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- RECOIL iS CREW 2015
- Owner's Manual
Bad Boy RECOIL iS CREW 2015 Owner's Manual - Maintenance
B
MAINTENANCE
Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers.
39
Owner’s Manual
•
Coat battery terminals with commercially available protectant.
•
Replace all terminal covers.
•
Replace battery compartment cover and note service date on chart.
Temperature Affects Battery Capacity
115
110
105
100
95
90
85
80
75
70
65
60
55
50
45
40
35
30
32
0
14
-10
-4
-20
-22
-30
-40
-40
F°
C°
50
10
68
20
86
30
104
40
122
50
140
60
TEMPERATURE
PERCENT
CAP
ACITY
Battery storage capacity is affected by the temperature; the
colder it is, the less energy it is able to store; as temperature
increases, so does the storage capacity of the battery.
The ideal battery temperature for deep cycle batteries is
77°F (25°C). At 32°F (0°C) the storage capacity of the bat-
tery will be reduced by 20%. This means in cold weather the
vehicle will not travel as far as it would in warm weather.
Electrolyte Level and Water
Vent Cap
Gas Vent
Vent
Expansion
Space
Plates
1/2 inch
(13 mm)
1/4 to 3/8 inch
(6 mm to 10 mm)
Electrolyte level should be at least 1/2” (13 mm) above the
plates and 1/4” to 3/8” (6 to 10 mm) below vent.
The correct level of the electrolyte is 1/2” (13 mm) above the
plates in each cell.
This level will leave approximately 1/4” - 3/8” (6 - 10 mm) of
space between the electrolyte and the vent tube. The electro-
lyte level is important since any portion of the plates exposed
to air will be ruined beyond repair. Also avoid filling with too
much water, which will result in electrolyte being forced out of
the battery due to gassing, and a decrease in volume of the
electrolyte that results from the charging cycle.
DO NOT overfill batteries. The charging cycle will expel
electrolyte and result in component damage.
If the battery electrolyte level is too high, the electrolyte will
block the vent tube and the gas will force it out of the vent
tube and battery cap. The water will evaporate but the sulfuric
acid will remain where it can damage vehicle components and
the storage facility floor. Sulfuric acid loss will weaken the
concentration of acid within the electrolyte and reduce the life
of the battery.
Summary of RECOIL iS CREW 2015
Page 1
Owner’s manual 632441 recoil is crew revised april 2015 issued september 2014.
Page 2: Welcome
Welcome thank you for purchasing this vehicle. Before driving the vehicle, please take time to read and understand this entire owner’s manual. This manual contains important safety information, as well as information that will assist in maintaining the vehicle for optimum performance. This manual ma...
Page 3: Owner’S Manual
Never modify the vehicle in any way that will alter the weight distribution of the vehicle, decrease its stability or increase the speed beyond the factory specifications. Such modifications can cause serious personal injury or death. Bad boy buggies prohibits and dis- claims responsibility for any ...
Page 4: Forward
Forward ii owner’s manual this vehicle has been designed and manufactured in the united states of america (usa). The standards and specifications listed in the following text originate in the usa unless otherwise indicated. The use of non-original equipment manufacturer (oem) approved parts may void...
Page 5: Table of Contents
B table of contents iii owner’s manual safety general ......................................................................................................................... 1 notices, cautions, warnings, and dangers ................................................... 1 general operation.............
Page 6: Table of Contents
B iv table of contents owner’s manual operating procedures pin and serial number location......................................................................... 15 before initial use..................................................................................................... 16 portable ch...
Page 7: Table of Contents
B table of contents v owner’s manual light bulb replacement ....................................................................................... 31 headlight bulb .................................................................................................... 31 taillight bulb ..................
Page 8: Table of Contents
B vi table of contents owner’s manual periodic service schedule periodic service schedule .................................................................................. 49 appendix a declaration of conformity ................................................................................. A.
Page 9: Safety
Safety read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. 1 owner’s manual safety general for any questions on material content in this manual, contact an authorized representative for clarification. Read all labe...
Page 10: Safety
2 owner’s manual safety read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. E-z-go will not approve distributor, dealer or customer modifications converting e-z-go products into lsv’s. The company recommends that a...
Page 11: Safety
B safety read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. 3 owner’s manual and traffic conditions. Consider environmental factors which affect the terrain and the abil- ity to control the vehicle. Avoid driving ...
Page 12: Safety
4 owner’s manual safety read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. • maintain adequate distance between vehicles. • reduce speed and use extreme caution in wet areas. • reduce speed and use extreme caution...
Page 13: Safety
B safety read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. 5 owner’s manual labels and pictograms 74099-g01 74099g01 do not release bed latch with anyone standing behind bed 640561 located on battery hold down 63...
Page 14: Safety
6 owner’s manual safety read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Notes:.
Page 15: General Specifications
General specifications read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. 7 owner’s manual general specifications model: recoil is crew type: electric off road vehicle model year: 2015 part no: 630348g01 programma...
Page 16: General Specifications
8 owner’s manual general specifications read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Vehicle dimensions and incline information maximum recommended side tilt 25% or 14° max. Maximum recommended ramp grade 25...
Page 17: Notes:
9 owner’s manual notes: read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. General specifications.
Page 18: General Specifications
10 owner’s manual general specifications read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Notes:.
Page 19: Introduction
Introduction read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. 11 owner’s manual introduction features general information if the vehicle is equipped with factory installed custom accessories, some accessories re...
Page 20: Introduction
12 owner’s manual introduction read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. 4. Light switch located on the left side of dash, this on/off switch controls the lights. In the on position, the headlights and ta...
Page 21: Introduction
B introduction read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. 13 owner’s manual 14. Truck bed latch a truck bed latch is located at the front of the manual lift truck bed. It is used to raise and lower the man...
Page 22: Introduction
14 owner’s manual introduction read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. 20. Rops / top / windshield the standard vehicle is equipped with rops (roll over protection structure) certified to iso 3471; vehi...
Page 23: Operating Procedures
Operating procedures read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. 15 owner’s manual operating procedures pin and serial number location the pin plate is riveted to the frame below the seat wrap panel. Two se...
Page 24: Operating Procedures
B 16 operating procedures read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Owner’s manual slow down before and during turns. All turns should be made at reduced speed. Do not drive through water that is more tha...
Page 25: Operating Procedures
B operating procedures read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. 17 owner’s manual hydrogen gas is generated as a natural part of the lead acid battery charging process. A 4% concentration of hydrogen gas...
Page 26: Operating Procedures
B 18 operating procedures read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Owner’s manual do not touch uninsulated portion of output connector or uninsulated battery terminal. Disconnect the dc supply before mak...
Page 27: Operating Procedures
B operating procedures read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. 19 owner’s manual operating the vehicle improper use of the vehicle or the lack of proper maintenance may result in damage or decreased per...
Page 28: Operating Procedures
B 20 operating procedures read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Owner’s manual key switch operation when key is turned to the far left, the vehicle electrical system is off and not operational. Turn r...
Page 29: Operating Procedures
B operating procedures read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. 21 owner’s manual differential lock operation to reduce the possibility of severe injury or death from loss of control while vehicle is in ...
Page 30: Operating Procedures
B 22 operating procedures read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Owner’s manual seat belt operation seat belts must be worn by all occupants whenever vehicle is in motion. Ensure seat belts are free fr...
Page 31: Operating Procedures
B operating procedures read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. 23 owner’s manual this vehicle is not a toy. If not operated properly and responsibly, it can cause severe injury or death to the operator,...
Page 32: Operating Procedures
B 24 operating procedures read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Owner’s manual starting the vehicle on a hill do not hold vehicle on hill by using accelerator and motor. This will cause premature and ...
Page 33: Operating Procedures
B operating procedures read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. 25 owner’s manual truck bed do not allow passengers to ride in truck bed. Severe injury or death could result if a passenger should fall ou...
Page 34: Operating Procedures
B 26 operating procedures read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Owner’s manual do not pull vehicle at an angle. If the vehicle is pulled at an angle, it could turn over causing severe injury or death ...
Page 35: Operating Procedures
B operating procedures read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. 27 owner’s manual do not pull at an angle. This will cause the wire cable to pile up on one end of the winch. This may jam the winch causin...
Page 36: Operating Procedures
28 operating procedures read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Notes: owner’s manual.
Page 37: Maintenance
Maintenance read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. 29 owner’s manual maintenance vehicle cleaning and care to reduce the possibility of severe injury or vehicle damage, read and understand all instruct...
Page 38: Maintenance
30 maintenance read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Owner’s manual lifting the vehicle tool list qty floor jack.................................................................... 1 jack stands ........
Page 39: Maintenance
B maintenance read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. 31 owner’s manual lift front of vehicle 1. Place wheel chocks in front and behind rear wheels. 2. Place the jack under the center front of the car j...
Page 40: Maintenance
32 maintenance read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Owner’s manual wheels and tires a tire explosion can cause severe injury or death. Never exceed the inflation pressure rating on the tire sidewall....
Page 41: Maintenance
B maintenance read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. 33 owner’s manual wheel installation 1 ro t a t io n valve stem cap cross sequence tire style may vary 1 front of vehicle to reduce the possibility ...
Page 42: Maintenance
34 maintenance read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Owner’s manual adjust both tie rods equally to obtain the correct toe-in. Hold tie rod (2) with an open end wrench, loosen the jam nut (1) and turn...
Page 43: Maintenance
B maintenance read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. 35 owner’s manual 1. Use a clean cloth to wipe off the master cylinder reservoir and wheel cylinder bleeder valves. Clean each fitting before openin...
Page 44: Maintenance
36 maintenance read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Owner’s manual powertrain to reduce the possibility of severe injury or death from improper servicing techniques: do not attempt any type of servic...
Page 45: Maintenance
B maintenance read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. 37 owner’s manual axles check/fill plug front and rear axles the only maintenance required for the first five years is the periodic inspection of th...
Page 46: Maintenance
38 maintenance read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Owner’s manual wrap wrenches with vinyl tape to prevent the possibility of a dropped wrench from shorting out a battery, which could result in an e...
Page 47: Maintenance
B maintenance read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. 39 owner’s manual • coat battery terminals with commercially available protectant. • replace all terminal covers. • replace battery compartment cove...
Page 48: Maintenance
40 maintenance read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Owner’s manual over the life of the battery, a considerable amount of water is consumed. It is important that the water used be pure and free of co...
Page 49: Maintenance
B maintenance read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. 41 owner’s manual cleaning batteries when cleaning the outside of the batteries and terminals, do not use a water hose without first spraying the ba...
Page 50: Maintenance
42 maintenance read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Owner’s manual battery removal and installation improper handling of high voltage wiring, batteries, or control systems could result in serious or ...
Page 51: Maintenance
B maintenance read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. 43 owner’s manual . Prolonged storage during periods of storage, the batteries must be maintained to prevent discharge. 1.100 1.120 1.160 1.200 1.24...
Page 52: Maintenance
44 maintenance read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Owner’s manual battery troubleshooting in general, troubleshooting will be done for two distinct reasons: • a battery that performs poorly and is o...
Page 53: Maintenance
B maintenance read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. 45 owner’s manual specific gravity is the measurement of a liquid that is com- pared to a baseline. The baseline is water which is assigned a base n...
Page 54: Maintenance
46 maintenance read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Owner’s manual hardware periodically, the vehicle should be inspected for loose fasteners. Use care when tightening fasteners, refer to the techni-...
Page 55: Notes:
47 notes: read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Maintenance owner’s manual.
Page 56: Maintenance
48 maintenance read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Notes: owner’s manual.
Page 57: Periodic Service Schedule
Periodic service schedule read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. 49 owner’s manual periodic service schedule periodic service schedule ch - check c&a - check & adjust cl - clean r - replace remarks bef...
Page 58: Periodic Service Schedule
50 periodic service schedule read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Notes: owner’s manual.
Page 59: Appendix A
Appendix a read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. A owner’s manual appendix a declaration of conformity.
Page 60: Appendix A
B appendix a read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Owner’s manual.
Page 61: Appendix A
Appendix a read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. C owner’s manual.
Page 62: Notes:
Notes: d appendix a read all of safety and this section before attempting any procedure. Pay particular attention to notices, cautions, warnings and dangers. Owner’s manual.
Page 63
Read the following warnings before operating vehicle: to prevent personal injury or death, observe the following: when vehicle is to be left unattended, engage park brake, move direction selector to neutral, turn key to off position and remove from key switch. Drive vehicle only as fast as terrain a...
Page 64
Contact us: bad boy buggies 1451 marvin griffin road augusta, georgia 30906-3852 usa fax: 855-256-9900 e-mail: info@badboybuggies.Com for parts and repair, contact local dealer. Dealers can be located at www.Badboybuggies.Com copyrighted material this manual may not be reproduced in whole or in part...