1. DL manuals
  2. Baja motorsports
  3. Utility Vehicle
  4. MINI BAJA DUNE65
  5. Assembly & Instruction Manual

Baja motorsports MINI BAJA DUNE65 Assembly & Instruction Manual

Summary of MINI BAJA DUNE65

  • Page 1

    Baja motorsports assembly instruction manual for mini baja dune65 please carefully before assembling your mini baja dune65 go kart. General instructions please follow the assembly steps given in this manual for assembly please check first all the hardwares are fixed at the proper locations always fi...

  • Page 2

    Step 3 first assemble the swing arm (1) and frame (2) with 2 joints as per pictures shown remove the bolts and washer and keep safely and remember the sequence then assemble both as per pictures below on both sides same procedure step 2 please separate out all parts shown in picture with tool kit pr...

  • Page 3

    Step 4 assemble swing arm (1) and frame (2) along with rear brush guard (4) as follows first remove the bolt and nut from shock and keep safe remember the assembly sequence first assemble swing arm and frame and match the boles then assemble rear brush guard and match the holes of 3 parts then assem...

  • Page 4

    Step 7 assemble the headrest as follows insert the two poles of the headrest to the hole of luggage-carrier, adjust the position of the headrest tighten the nut with washer from bottom with wrench fully. Step 6 assemble the steering pad as follows first lift upwards by sliding the u shape bars then ...

  • Page 5

    Step 8 assembly the luggage-carrier as follows insert the lugge-carrier end to the hole of the rear frame, add the screw remove the bolt from the luggage-carrier and keep them safe insert the luggage-carrier to the install braket add the bolt and tighten by wrench. Step 10 assembly the front brush g...

  • Page 6

    Step 11 assemble the middle brush guard, remove the bolt and washer from the middle brush guard and keep safe remember the assembly sequence assemble with sequence shown in picture insert the middle brush guard into the assembly hole add the bolt and washer and then tighten by wrench step 12 assembl...

  • Page 7

    Step 14 now assemble cable ties as follows please see that the cables does not obstruct for movement and working smooth excessive tightening of throttle or brake cable will result insudden accelearation and brake jamming resulting into accident please check the smooth functioning of both before star...

  • Page 8

    Step 15 now adjust the throttle and brake lever with allen key provided in tool kit as per your required position and tighten it fully step 16 please check the oil inside the engine by opening the dipstick as shown below. The engine may or may not have oil inside it (pl refer the user’s manual instr...