle grip. Phase notes • assemble with hardware as shown. P...

  • Page 45

    Step 1: using the diagram below, pilot drill using a 1/8" drill bit and attach the rock wall ladder to 'm5' wall rail using lag screws 'aa' & washers 'ac', as shown. Hardware needed: • (2) aa - lag screw wh 5/16x2-1/2 - h100028 • (2) ac - washer lock ext 8x19 - h100030 rock ladder attachment phase 1...

  • Page 46

    Phase notes • assemble with hardware as shown. Slide attachment phase 18 hardware needed: • (3) b - nut barrel wh 5/16x5/8 - h100004 • (3) ad - washer lock ext 12x19 - h100031 • (3) cm - bolt wh 5/16x1/2 - h100115 parts needed: • (1) slide assembly step 3: attach the slide assembly to the fort floor...

  • Page 47

    Swing beam attachment phase 19 phase notes • assemble with hardware as shown. Parts needed: • (1) swing beam assembly • (1) hc - backyard discovery id tag - a100164 hardware needed: • (4) bg - t-nut 5/16 - h100074 • (4) bx - washer split 5/16 - h100095 • (4) cd - washer flat 8x27 - h100105 • (4) aj ...

  • Page 48

    Anchoring instructions phase 20 phase notes • assemble with hardware as shown. • install the screw into the upright so that the tip of the screw does not stick through. Make sure you have enough wood to accommodate the screw before installing. • failure to use stakes can void warranty & cause injury...

  • Page 49

    Rev5/20/10 brs limited warranty this limited warranty by backyard discovery applies to products manufactured under the backyard discovery brand or its other brands including but not limited to backyard botanical, adventure playsets, and leisure time products. Backyard discovery warrants that this pr...