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  4. SD-255
  5. Operator's Manual

Baileigh SD-255 Operator's Manual

Manual is about: DRUM SANDER

Summary of SD-255

  • Page 1

    Drum sander model: sd-255 © 2012 baileigh industrial, inc. Reproduction of this manual in any form without written approval of baileigh industrial, inc. Is prohibited. Baileigh industrial, inc. Does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error i...

  • Page 2: Table of Contents

    Table of contents thank you & warranty .......................................................................................... 1 introduction ............................................................................................................ 3 general notes..................................

  • Page 3

    1 1 thank you & warranty thank you for your purchase of a machine from baileigh industrial. We hope that you find it productive and useful to you for a long time to come. Inspection & acceptance. Buyer shall inspect all goods within ten (10) days after receipt thereof. Buyer’s payment shall constitu...

  • Page 4

    2 2 force majuere. Seller shall not be responsible for any delay in the delivery of, or failure to deliver, goods due to causes beyond seller’s reasonable control including, without limitation, acts of god, acts of war or terrorism, enemy actions, hostilities, strikes, labor difficulties, embargoes,...

  • Page 5

    3 3 introduction the quality and reliability of the components assembled on a baileigh industrial machine guarantee near perfect functioning, free from problems, even under the most demanding working conditions. However if a situation arises, refer to the manual first. If a solution cannot be found,...

  • Page 6: Important

    4 4 learn to recognize safety information this is the safety alert symbol. When you see this symbol on your machine or in this manual, be alert to the potential for personal injury! Follow recommended precautions and safe operating practices. Understand signal words a signal word – danger, warning, ...

  • Page 7

    5 5 protect eyes wear safety glasses or suitable eye protection when working on or around machinery. Dust hazard wear appropriate dust mask. Dust created while using machinery can cause cancer, birth defects, and long term respiratory damage. Be aware of the dust hazards associated with all types of...

  • Page 8: Warning:

    6 6 protect against noise prolonged exposure to loud noise can cause impairment or loss of hearing. Wear suitable hearing protective devices such as ear muffs or earplugs to protect against objectionable or uncomfortable loud noises. High voltage use caution in high voltage areas. Do not assume the ...

  • Page 9

    7 7 safety precautions (cont.) 5. Feeding stock. Do not stand in the direct path of a piece part at the in-feed end when feeding the stock. Never sand more than one piece part at a time or jam the piece part into the sander. Firmly grasp the piece part in both hands and using light pressure, ease th...

  • Page 10

    8 8 safety precautions (cont.) 21. Belt adjustment. Never attempt a belt tracking adjustment while the drum sander is running. 22. Do not touch live electrical components or parts. 23. Be sure all equipment is properly installed and grounded according to national, state, and local codes. If machine ...

  • Page 11

    9 9 emergency stop and safety device series enclosed compact switch stopper series safety limit switch.

  • Page 12

    10 10 specifications model sd-255 max. Sanding width 25" (635mm) max. Thickness of piece part 5" (127mm) min. Thickness of piece part 1/4" (6.35mm) sanding drum speed 1600rpm conveyor belt speed 6 ~ 24 fpm sanding drum motor 3 hp (2.23kw) feed drive motor 1/6 hp (dc) (0.124kw) sanding drum diameter ...

  • Page 13

    11 11 machine legend.

  • Page 14

    12 12 overall dimensions model a b c sd-255 45” (1143mm) 28” (711mm) 52” (1320mm).

  • Page 15: Caution:

    13 13 transporting and lifting installation important: maintain an adequate working area around the machine for safety. Have the work area well illuminated with proper lighting. Remove scrap and waste materials regularly, and make sure the work area is free from obstructing objects. Keep the floor f...

  • Page 16

    14 14 unpacking and assembly 1. Remove the sander and all parts from the container, and check to ensure that all parts are present as indicated. If any parts are damaged or missing, contact your distributor immediately. 2. Move the sander to the worksite with a forklift or lifting hook. Make sure th...

  • Page 17: Warning:

    15 15 cleaning your machine may be shipped with a rustproof waxy oil coating and grease on the exposed unpainted metal surfaces. To remove this protective coating, use a degreaser or solvent cleaner. For a more thorough cleaning, some parts will occasionally have to be removed. Do not use acetone or...

  • Page 18: Warning:

    16 16 electrical connections this sander is rated for voltage and amperage appropriate to the area where it is sold. Confirm that the electrical specifications match your setup before use. Proper grounding is essential. Failure to properly ground the machine may result in electrical shock and injury...

  • Page 19: Warning:

    17 17 mounting and replacing sanding belt removing the sanding belt lift the upper guard and tilt it to the rear, in order to access the sanding drum. The sanding belt is fixed at either end of the drum by spring loaded clamps. To remove the sanding belt, push the right clamp forward and pull the ta...

  • Page 20

    18 18 adjusting the conveyor belt tracking and tension if the conveyor belt runs to the right or left during operation, or the conveyor belt tension is too loose or too tight, adjust it by turning the adjustment nuts on either side of the conveyor table. The conveyor belt should run at the center of...

  • Page 21

    19 19 replacing the conveyor belt if the conveyor belt becomes too worn, the workpiece will not be fed effectively. To replace the conveyor belt, remove the guards at both ends of the sander, and remove the four fix screws at the bottom of the feed table assembly. The feed table can then be removed ...

  • Page 22: Warning:

    20 20 lubrication and maintenance 1. The table height adjustment screw shafts located at either end of the machine must be well lubricated with grease. 2. Make sure all nuts and screws are tight before sanding. Check that the sanding belt is mounted properly, and has not become loose or torn. 3. Do ...

  • Page 23

    21 21 troubleshooting fault remedy sanding belt clogs too quickly 1. Sanding belt grit too fine. 2. Too much material being removed in one pass. 3. Dirty piece part suction. 4. Insufficient dust suction. 5. Piece part contains too much moisture. Rounding occurs at edges or workpiece. 1. Too much mat...

  • Page 24

    22 22 electrical drawing powe r sup pl y 220v , 1ph , 60hz fuse 2 0a.

  • Page 25

    23 23 parts diagram 1.

  • Page 26

    24 24 parts diagram 2.

  • Page 27

    25 25 parts diagram 3.

  • Page 28

    26 26 parts diagram 4.

  • Page 29

    27 27 parts diagram 5.

  • Page 30

    28 28 notes.

  • Page 31

    29 29 notes.

  • Page 32

    30 30 baileigh industrial, inc. 1625 d ufek d rive m anitowoc , wi 54220 p hone : 920. 684. 4990 f ax : 920. 684. 3944 www . Baileighindustrial . Com baileigh industrial, inc. 1455 s. C ampus a venue o ntario , ca 91761 p hone : 920. 684. 4990 f ax : 920. 684. 3944 baileigh industrial ltd. U nit 1 f...