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  5. Owner's Manual

Baja motorsports DB30 Mini Bike Owner's Manual

Other manuals for DB30 Mini Bike: Owner's Manual, Owner's Manual, Operator's Manual, Service Bulletin
Manual is about: Mini Bike

Summary of DB30 Mini Bike

  • Page 1

    Db30 doodle bug mini bike read this manual carefully. It contains important safety information. No one under the age of 16 should operate this mini bike without adult supervision. Always wear a helmet; it could save your life! Please obtain, review, and follow provincial / municipal government acts ...

  • Page 2

    Congratulations on your purchase of the baja motorsports db30 doodle bug mini bike. Your mini bike is warranted to be free of manufacturing defects in the material of workmanship for a period of 90 days from the date of purchase. During the warranty period baja motorsports, llc will at its option, r...

  • Page 3

    This manual should be considered as a permanent part of the vehicle and should remain with the vehicle when resold or otherwise transferred to a new user or operator. The manual contains important safety information and instructions which should be read carefully before operating the vehicle. All op...

  • Page 4

    Table of contents safety ----------------------------------------------------- 2 safe operation ------------------------------------ 3 safety gear ----------------------------------------- 4 location of labels -------------------------------- 5 specifications ----------------------------------------...

  • Page 5

    Please read this manual and follow all instructions carefully. To emphasize the special information, the symbol and the words warning or caution have some special meanings. Pay great attention to the messages. Note: indicating special information which is to make maintenance easier or instructions c...

  • Page 6

    Safe operation rules for safe operation · a pre-operation check must be conducted, before starting the engine, insure safety, prevent mishaps, and damage to components. · it is strongly suggested that all operators take a certified motorcycle rider’s course prior to operating the vehicle. · full att...

  • Page 7

    Caution never perform any unauthorized modifications to this vehicle. Only use original replacement part which can be obtained through baja motorsports 888-863-2252. Safety gear a dot approved motorcycle helmet is the most important part of you safety gear. A dot approved motorcycle helmet can help ...

  • Page 8

    !•• warning -moving parts can crush and cut. -keep hands clear. -do not operate with guard removed. ! Warning ! This vehicle can be hazardous to operater if driven carelessly. Serious injuries or death can result if you do not follow these instructions: • read and familiarize yourself with owners ma...

  • Page 9

    Main data description data description data overall length 1295mm (51 inches) bore x stroke 52x45 overall width 476.2mm (18.75 inches) pto shaft rotation counter clockwise overall height 863.6mm (34 inches) displacement of cylinder 97cc wheelbase 927.1mm (36.5 inches) spark plug ngk- 6rtf, bm4a, bmr...

  • Page 10

    Front wheel kick stand rear wheel seat cushion pull start cord hand brake air filter clutch cover gas tank foot pegs drive chain spark plug throttle handle off button brake caliber location of parts oil drain plug oil fill plug.

  • Page 11

    Left and right hand grip operation engine pull cord operation off button throttle control grip pulling in brake lever located on left hand grip will stop mini bike. Applying the hand throttle (moving throttle counter clockwise ) will cause engine rpms to increase, causing mini bike to move foreward....

  • Page 12

    Fuel and fuel valve operation fuel filling the capacity of the fuel tank is 4.2l (.95 gal) . Unscrew the gas cap by turning it counter clockwise and carefully fill the tank with unleaded gasoline through the opening. Do not mix gas and oil together, this is a 4-stroke engine. Replace the gas cap by ...

  • Page 13

    Warning failing to inspect the mini bike before operating could be hazardous. Failing to perform proper maintenance could also be hazardous. Failing to inspect and maintain your mini bike could increases the chances of an accident or equipment damage always inspect your mini bike each time before ri...

  • Page 14

    1. Ensure there is fuel in fuel tank and oil in crank case. 2. Set fuel valve lever to “on” position 3. Place choke lever in “on” position 4. Start engine with pull start cord. 5. Allow engine to idle until engine is warm 6. Move carburetor choke lever toward “off” position when engine has sufficien...

  • Page 15

    Checking the oil check engine oil each time prior to operating mini bike. The oil level should be between upper and lower lines of oil gauge. 1. Set the mini bike on level ground, screw off the oil gage plug, wipe the oil gage rod clean and then insert the gage plug into the crankcase again to check...

  • Page 16

    Changing the oil 1. Remove the “screw plug” located at the bottom of the engine and let the oil drain into an approved collection container. Do not perform this procedure while the engine is hot. Serious burns could result from contact with hot oil. 2. Dispose of the used oil properly. For proper di...

  • Page 17

    Checking & cleaning the air filter caution the air filter element must be intact or the engine will suck in dust and dirt, resulting in a shorter service life of the engine. Water should be prevented from entering into the filter when washing the vehicle. The filter element shall be cleaned gently w...

  • Page 18

    Adjusting the throttle cable make sure the throttle cable is adjusted properly. To adjust throttle cable, rotate adjustment nut located at the hand throttle. Check if the throttle twist grip has the required free operating movement. The required free operating movement: 2-6mm (.078 -.24in) . If the ...

  • Page 19

    Adjustment of rear brake 1. The front brake hand grip should have free operating movement of 5-7mm (.2-.3in) . Adjust with free play adjustment bolt. 2. To make rear brake pad adjustment, turn rear adjusting bolt clockwise to loosen and counter clockwise to tighten brake tension. 3. Brake pads shoul...

  • Page 20

    Inspection and maintenance greasing procedures to the driving chain 1. Shut off the engine 2. Add light amounts of machine oil or chain grease to the driving chain. (too much machine oil or chain grease may cause splattering to occur.) attention: the chain should be replaced when the adjusting limit...

  • Page 21

    Inspection and maintenance clutch cleaning and maintenance after every 5 hour of use, your clutch will need cleaning and lubrication. If clutch becomes too dirty or has lack of lubrication, the clutch will have a tendancy to stick. This will cause the mini-bike to want to take off before throttle is...

  • Page 22

    Vehicle washing cleaning the vehicle regularly can slow down the color fading of its body and make it easier to check if there is any damage and any oil leakage. 1. After pre-wiping, the vehicle should be washed with clean water to remove dirty residues so as to prevent corrosion. Plastic subassembl...

  • Page 23

    Instructions for storage if the vehicle is not going to be used for a long period of time, for example, in winter time, some steps should be taken to prevent malfunction of and damage to its components which might be caused by long storage. Before storing the vehicle for a long period , proper maint...

  • Page 24

    Inspection and maintenance resumption of service after storage 1. Remove the covering and remove the wooden blocks used in storing the vehicle. Change the engine oil if the vehicle has been out of service for over 4 months. 2. Drain off the remaining atomized anti-rust oil from the fuel tank, follow...

  • Page 25

    M aintenance schedule each u se 1st m on th or 20 hours ev er y 3 m on ths or 50 hours ev er y 6 m on ths or 100 hours ev er y year or 300 hours eng ine oil- check x * eng ine oil - change x x a ir f ilt er -check x * a ir f ilt er -clean x x * a ir f ilt er - change x * c ar bur et or s edimen t cu...

  • Page 26

    1. Fuel valve off move fuel valve lever to on. 2. Choke off move choke lever to on 3. Out of fuel refuel 4. Bad fuel; engine stored without treating or draining gasoline, or refuled with bad gasoline drain fuel and carburetor. Refuel with fresh gasoline 5. Spark plug faulty, fouled, or improperly ga...

  • Page 27

    Electrical schematic engine switch transistor magnito ignition coil spark plug b1 b1.

  • Page 28

    Baja motorsports, llc 2801 so. Fair lane ste. 101 tempe, az 85282 tel: 480-222-8280 toll free: 888-863-2252 electrical schematic b1.