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- Installation And Operation Manual
Badger Meter M-series Installation And Operation Manual
Summary of M-series
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Important !!!! Read this manual before attempting any handling or installation of the meter. Bme-m3000-09-07.
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2 disclaimer the user/purchaser is expected to read and understand the information provided in this manual, follow any listed safety precautions and instructions and keep this manual with the equipment for future reference. The information in this manual has been carefully checked and is believed to...
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3 basic safety advices the electromagnetic flow meter is only suitable for the measurement of conductive fluids. The manufacturer is not liable for damages that result from improper or nor not in accordance with the requirements use. The meters are constructed according to state-of-the-art technolog...
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4 table of contents disclaimer 2 questions or service assistance 2 product identification information 2 basic saftey and repair advise 3 ce mark 3 safety precautions and instructions equipment unpacking, inspection, moving and return policies 6 rigging, lifting, moving large units 6 instructions spe...
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5 addendum a 34 detector specifications 34 amplifier specifications 35 addendum b 36 maintenance 36 flow tube and electrode cleaning 36 fuse replacement 36 amplifier pcb stack replacement 37 addendum c 40 menu structure flow chart addendum d 42 atex certificate 42.
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6 safety precautions and instructions safety considerations are emphasized by the placement of safety symbol icons on the product or next to important text, pictures or drawings throughout this manual. The symbols are: when and where this symbol is attached to the product it indicates a potential ha...
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7 use the sling-rigged method to lift large detectors into a vertical position while still crated. Use this method to position large detectors vertically into pipelines. Do not lift a detector with a forklift via the detector body between the flanges. The housing could be dented and/or damage caused...
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8 additional information certification markings are noted on the product label. For additional information regarding importation, equipment installation, equipment repair, equipment return or renewal parts, please contact badger meter europe or your local badger meter representative. Meter mounted 8...
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9 meter description badger model m3000 electromagnetic meters are atex approved for zone 2 hazardous locations. To achieve hazardous location ratings electrodes in the flow tube are intrinsically safe, designed according to atex standards. Those standards limit the amount of energy that can be sent ...
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10 4. For meter mounted amplifier applications, the fluid temperature range is 32°f to 178°f (0°c to 80°c) at a maximum ambient temperature of 122°f (50°c) for the following liner materials: hard rubber. 5. The ambient temperature range surrounding the amplifier is -4°f to 122°f (-20°c to 50°c.) 6. ...
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11 chemical injection applications for water line applications with a chemical injection point, install the meter upstream of the injection point. This eliminates any meter performance issues. If a meter must be installed downstream of a chemical injection connection, the distance between the meter ...
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12.
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13 for remote mount units consider: 1. Amplifier location. 2. Remote amplifier mounting bracket. 3. Proper conduit and conduit fittings. 4. Wiring and conduit locations. Remote mount amplifier note: screws are supplied to attach bracket to amplifier. Screws are not supplied to attach bracket at moun...
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14.
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15 electrode and coil wiring from detector junction box to remote mount amplifier junction box a remote mount unit requires electrode and coil cables, from the detector junction box to the amplifier junction box, be enclosed in properly rated conduit. Use conduit fittings (not supplied) that are rat...
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16 red to terminal labeled – c1 clear to terminal labeled – c2 5. Connect conduit to junction box. Use a ip 67, m20 fitting. 6. Install protective plastic cover over terminal blocks. 7. Attach detector chamber cover. Cable length between junction boxes may be up to 100 feet (30m). Coil wiring in amp...
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17 amplifier output wire terminal block connections: reference control signal wiring diagrams on next two pages. Terminal 1 input 1 (+) function: reset, positive zero return. Terminal 2 output 1 (+) programmable transistor output (open collector) - passive output to badger external counter. Function...
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18 external disconnect position this device in an accessible location. Position and identify the disconnect device so as to provide safe and easy operation. Label the disconnect device as being for the mag meter. Install an external disconnect switch or circuit breaker that meets local standards. Ac...
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19 7. Push card in, between holding clips. Lower card back into position and attach card with screws and washers. 8. Attach the chamber cover. Amplifier controls, control methods and data display programming the m3000 amplifier display/programming chamber contains a display/control card. This card a...
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20 access to ampifier screens, data and parameter programming note: the m3000 can be programmed to meter many flow situations and serve a variety of purposes during a production process. To meet diverse needs there are a wide variety of programming options and parameters. Your metering requirements ...
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21 ps registers present batch amount with this information an operator can tell at a glance the volume going through the meter in both directions. With your main screen showing on the display, switch or press e . Screen password??? 01 opens. Password??? O1 password??? 01 is a typical input numbers s...
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22 select/press e to: • enter (open) a menu or sub-menu topic at which the arrow is pointing • select between on/off parameter settings for each select/press • move the parameter numeric setting underscore ( _ ) one place to the right for each select/press when inputting parameter numeric settings •...
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23 main menu the main menu contains a list of eight selections and an “exit this menu” choice. All amplifier programming and parameters are accessed from this list main menu 00 >exit this menu meter setup measurements inputs/outputs clear totals communications info/help logout language select only f...
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24 pipe dia. 11 is another list screen. It requires a parameter selection. Pipe dia. 11 is a list of pipe diameter sizes. 5. Press + or – to position the arrow at the appropriate pipe size. 6. Press e . 7. A screen, with the statement [(xx mm [xx”] ] **selected** appears for about 2 seconds. It veri...
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25 6. Press e . 7. Press + once to move the arrow across from pulses / unit. 8. Press or activate e . Pulses / unit 3d is a typical input numbers screen. 1. When the screen opens, the arrow is pointing at a number. 2. Use + or – selections to increase or decrease the underscored number to the desire...
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26 what to program there are a variety of screens available. Go to 'addendum c' for flow chart reference. That section describes how to determine and record what parameters need to be programmed. Programming required parameters all meters have required parameters that must be programmed. They includ...
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27 4. From flow units 21 press + or - to select a flow unit. Press e . 5. This type of screen shows for two seconds. 6. The screen returns to measurements 20. With the cursor at exit this menu, press + twice to move the cursor to totalizer unit. Press e . 7. From totalizerunit 22 press + or – to sel...
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28 2. At flow dir 25 press + or - to select uni-directional or bi-directional. 3. This type of screen shows for 2 seconds. Set damping factor 1. At measurements 20 press + six times to move the arrow to damping factor. Press e . 2. At dampingfactor 26 press exit this menu, no damping or press a time...
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29 5. In empty calib. 1e, press + once to place cursor at volts = 0.000. Change the number as described earlier. Press e to move cursor to cal[off] e=on. 6. At cal[off] e=on, press or select e once to change off to on. Note: make sure the flow detector pipe is empty. Note: with the pipe empty the us...
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30 pulse output 1. Press e once to move cursor to main menu. 2. In the main menu 00, press + three times to move the crusor to inputs/outputs. Next, press e . 3. At in/outputs 30 press + three times to place the cursor at digital out. #1. Press e . 4. In dig output 1 33, press + once to move the cur...
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31 12. Press or activate the letter e to return to screen dig output 1 33. 13. N dig output 1 33 press + five times, to output type. 14. In output type 3h press normally open or normally closed. • select n.O. Or n.C. For any output. (reference addendum c, digital out. #1.) • normally opened or close...
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32 2. In the main menu 00, press + three times to move the cursor to inputs/outputs. Next, press e . 3. At in/outputs 30 press + once to place the cursor at analog output. Press e . 4. In analog output 31 press + once to move the cursor to range select. Press e . 5. In range select 3a select a range...
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33 13. Press + to set screen at exit with save. 14. Press e to save. 15. Analog output 31 returns with the arrow pointing at exit this menu. Press e . 16. In/outputs 30 returns with the arrow pointing at exit this menu. Press e . 17. Main menu 00 returns with the arrow pointing at exit this menu. Pr...
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34 flow range : 0.1 to 39.4 ft/s (0.03 – 12 m/s) flow direction: uni- or bi- directional sizes : 1/4" to 12” (15 to 600 mm) conductivity: min. 5 µ s/cm accuracy: ± 0,25% o.R. For velocites ≥ 1.64 ft/s (0.5 m/s) ± 0.004 ft/s o.R. For velocities electrode material: alloy c, gold/platinum, tantalum, pl...
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35 specifications power supply: 85-265vac, 45-65hz or 24 vdc power consumption: 20w accuracy: ± 0.25% of rate for velocities greater than 1.64 ft/s (0.50 m/s) ± 0.004 ft/s (± 0.001 m/s) for velocities less than 1.64 ft/s (0.50 m/s) repeatability: flow range: 0.10 to 39.4 ft/s (0.03 to 12 m/s) fluid ...
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36 addendum b maintenance mandatory, routine or scheduled maintenance should not be required for the badger m3000 mag meter electronics or flow tube after proper installation. However, some occurrences may require personnel to perform the following: · flow tube and electrode cleaning · fuse replacem...
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37 3. Tilt card up/out approximately 45 degrees at the holding clips. 4. Fuses are in the round/black fuse holders. Use a flat screwdriver to turn the holder cap counterclockwise until the lock tab reaches the opening and the holder and fuse disengage. 5. Replace the fuse. 6. Reverse steps 1 to 3 to...
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38 3. Tilt display card up/out approximately 45 degrees at the holding clips. 4. Gently pull card down and out from between holding clips. 5. Disconnect display card plug from left side of pcb display. 6. Disconnect the power, coil, electrode and i-o plugs and harnesses from the pcb interconnect car...
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39 8. Gently remove the card stack from the amplifier housing. Do not tug or pull to remove the stack. Ease it out carefully. 9. Carefully wrap and package the pcb stack and display card. Send back to badger meter. 10. Reverse these steps to install a pcb stack. When replacing the pcb stack, be sure...
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40 addendum c in the flow chart: 1. Each separate screen is inside a box. 2. If a screen “branches”, an arrow points right and each screen of the branch is in a box. 3. When there is text, but it’s not in a box, that signifies a parameter setting and a short explanation is given of the parameter. Ma...
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41.
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42 addendum d atex certificate.
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43 please see our website at www.Badgermeter.De for specific contacts. Due to continuous research, product improvements and enhancements, badger meter reserves the right to change product or system specifications without notice, except to the extent badger meter europa gmbh nürtinger str. 76 72639 n...