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Baileigh TS-1040C Operator's Manual

Other manuals for TS-1040C: Operator's Manual

Summary of TS-1040C

  • Page 1

    Operator’s manual table saw model: ts-1040c © 2016 baileigh industrial, inc. Reproduction of this manual in any form without written approval of baileigh industrial, inc. Is prohibited. Baileigh industrial, inc. Does not assume and hereby disclaims any liability for any damage or loss caused by an o...

  • Page 2: Table Of Contents

    Table of contents thank you & warranty .......................................................................................... 1 introduction ............................................................................................................. 3 general notes ................................

  • Page 3

    Rabbet cutting ........................................................................................................... 50 cutting rabbets with a dado blade ........................................................................... 50 cutting rabbets with a standard blade ..........................

  • Page 4

    1 1 thank you & warranty thank you for your purchase of a machine from baileigh industrial. We hope that you find it productive and useful to you for a long time to come. Inspection & acceptance. Buyer shall inspect all goods within ten (10) days after receipt thereof. Buyer’s payment shall constitu...

  • Page 5

    2 2 force majuere. Seller shall not be responsible for any delay in the delivery of, or failure to deliver, goods due to causes beyond seller’s reasonable control including, without limitation, acts of god, acts of war or terrorism, enemy actions, hostilities, strikes, labor difficulties, embargoes,...

  • Page 6

    3 3 introduction the quality and reliability of the components assembled on a baileigh industrial machine guarantee near perfect functioning, free from problems, even under the most demanding working conditions. However, if a situation arises, refer to the manual first. If a solution cannot be found...

  • Page 7: Important

    4 4 learn to recognize safety information this is the safety alert symbol. When you see this symbol on your machine or in this manual, be alert to the potential for personal injury! Follow recommended precautions and safe operating practices. Understand signal words a signal word – danger, warning, ...

  • Page 8

    5 5 save these instructions. Refer to them often and use them to instruct others. Protect eyes wear safety glasses or suitable eye protection when working on or around machinery. Protect against noise prolonged exposure to loud noise can cause impairment or loss of hearing. Wear suitable hearing pro...

  • Page 9

    6 6 rotating blade hazard moving saw blade may result in loss of fingers or limb. Do not operate with guard removed. Follow lockout/tagout procedures before servicing. High voltage use caution in high voltage areas. Do not assume the power to be off. Follow proper lockout procedures. Power switch wi...

  • Page 10: Warning:

    7 7 safety precautions wood working can be dangerous if safe and proper operating procedures are not followed. As with all machinery, there are certain hazards involved with the operation of the product. Using the machine with respect and caution will considerably lessen the possibility of personal ...

  • Page 11

    8 8 1. For your own safety, read instruction manual before operating the machine. Learn the machine’s application and limitations as well as the specific hazards. 2. Only trained and qualified personnel should operate this machine. 3. Make sure guards are in place and in proper working order before ...

  • Page 12

    9 9 19. Damaged saw blades. A damaged saw blade can cause kickback. If in doubt as to the condition of the blade, do not use it. 20. Stay alert. Watch what you are doing and use common sense. Do not operate any tool or machine when you are tired. 21. Check for damaged parts. Before using any tool or...

  • Page 13

    10 10 36. Never leave machine running unattended. Turn power off . Don’t leave machine until it comes to a complete stop. 37. Make sure machine is disconnected from power supply while motor is being mounted, connected or reconnected. 38. Saw appropriate material. Only use this saw for natural wood s...

  • Page 14

    11 11 specifications blade maximum blade diameter 10” (10” 40t included) riving knife/spreader thickness 0.09 in. (2.3mm) required blade body thickness 0.078 in. (2mm) required blade kerf thickness 0.118 in. (3mm) maximum width of dado 13/16” (21.6mm) blade tilt left 0-45 deg. Arbor size 5/8” (15.87...

  • Page 15

    12 12 motor type 1.5hp (1.11kw) tefc capacitor start supply voltage 110v / 220v, 1ph, 60hz, (prewired 110v) amps 11.5a at 110v, 5.7a at 220v speed 3600 rpm product dimensions: net weight 203 lbs. (92kg) overall dimensions (w x d x h) 54-3/4 x 38-1/4 x 43 in. (1391 x 972 x 1092mm) dust port 1 @ 2- 1/...

  • Page 16: Warning:

    13 13 unpacking and checking contents your baileigh machine is shipped complete. Separate all parts from the packing material and check each item carefully. Make certain all items are accounted for before discarding any packing material. Remove saw from the shipping cartons. Check for damage and ens...

  • Page 17: Gas

    14 14 follow manufacturer’s label instructions when using any type of cleaning product. After cleaning, wipe unpainted metal surfaces with a light coating of quality oil or grease for protection. Important: this waxy coating is not a lubricant and will cause the machine to stick and lose performance...

  • Page 18

    15 15 geting to know your machine item description item description a left front rail tube n fence fine adjustment knob b extension wing o fence lock handle c miter gauge p fence scale indicator (use when fence is on left side of blade) d align-a-cut marker q blade tilt handwheel e blade guard and s...

  • Page 19

    16 16 installation important: consider the following when looking for a suitable location to place the machine:  overall weight of the machine.  weight of material being processed.  sizes of material to be processed through the machine.  space needed for auxiliary stands, work tables, or other m...

  • Page 20: Warning:

    17 17 assembly 1. On a clean surface that will not scratch the finish, lay out two of the stand legs (a) and a short upper panel (b) and a lower support (c). 2. When installing the fasteners, hand tighten only until the stand is assembled. Then square the stand and final tighten all 24 fasteners. 3....

  • Page 21

    18 18 9. Attach each of the feet to the bottom of the stand legs using (2) m8-1.25 hex nuts and (2) 8mm flat washers. 10. Insert the bushing (e) onto the front handwheel shaft. 11. Using the handwheel with the d-hole (f), align the flat in the handwheel with the flat on the shaft, and then thread th...

  • Page 22

    19 19 15. Secure the stand to the table saw body with (4) m8-1.25 x 20 hex bolts, (8) 8mm flat washers, and (4) m8-1.25 hex nuts. 16. With the assistance of two other people, turn the saw upright on its feet. Do not attempt this by yourself! 17. Place a level on the saw table, level the saw from sid...

  • Page 23

    20 20 23. Place the straightedge across the extension wings and main table to make sure that the combined table surface is flat.  if the combined table surface is flat, proceed to the next step.  if the outside end of the extension wing tilts up or down, you will have to adjust the wings evenly wi...

  • Page 24

    21 21 32. Slide (4) m8-1.25 x 20 t-slot bolts into the slot in the right front rail, then insert the bolts into the mounting holes in the extension wing and main table. 33. Slide the two pins on the end of the right front rail into the holes in the left rail. 34. Secure the right front rail with the...

  • Page 25

    22 22 note: the bracket on the back of the fence must be seated below the rear rail for the fence to function correctly. 36. Move the left face of the fence against the blade. 37. While holding the fence stationary, adjust the front rail until the right fence scale zero mark aligns with the centerli...

  • Page 26

    23 23 41. Install the push stick holder with (1) m8-1.25 x 10 hex bolt and flat washer. 42. Slide the fence out of the way. 43. Ensure the blade is raised all the way up and the blade angle is 0°. 44. Unthread the lock knob on the riving knife/ blade guard mounting block several turns. Push the rivi...

  • Page 27

    24 24 dust collection it is recommended that you use a dust collector (not included) when using this machine. The minimum air flow requirement for this machine are listed below. The machine comes with a 2.5 ” dust port located on the side of the machine. The dust extraction equipment is to be switch...

  • Page 28: Caution:

    25 25 electrical power specifications your tool is wired for 110 volts, 60hz alternating current. Before connecting the tool to the power source, make sure the machine is cut off from power source. Before switching on the power, you must check the voltage and frequency of the power to see if they me...

  • Page 29

    26 26  improper connection of the equipment-grounding conductor can result in risk of electric shock. The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment-grounding conductor. If repair or replacement of the electric cord or plug is nec...

  • Page 30

    27 27 controls a. On/off switch: starts and stops the motor. The switch can be disabled for safety by removing the lockout key. B. Align-a-cut marker: used to align the cutting mark on the workpiece with the blade kerf. C. Blade tilt handwheel: adjusts the blade angle from 0°-45°. D. Micro-adjustmen...

  • Page 31: Warning:

    28 28 initial operation once the assembly is complete, run your machine to make sure it runs properly and is ready for regular operation. Operators familiar with this saw should follow this procedure on a regular basis; approximately every 3 month. Operators new to the saw should be trained by a qua...

  • Page 32: Warning:

    29 29  if the machine does start, immediately stop the machine. The switch disabling feature is not working correctly. This safety feature must work properly before proceeding with regular operations. Verify that the lockout key tabs have not broken off and remain in the paddle switch. Call tech su...

  • Page 33

    30 30 4. Adjusts the fence to the desired width of cut then locks it in place. 5. Checks the outfeed side of the machine for proper support and to make sure the workpiece can safely pass all the way through the blade without interference. 6. Puts on safety glasses and a respirator. 7. Locates push s...

  • Page 34

    31 31 workpiece inspection some workpieces are not safe to cut on this machine or may need to be modified before they can be safely cut. Before cutting, inspect all workpieces for the following:  material type: this machine is intended for cutting natural and man-made wood products, laminate covere...

  • Page 35

    32 32 blade selection this section on blade selection is by no means comprehensive. Always follow the saw blade manufacturer's recommendations to ensure safe and efficient operation of your table saw. Ripping blade features  best for cutting with the grain  20-40 teeth  flat-top ground tooth prof...

  • Page 36

    33 33 laminate blade features  best for cutting plywood or veneer  40-80 teeth  triple chip tooth profile  very shallow gullet thin kerf blade a blade with thinner kerf than a standard blade. Since the spreader/riving knife included with this table saw is sized for standard blades, thin kerf bla...

  • Page 37: Warning:

    34 34 blade installation 1. Disconnect and lockout power to the saw! 2. Raise the arbor all the way up, and remove the table insert and blade guard/riving knife, depending on what is installed. 3. Use the arbor wrenches to loosen and remove the arbor nut, flange, and blade. The arbor nut has right h...

  • Page 38

    35 35 blade guard assembly the term "blade guard" refers to the assembly that consists of the clear shield, the spreader, and the anti- kickback pawls on each side of the spreader. Each of these components has important safety functions. Guard the clear shield reduces injury risk by providing a barr...

  • Page 39

    36 36 installing blade guard & spreader 1. Disconnect and lockout power to the saw! 2. Remove the table insert. 3. Insert the spreader into the bracket slot and tighten the lock knob to secure the spreader. 4. Tug upward on the top of the spreader to verify it is locked. 5. Lift the blade guard cove...

  • Page 40: Warning:

    37 37 anti-kickback pawls the anti-kickback pawls allow the workpiece to travel in only one direction. If the workpiece moves backwards, such as during a kickback, the pawls will dig into the workpiece to slow or stop it. To work properly, the pawls must freely return to their resting position with ...

  • Page 41

    38 38 installing pawls 1. Loosen the knob on top of the spreader, and then remove the blade guard. 2. Slide the pin in the pawl block into the second groove from the front of the spreader. 3. Press the button on the pawl block, and then pivot the pawls down until they lock into place. 4. Install the...

  • Page 42

    39 39 to ensure that the riving knife works safely, it must be aligned with and correctly adjusted to the blade. Check and adjust the riving knife alignment as needed. Place a straightedge against the blade and the spreader. When properly aligned, the spreader/riving knife will be in the "alignment ...

  • Page 43

    40 40 finally, while it may be tempting to use the riving knife for through cutting operations, always install the full blade guard and spreader for through cutting. The blade guard and spreader provide more protection from injury and risk reduction than the riving knife. Therefore, we strongly reco...

  • Page 44

    41 41 8. Turn the saw on, and then slowly raise the blade to the maximum height that will be used during normal operations. 9. Turn the saw off, and lower the blade completely. 10. Remove the board and clamps. 11. Install the blade guard. See "installing blade guard & spreader". Align-a-cut the alig...

  • Page 45: Warning:

    42 42 operation safety precautions before operations the operation of power tools involves a certain amount of hazard for the operator. Before attempting regular work, we recommend you get the feel of operations using scrap lumber to check settings. Read entire instructions before you start to cut w...

  • Page 46: Warning:

    43 43 ripping ripping is the operation of making a lengthwise cut through a board. The rip fence is used to position and guide the workstock. One edge of the workstock rides against the rip fence while the flat side of the board rest on the table. Since the workstock is pushed along the fence, it mu...

  • Page 47: Warning:

    44 44 1. Review preventing kickback, and take the necessary precautions to reduce the likelihood of kickback. 2. If using natural wood, joint one long edge of the workpiece on a jointer. This provides a flat, consistent surface that can slide along the fence, which minimizes chances of the workpiece...

  • Page 48: Warning:

    45 45 miter ripping miter ripping is performed the same as ripping but with the saw blade set to an angle not perpendicular with the table surface. To tilt the blade to the left, anywhere between 0° and 45°. This is used most often when cutting bevels, compound miters or chamfers. After changing the...

  • Page 49: Warning:

    46 46 to make a crosscut using the miter gauge: 1. Disconnect and lockout power to the saw! 2. Verify that blade guard and spreader is installed. 3. Move or remove the rip fence so that it will not interfere with the cut. 4. Position the miter gauge in either the left or right miter slot, and adjust...

  • Page 50: Warning:

    47 47 miter cross cutting this operation is the same as cross cutting, except the miter gauge is set to an angle other than 0. After changing the blade angle, verify the alignment of the guard and splitter and verify that there is clearance with the saw blade. Hold the work piece firmly against the ...

  • Page 51: Warning:

    48 48 various combination of saws and cutters are used to cut grooves from 1/8” to 13/16” for use in shelving, making joints, tenoning, grooving, etc. The cutters are heavily swaged and must be arranged so that this heavy portion falls in the gullet of the outside blades. The saw and cutter overlap ...

  • Page 52

    49 49 use a sequential process of making multiple, light cuts that get progressively deeper. The actual number of cuts used should be determined by workpiece hardness, total dado depth, and feed rate. In general, if you hear the motor slow down during the cut, you are cutting too deep or feeding too...

  • Page 53: Important:

    50 50 5. Set the saw up for the type of cut you need to make, depending on if it is a rip cut or crosscut. 6. Align the blade to cut one of the dado sides. 7. Reconnect the saw to the power source and turn the saw on. Allow the blade to reach full speed, and then make the cut. 8. Repeat the cut on t...

  • Page 54: Warning:

    51 51 3. Adjust the fence and align the workpiece to perform the cutting operation. 4. Reconnect the saw to the power source and turn the saw on. When the blade has reached full speed, perform a test cut with a scrap piece of wood.  if the cut is satisfactory, repeat the cut with the final workpiec...

  • Page 55

    52 52 cutting tools (optional) cutting tools such as push sticks (one included with the saw), push blocks, featherboard, crosscut sleds, etc. Are extremely useful in providing additional safety as well as added accuracy to your cut. While these types of tools may be purchased, they are often the fir...

  • Page 56: Warning:

    53 53 adjustment before operation, the machine should be carefully adjusted for best performance. Adjusting the 45° & 90° bevel stops 1. Disconnect and lockout power to the saw! 2. Raise the blade to its highest position and lift the blade guard. 3. Loosen the bevel lock knob and turn the blade tilt...

  • Page 57

    54 54 adjusting the bevel angle pointer the bevel pointer should read “0” when the blade is at 90° to the table. If not, with the blade set 90° vertical to the table, proceed as follows: 1. Disconnect and lockout power to the saw! 2. Remove the handwheel by loosening the handwheel lock knob. 3. Once...

  • Page 58: Caution:

    55 55 blade height adjustment the blade height adjustment handwheel is located on the front of the saw and there is a lock knob on the handwheel that allows you to lock the wheel and secure the blade at the desired height. To raise or lower the blade: 1. Loosen the blade height lock knob by turning ...

  • Page 59

    56 56 miter slot to blade parallelism the table saw will provide best results if the miter slot and the rip fence are adjusted parallel to the blade. If either of these is not exactly parallel, your cuts and your finished work will be lower in quality, but more importantly, the risk of kickback will...

  • Page 60

    57 57 spreader or riving knife alignment checking alignment the blade guard spreader and riving knife must be aligned with the blade when installed. If the spreader/riving knife is not aligned with the blade, then the workpiece will be forced sideways during the cut, which will increase the risk of ...

  • Page 61

    58 58 adjusting bent spreader/riving knife 1. Disconnect and lockout power to the saw! 2. Bend the spreader or riving knife by hand while installed, and then follow steps 1-4 in checking alignment to determine if it is parallel with the blade and inside the "alignment zone".  if this does not work,...

  • Page 62

    59 59 to adjust the parallelism to the blade: 1. Disconnect and lockout power to the saw! 2. Loosen the two cap screws on the top front of the fence. 3. Unlock the fence; align the left side of the fence with the right edge of the miter slot, then lock the fence. 4. Check to make sure the fence is p...

  • Page 63

    60 60 3. Flip your scrap piece of wood over, placing the side that was cut in step 1 against the fence, and then make your cut. 4. Stop the saw and do not move the fence. 5. Measure the width of the freshly cut workpiece with a tape measure. The workpiece width should be exactly 12". If it is not, t...

  • Page 64: Warning:

    61 61 maintenance this table saw requires very little maintenance other than minor lubrication and cleaning. The following sections detail what will need to be done to assure continued operation of your saw. Proper maintenance can increase the life expectancy of your machine.  check daily for any u...

  • Page 65

    62 62 cleaning cleaning the saw is relatively easy. Vacuum excess wood chips and sawdust, and wipe off the remaining dust with a dry cloth. If any resin has built up, use a resin dissolving cleaner to remove it. After cleaning, treat all unpainted cast iron and steel with a non-staining lubricant. O...

  • Page 66

    63 63 lubrication the table saw has sealed lubricated bearings in the motor housing and the arbor assembly, they will not require any additional lubrication. Use a wire brush to clean off the worm gears and trunnions and apply a white lithium grease to keep them lubricated. It is essential to clean ...

  • Page 67

    64 64 belt tension & replacement the belt stretches slightly as the saw is used. Most of the stretching will happen during the first 16 hours of use, but it may continue to gradually stretch with continued use and repeated tensioning. Tensioning belt 1. Disconnect and lockout power to the saw! 2. Lo...

  • Page 68: Warning:

    65 65 troubleshooting symptom possible cause possible solution motor does not start. 1. Switch disabling key removed. 2. Motor connection wired incorrectly. 3. Break or short in wiring; or loose connections. 4. Power supply switched off or has incorrect voltage. 5. Start capacitor has blown. 6. Cent...

  • Page 69

    66 66 symptom possible cause possible solution blade does not reach 45 degrees. 1. 45 degree stop bolt is out of adjustment. 2. Sawdust is built up in front trunnion. 1. Adjust 45 degree stop bolt. 2. Check for sawdust in trunnions, clean and lubricate as necessary. Blade will not go beneath table s...

  • Page 70

    67 67 saw body parts diagram.

  • Page 71

    68 68 saw stand parts diagram.

  • Page 72

    69 69 saw table parts diagram.

  • Page 73

    70 70 saw tools parts diagram.

  • Page 74

    71 71 saw parts list item descriptions specifications qty. 1 fence 1 1.1 cap screw m6 x 1.0p x 10 2 1.2 cap screw m6 x 1.0p x 20 2 1.3 round head screw m5 x 0.8p x 8 2 1.4 self-tapping screw m4 x 1.59p x 8 4 1.5 round head screw m4 x 0.7p x 10 2 1.6 self-tapping screw m4 x 1.59p x 16 4 1.7 anti-loos...

  • Page 75

    72 72 item descriptions specifications qty. 2.2 anti-loose nut m5 x 0.8p (8b x 6h) 4 2.3 flat head screw m5 x 0.8p x 15 4 2.4 left side inner blade guard 1 2.5 rod center pin 1 2.6 round head screw m5 x 0.8p x 6 4 2.7 bolt 1 2.8 rod 1 2.9 rod bracket-left 2 2.10 rod bracket-right 2 2.11 round head s...

  • Page 76

    73 73 item descriptions specifications qty. 3.6 round head screw m5 x 0.8p x 10 3 3.7 pointer 1 3.8 spacer 1 3.9 fixed lever 1 3.10 shoulder screw 1 3.11 fixed plate 1 3.12 miter scale 1 4 shoulder screw 1 5 wing extend 2 6 table 1 7 guide plate 1 8 bolt 1 9 table insert assembly 1 9.1 cover iron 1 ...

  • Page 77

    74 74 item descriptions specifications qty. 18 sliding lever 1 19 flat washer 8.2 x 22 x 3.0t 2 20 flat washer 10 x 25 x 3.0t 1 21 hex screw m10 x 1.5p x 80 1 22 motor assembly 1.5hp, 110/220v, 60hz, 1ph, 2p 1 23 belt 17-320 1 24 v-belt 125j-6 1 25 set screw m6 x 1.0p x 10 2 26 j-belt 1 27 flat wash...

  • Page 78

    75 75 item descriptions specifications qty. 53 pin 2 54 front rail right cover 1 55 hex nut m8 x 1.25p (13b x 6.5h) 12 56 square bolt m8 x 1.25p x 20 6 57 self-tapping screw m4 x 1.59p x 12 4 58 fix shaft bolt 1 59 handle assembly 1 60 spring 1 61 retaining ring etw-8 1 62 retaining ring rtw-24 1 63...

  • Page 79

    76 76 item descriptions specifications qty. 88 hex screw with washer m8 x 1.25p x 12 (13b x 6.5h) 1 91 wrench mounting bracket 1 92 strain relief sb8r-1 2 93 self-tapping screw m4.5 x 1.81p x 9 5 94 hex screw m8 x 1.25p x 16 3 95 wrench mounting bracket 1 96 spring washer 8.2 x 15.4 20 97 round head...

  • Page 80

    77 77 item descriptions specifications qty. 119 round head screw m5 x 0.8p x 30 4 120 square nut m6 x 1.0p (10b x 5h) 2 121 flat washer 6.2 x 13 x 1.5t 3 122 round head screw m6 x 1.0p x 12 2 123 magnetic switch assembly csa/ul 1 123.1 plastic screws m4 x 1.59p x 8 3 123.2 strain relief sb8r-3 2 123...

  • Page 81

    78 78 notes.

  • Page 82

    79 79 notes.

  • Page 83

    80 80 notes.

  • Page 84

    81 81 baileigh industrial, inc. 1625 d ufek d rive m anitowoc , wi 54220 p hone : 920. 684. 4990 f ax : 920. 684. 3944 www . Baileigh . Com baileigh industrial, inc. 1455 s. C ampus a venue o ntario , ca 91761 p hone : 920. 684. 4990 f ax : 920. 684. 3944 baileigh industrial ltd. U nit 1 f ullwood c...