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Baja motorsports BV250 Owner's Manual

Other manuals for BV250: Setup Instructions

Summary of BV250

  • Page 1

    Bv250 motorcycle owner’s manual always wear a helmet; it could save your life! This manual should be considered as a permanent part of the vehicle and should remain with the vehicle when resold or otherwise transferred to a new user or operator. The manual contains important safety information and i...

  • Page 2: Introduction

    Introduction congratulations on your purchase of the baja motorsports bv250 motorcycle. Take time to understand how your motorcycle works before riding. Scheduled service is a must and it is important to follow the break-in guidelines and pre-ride instructions. Make certain that you read the warrant...

  • Page 3: Safety

    Safety the most important thing to remember is your safety and the safety of others. We have included procedures and labels to help you make safe informed decisions. This information is provided to make you aware of potential hazards that could hurt you and/or others. It is impossible to warn you of...

  • Page 4: Contents

    Contents warranty............................................................... Pg.6 safety information............................................... Pg.7 safety labels........................................... Pg.9 component locations........................................... Pg.10 indicators.....

  • Page 5: Contents

    Contents brakes................................................... Pg.43 tires...................................................... Pg.47 drive chain.......................................... Pg.51 battery................................................... Pg.55 appearance care........................

  • Page 6: Warranty

    Warranty congratulations on your purchase of the baja motorsports bv250 motorcycle. It is warranted to be free of manufacturing defects in the material of workmanship for a period of 90 days from the date of purchase. During the warranty period baja motorsports, llc will at its option, repair, provi...

  • Page 7: Safety Information

    Safety information this user’s manual contains important safety and maintenance information. Read it carefully before riding. Failing to follow the warnings contained in this manual could result in injury or death. Always wear a helmet the operator and passenger (if any) of this vehicle should alway...

  • Page 8: Safety Information

    Safety information make yourself visible make yourself more visible by wearing bright reflective clothing. Use your horn when it will helps others see you and before turning use your turn signal. Ride within your limits you should not ride beyond your abilities and never faster than the posted speed...

  • Page 9: Safety Labels

    Safety labels the safety labels on your motorcycle provide you with important information do not remove them. If a label becomes too difficult to read or comes off contact baja motorsports for replacement. Cold tire pressures: driver and passenger: front 29psi (199kpa) rear 36psi (250kpa) driver onl...

  • Page 10: Component Locations

    10 component locations fuel valve air cleaner shift lever kickstand passenger footrest battery main fuse fuel tank cap steering lock rear brake pedal oil filler cap/ dipstick headlight taillight driver footrest brake caliper carburetor cargo rack mirrors exhaust.

  • Page 11: Component Locations

    11 component locations speedometer indicator lights brake fluid reservoir ignition switch brake brake lever horn turn signal switch headlight dimmer switch clutch lever fuel indicator fuel fill cap throttle grip engine stop switch start button rearview mirror.

  • Page 12: Indicators

    12 indicators the indicators on your motorcycle help make you aware of possible issues, refer to them often. Speedometer (1)-shows the speed you are traveling in km. Odometer (2)-tracks the total miles driven. Tripmeter (3)-displays the number of miles you have traveled since last reset. To reset, t...

  • Page 13: Controls

    13 controls fuel valve fuel valve- used to control the flow of gasoline from the fuel tank to the carburetor. Choke button- may be used when starting engine. See starting procedures using choke lever on page 19. Choke button on off on off reserve.

  • Page 14: Controls

    1 controls ignition switch off on ignition switch- used for starting and stopping the engine. The key is used to lock the steering, preventing theft. On- all electrical components are on. Off- all electrical components are off. Start button engine stop switch start button and engine stop switch star...

  • Page 15: Controls

    1 controls headlight dimmer switch, turn signal switch and horn headlight dimmer switch turn signal switch horn -hi -lo turn signal switch- use this switch to signal a lane change or turn. Horn- the horn is used to warn other motorist. -left -right tripmeter reset knob tripmeter reset knob tripmeter...

  • Page 16: Before Riding

    1 before riding before your first ride on your new motorcycle we strongly recommended you: ● read the owner’s manual. ● understand all safety labels. ● know how to operate all controls. Before you ride each time, make sure: ● you are in good physical and mental health. ● you are wearing protective g...

  • Page 17: Pre-Ride Inspection

    1 pre-ride inspection before each ride check the condition of your motorcycle to make sure that it does not have mechanical problems. Your motorcycle should always be in good riding condition to ensure the safety of you, your passenger (if any) and others around you. Warning ! Improper maintenance o...

  • Page 18: Load Limits

    1 loading guidelines and load limits your motorcycle has been designed to carry you and one passenger. When a passenger is riding with you there will be a difference in the acceleration and braking. Load limits maximum weight capacity (including rider, passenger, accessories and cargo): 330 lbs(150k...

  • Page 19: Starting Procedure

    1 starting and stopping the engine always follow proper starting procedures. Starting procedure ● insert key into ignition, turn to “on” position. ● make sure the transmission is in the “neutral” position. ● turn the engine stop switch to “run”. ● turn fuel valve to ”on”. If you are restarting a war...

  • Page 20: Do Not Turn Choke On

    20 starting and stopping the engine high air temperature: 35˚c (95˚f) or above do not turn choke on 1) slightly open throttle. 2) start engine. Low air temperature: 10˚c (50˚f) or below 1) follow normal air temperature procedures 1-2. 2) after rpm’s pick up, turn choke on to keep fast idle. 3) keep ...

  • Page 21: How to Stop The Engine

    21 starting and stopping the engine, shifting gears how to stop the engine normal engine stop ● shift into neutral and turn the ignition switch “off”. ● leave engine stop switch in the “run” position even when engine is “off”. Do not leave the ignition switch “on” while the engine stop switch if “of...

  • Page 22: Shifting Gears

    22 shifting gears ● reduce the throttle or shift to a higher gear before engine rpm’s get too high. ● shift to a lower gear before the engine rpm’s get too low. ● when the engine rpm’s are too high do not downshift to slow your motorcycle, this could cause damage. ● do not coast or tow your motorcyc...

  • Page 23: Braking

    23 braking your motorcycle is equipped with a hand operated front hydraulic disc brake and a foot operated rear drum brake. Your front brake provides 70% of your braking power. By using both front and rear brakes you will achieve faster, more stable and effective braking. To slow down or stop your m...

  • Page 24: Parking

    2 parking try, when possible, to park on level ground. If you have no paved surface to park on, make sure the ground is firm. If it is necessary for you to park on a hill, position your rear wheel against the curb at an angle and leave the transmission in gear. While parked, use the side stand for s...

  • Page 25: Servicing Your Motorcycle

    2 servicing your motorcycle this section is provided to help you keep your motorcycle in good running condition. The following table provides you with the three types of inspections recommended for you motorcycle. *more often if you ride frequently it is essential to your safety that you keep your m...

  • Page 26: Maintenance Safety

    2 maintenance safety this section will instruct you on how to perform some important routine maintenance. You can perform many of these tasks with the tools provided with the motorcycle. The more difficult tasks, such as wheel removal, should be performed by a professional technician. If you do not ...

  • Page 27: Maintenance Safety

    2 maintenance safety including the regular maintenance and pre-ride inspection, perform the periodic checks once a month and once a week if you ride frequently. Check the odometer and perform any scheduled maintenance necessary. Tires- ● check the air pressure and add air if needed. ● check for any ...

  • Page 28: Maintenance Schedule

    2 maintenance schedule this portion of the manual will tell you how often to perform maintenance. The maintenance schedule is based on average riding conditions. If you ride more frequently than usual and in dusty or wet weather be sure to maintain your motorcycle more often. We recommended that you...

  • Page 29: Maintenance Schedule

    2 maintenance schedule i- inspect and clean, adjust, lubricate, or replace, if necessary c- clean a- adjust l- lubricate r- replace * fuel line i i i * throttle operation i i i * carburetor choke i i i air cleaner 2 r r crankcase breather 3 c c c c c c spark plug i r i r i r * valve clearance i i i ...

  • Page 30: Maintenance Schedule

    30 maintenance schedule i- inspect and clean, adjust, lubricate, or replace, if necessary c- clean a- adjust l- lubricate r- replace drive chain 4 brake fluid i i r i i r brake shoe/pad wear i i i i i i brake system i i i i * brake light switch i i i * headlight aim i i i clutch system i i i i i i i...

  • Page 31: Maintenance Records

    31 maintenance records to ensure proper maintenance keep record. If the motorcycle is sold be sure to include the maintenance records. All scheduled maintenance is considered normal operator cost, if a service center performs these tasks you will be charged. Please use the tables below to keep track...

  • Page 32: Fuel

    32 fuel fuel recommendation type- unleaded octane number- 86 (or higher) unleaded fuel produces fewer engine deposits and will extend the life of the exhaust system components. We suggest you use regular unleaded fuel. Be sure to only use an octane number of 86 or higher. Using a lower octane gasoli...

  • Page 33: Fuel and Engine Oil

    33 fuel and engine oil refueling 1) pull tab up revealing key hole. 2) insert ignition key in the fuel fill cap and turn clockwise. 3) open cap 4) add fuel to the bottom of the filler neck. Do not overfill. Gasoline is extremely flammable and explosive. You can be burned or seriously injured. Warnin...

  • Page 34: Engine Oil

    3 engine oil recommended oil ● use the recommended oil, the oil does not need additives. ● do not use graphite oil or oil with molybdenum additives. ● do not use castor based racing oil, vegetable oil, or non-detergent oil. Checking and adding oil api classification se or sg viscosity (weight) sae 1...

  • Page 35: Engine Oil

    3 engine oil checking and adding oil 1) park your motorcycle on level ground and use the side stand for support. 2) start the engine and let it run for 3-5 minutes. 3) turn the engine off and wait for at least 3 minutes. 4) remove the oil fill plug/dipstick and wipe clean. 5) hold the motorcycle in ...

  • Page 36: Draining Engine Oil Cont.:

    3 draining engine oil cont.: 4) remove the oil fill plug/dipstick, engine oil drain bolt and washer, to drain the oil into an oil pan. Notice: improper disposal of oil can be hazardous to the environment. 5) dispose oil in an appropriate manner. 6) make sure the sealing washer is in good condition, ...

  • Page 37: Air Cleaner

    3 air cleaner be sure to clean the air cleaner more frequently if you are riding in dusty or wet areas. Your local service center can help you determine the correct service interval for your riding conditions. Use only the air cleaner specified for your motorcycle or one of equivalent quality. Notic...

  • Page 38: Crankcase Breather

    3 crankcase breather and throttle crankcase breather you should service the crankcase breather more often if you are ridding at full throttle or in rain. Be sure to service, if there are deposits in the transparent section of the drain tube. Draining 1) place a drain/oil pan under the crankcase brea...

  • Page 39: Clutch Free Play

    3 the proper free play adjustment of the clutch allows for a gradual, smooth engagement when shifting gears. Early wear can occur if you do not properly adjust the free play. Clutch free play left handlebar inspection 1) check free play, if needed adjust to specified adjustment free play: 3/8-13/16i...

  • Page 40: Lower Adjustment

    0 lower adjustment if the upper clutch cable adjuster has reached it’s limit or you cannot obtain the correct free play, you may also use the lower clutch cable adjuster. 1) loosen the upper lock nut and rotate the upper clutch cable ad- juster in to maximum free play. 2) tighten the upper lock nut....

  • Page 41: Engine Idle Speed

    1 engine idle speed for the best servicing you should visit your local service center. Adjusting the idle speed will not cure all problems in the engine fuel delivery system. Idle speed adjustment 1) if the engine is cold, start it and run for ten minutes of stop and go riding. Turn the engine off. ...

  • Page 42: Spark Plug

    2 spark plug spark plug recommendation do not use any spark plug other than the one recommended in the heat recommended. Notice: if you use a spark plug in the improper heat range you can cause engine damage. Spark plug replacement: 1) clean any/all dirt around the spark plug base. 2) disconnect the...

  • Page 43: Brakes

    3 brakes your motorcycle uses a front hydraulic disk brake and a rear drum brake. Hydraulic liquid front brake the brake fluid will drop as the brake pads wear or if there is a leak. To ensure there are no leaks, often check the brake system. You should also check the brake pads for wear and the bra...

  • Page 44: Brakes

    Brakes other inspections ● make sure there no leaks in the fluid lines ● check for loose fittings or damage to the fluid lines. Notice: brake fluid can damage painted surfaces and plastic, handle with care. Clean any spills immediately. In case of contact with skin, wash thoroughly. Contact with eye...

  • Page 45: Brakes

    Brakes rear brake pedal free play inspection 1) park your motorcycle on the side stand for support. 2) depress the brake pedal until it starts to engage to check the free play: 13/16-13/16in(20-30mm). If needed, adjust to specified range. Adjustment 1) turn the rear brake adjusting nut clockwise to ...

  • Page 46: Brakes

    Brakes other inspections ● make sure the brake pedal is positioned properly and the securing bolts are tight. ● inspect the brake rod, arm, spring and fasteners, make sure the are in good condition. Brake shoe wear you are able to check brake shoe wear without having to disassemble the rear end. The...

  • Page 47: Tires

    Tires the tires on your motorcycle should be the proper type and size. They should be in good condition and properly inflated for the load that you are carrying. Air pressure check the air pressure in both tires before riding. Improper air pressure would effect handling, steering response, traction,...

  • Page 48: Tires

    Tires inspection always look for the following when checking tire pressure: ● bumps or bulges on the tire, if there are any replace the tire. ● cuts or cracks, replace tire if any fabric is visible. ● any foreign objects such as nails embedded in the tire. ● excessive wear. Pull to the side of the r...

  • Page 49: Tires

    Tires tire and tube repair if your tire is punctured or damaged replace the tire, do not repair. A repaired tube may fail while riding, and is not as reliable as a new one. A temporary repair can be made in an emergency situation, but will not perform at it’s best. Ride at slow speeds and do not car...

  • Page 50: When Replacing A Tire:

    0 when replacing a tire: ● have the wheel balanced after installation. ● if possible, have tire replaced by your local service center. ● replace the tube. Safety reminders ● do not replace tire with a radial tire. Using a different type of tire may affect stability and handling. ● do not replace wit...

  • Page 51: Often That Usual.

    1 there is a riveted master link on the chain which connects the countershaft to the rear wheel sprockets. To keep out moisture and dirt the o-ring chain uses rubber rings between the side plates of the pin and roller links to seal in the lubricating grease. Proper lubrication and adjustment will he...

  • Page 52: Drive Chain

    2 drive chain the chain should be replaced if there is damage to the rollers, or if there are loose pins. Lubricate any kinks or binds to work them out. If the chain appears too dry or rusty, lubricate. 4) check both the front and rear sprocket teeth for excessive wear or damage. If needed replace t...

  • Page 53: Drive Chain

    3 drive chain 1) place the motorcycle on level ground using the side stand. Make sure the transmission is in neutral and the ignition switch if in the “off” position. 2) loosen the axle nut. 3) turn both adjusting nuts the same amount of turns until you have reached the correct slack. To tighten the...

  • Page 54: Drive Chain

    Drive chain removal, cleaning and replacement your motorcycle has a riveted master link and should only be removed or replaced by your local service center. Do not use a steam cleaner, high pressure washer or certain solvents. These products can damaged the o-rings. 1) use a dry cloth to clean the s...

  • Page 55: Battery

    Battery your motorcycle is equipped with a maintenance free battery. You do not have to check the electrolyte level or add distilled water. Notice: if you remove the cap strip you can permanently damage the battery. Any electrical accessory will use currents from the battery. If you have electrical ...

  • Page 56: Battery

    Battery the battery can be found in the battery box under the right side cover below the driver seat. 1) remove the right side cover. 2) remove the rubber strap holding the battery in place. 3) disconnect the negative terminal lead first, then the positive terminal lead. 4) remove the battery from t...

  • Page 57: Charging The Battery

    Charging the battery charging the battery incorrectly may cause damage. Always read the instructions that came with the battery charger and follow all directions on the battery. For home charging we suggest you use a trickle charger. A trickle charger can be left connected for a long period of time ...

  • Page 58: Appearance Care

    Appearance care you should always clean and polish your motorcycle on a regular basis to keep it looking newer longer. General recommendations • you may use the following to clean your motorcycle: - a mild, neutral detergent and water - a mild spray and cleaner/polisher - a mild cleaner/degreaser • ...

  • Page 59: Vehicle Identification

    Vehicle identification serial numbers the frame (vin) and engine serial numbers will be required when you register your motorcycle. You may also need this informa- tion when ordering parts, make sure to keep these numbers in a safe spot. Frame number (vin- vehicle identification number) can be found...

  • Page 60: Specifications

    0 specifications overall length 88.9 inches (2258mm) overall width 29.7 inches (754.4mm) overall height 45.67 inches (1160mm) wheelbase 54 inches (1372mm) dimensions dry weight 331lbs(150kg) fuel recommendation unleaded, octane 86 or higher fuel tank capacity 3.12us gal fuel tank reserve capacity 0....

  • Page 61: Specifications

    1 specifications displacement 14.2cu-in(233cm³) bore and stroke 2.09x2.09in(53.0x53.0mm) compression ratio 9.4:1 spark plug (standard) meiya-d8rtc/ngk-dr8ea/ champion-ra8yc spark plug gap 0.024-0.028in(0.60-0.70mm) valve clearance 0.03x0.05mm idle speed 1500±50 engine specification front tire size 1...

  • Page 62: Battery

    2 battery 12v-9ah headlight 12v35w/35 brake/taillight 12v20w/8 turn signal light 12v2w neutral indicator 12v2w lights main 15a fuses specifications.

  • Page 63: Bv250 W

    3 h eadligh t swit ch st op swit ch star t swit ch fr on t br ak e swit ch m ain swit ch b ack br ak e swit ch cdi r egula tor flash rela y r igh t r ear tur n signal ligh t 12v 10w tailligh t 12v 20w 8 lef t r ear tur n signal ligh t 12v 10w m agnet o ignition coil b att er y 12v 9ah + - m star t r...

  • Page 64

    Emission control system warranty baja motorsports – emission control system warranty your warranty rights and obligations the emission control system warranty period for this vehicle begins on the date the vehicle is delivered to the first purchaser other than an authorized dealer, or the date it is...

  • Page 65

    Coverage of repairs under this warranty applies only when repairs are completed at an authorized dealer or repair facility. The distributor will not cover repairs performed outside of an authorized dealer or repair facility, except in an emergency situation. The use of replacement parts not equivale...

  • Page 66

    Emission control system warranty limited liability the liability of the distributor under this emission control system warranty is limited solely to the remedying of defects in material workmanship by an authorized dealer at its place of business during customary business hours. This warranty does n...

  • Page 67: Baja, Inc.

    Baja, inc. P.O. Box 61150 phoenix, az. 85082 tel: 602-443-9180 toll free: 888-863-2252.