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Baja motorsports SC150 HSun 150cc Owner's Manual

Other manuals for SC150 HSun 150cc: Setup Instructions, Product Information
Manual is about: Street Scooter

Summary of SC150 HSun 150cc

  • Page 1

    Sc150 scooter read this manual carefully. It contains important safety information. No one under the age of 16 should operate this scooter. Always wear a helmet; it could save your life! Do not remove this operator’s manual from this vehicle. Please obtain, review, and follow provincial / municipal ...

  • Page 2

    Ii congratulations on your purchase of the baja inc. Sc150 scooter. Your scooter is warranted to be free of manufacturing defects in material and workmanship for a period of 90 days from the date of purchase. During the warranty period baja inc. Will at its option, repair, provide replacement parts ...

  • Page 3: Never Operate This Vehicle.

    Iii this manual should be considered as a permanent part of the vehicle and should remain with the vehicle when resold or otherwise transferred to a new user or operator. The manual contains important safety information and instructions which should be read carefully before operating the vehicle. Al...

  • Page 4: Table of Contents

    1 important ........................................................................................................ 2 general precautions/warnings ............................................................ 3 nhtsa safety notice ........................................................................

  • Page 5

    2 please read this manual and follow all instructions carefully. To emphasize the special information, the symbol and the words warning or caution have some special meanings. Pay attention to the messages. Note: indicating special information which is to make maintenance easier or instructions clear...

  • Page 6: General Precautions

    3 . ● read and follow all instructions in this owner’s/operator’s manual, any accompanying supplements. Do not discard this owner’s manual, safety video, or any other material or documentation included with this vehicle. ● exhaust fumes are toxic. California proposition 65 warning: gasoline engine e...

  • Page 7: Additional Warnings

    4 additional warnings protective clothing/equipment ● most accident fatalities are due to preventable head injuries. Always wear a properly fitting motorcycle type helmet approved by agencies such as the department of transportation (dot), safety helmet council of america (shca), or snell memorial f...

  • Page 8: Traffic Safety (Continued)

    5 additional warnings (continued) traffic safety (continued) ● always obtain mature, supervised instruction and sufficient practice in an decongested area before operating this vehicle on any public thoroughfare. ● excessive vehicle speed is a leading cause of accidents, which can cause death or ser...

  • Page 9: Engine/motor Safety

    6 additional warnings (continued) engine/motor safety ● keep the engine/motor free of dirt and debris, especially in the throttle linkage area. ● never start the engine/motor without checking to see that the throttle control is in the idle position. ● never start the engine/motor unless you are prop...

  • Page 10: Fueling (Continued)

    7 additional warnings (continued) fueling (continued) ● always use an original gas cap or an approved oem replacement. Never fill fuel tank while the vehicle is inside a building. Gasoline vapors can cause injury or death and can pose a fire or explosion risk. ● move the vehicle at least 10 ft. Befo...

  • Page 11: Maintenance (Continued)

    8 additional warnings (continued) maintenance (continued) ● store this vehicle in a place where gasoline fumes cannot reach an open flame, spark, or other source of ignition. Drain the fuel tank in a cool well-ventilated area prior to any long-term storage. Never store this vehicle in a close proxim...

  • Page 12: Pre-Ride Checklist

    9 pre-ride checklist warning! Always perform the entire pre-ride checklist before using the vehicle as this can help you spot problems that could interfere with safe vehicle operation. Failure to follow this entire checklist before every ride can cause death, serious injury, and/or property damage t...

  • Page 13

    10 pre-ride checklist (continued) before starting the engine/motor 1. Engine oil level a) check for leaks b) tighten filler cap securely. C) add oil if required. 2. Fuel level a) add fuel as necessary. B) do not overfill (no fuel in the filler neck). C) do not mix oil with gas. D) replace cap tightl...

  • Page 14

    11 pre-ride checklist (continued) before starting the engine/motor 6. Fasteners a) check that axle nuts are secure. B) check for missing fasteners. Replace as necessary. C) check that all other fasteners are secure. Tighten as necessary. 7. Steering make sure steering turns freely. 8. Frame/chassis ...

  • Page 15: Location of Warning Label

    12 read and follow the warning label on your scooter. Make sure you understand the label. Keep the label on the scooter. Do not remove it for any reason. If the label comes off or becomes difficult to read, you should get a replacement by contacting baja inc. Location of warning label warning ! Read...

  • Page 16: Operation

    13 operation starting the engine warning! Always retract the side stand prior to starting the vehicle if the engine is cold: balance the scooter on its center stand (1) with the side stand (2) fully retracted. Make sure the ignition key is off, then rotate the throttle 5-8 times to prime the engine....

  • Page 17: Operation (Continued)

    14 operation (continued) driving safely warning! Follow all of the warnings in this operator’s manual at all times while operating the scooter. It is your responsibility to know and obey all applicable local, state, and federal laws. Warning! Never overload the vehicle. The carrying capacity is 330 ...

  • Page 18: Operation (Continued)

    15 operation (continued) shutting off the engine always shut off the engine by turning the ignition switch to off. Stopping the vehicle warning! Wet, oily, or sandy roads reduce braking effectiveness. Hard braking on these surfaces could lead to loss of control and a serious accident. Always reduce ...

  • Page 19: Operation (Continued)

    16 operation (continued) ignition switch the main ignition switch contains three positions: ● on (2): the engine can start, the key (1) cannot be removed. ● off (3): this position shuts off the engine and allows the key to be removed. ● lock (4): from the off position, push inward and turn the key c...

  • Page 20: Operation (Continued)

    17 light switch (1) ● the light switch must always be on while the vehicle is in operation. Slide light switch all the all the way to the left (2) to turn headlights on. ● for parking lights, slide headlight switch to the middle position (3). ● to turn lights off, slide headlight switch all the way ...

  • Page 21: Operation (Continued)

    18 operation (continued) kick starter use the kick starter to start the engine if the battery is drained. Once started, leave the engine running until the battery recharges sufficiently to restart the scooter. Left switch assembly ● high/low beam light switch (1): to activate the high beam, move the...

  • Page 22: Operation (Continued)

    19 operation (continued) instrumental panel ● speedometer (1): indicates the current driving speed in both km/h and mph. ● high beam indication lamp (2): illuminates when high beam is selected. ● turn signal lamp (3): indicates that the turn signal is activated. ● fuel indicator (4): indicates the f...

  • Page 23: Operation (Continued)

    20 fuel level filler neck operation (continued) seat lock ● to open: insert the key just below the seat on the left side of the vehicle. Press the seat down slightly while turning the key clockwise to release the latch. Lift the seat. ● to close: press down the seat until locked, then remove the key...

  • Page 24: Battery Installation

    21 warning the following procedure is very dangerous and should be performed with utmost care and attention. Wear protective eye wear, rubber gloves, and have water available should electrolyte come in contact with skin or eyes. Keep all children away from the area while this procedure is being perf...

  • Page 25

    22 battery installation (continued) note: the following page is for vehicles with battery’s containing separate electrolyte pack. Most battery’s will come with the electrolyte already sealed into the battery. Preparing the battery: · place battery on level surface. Remove sealing tape from top. (see...

  • Page 26

    23 battery installation (continued) warning never remove the strip of caps nor add any water or electrolyte. How to initially charge the battery: 1. Connect the red positive (+) cable to the red positive (+) pole of the battery. (see figure 23) 2. Connect the black negative (-) cable to the black ne...

  • Page 27: Maintenance

    24 maintenance spark plug transmission oil to change transmission fluid, place a catch basin under the rear of transmission case, unscrew drain plug (1) and allow oil to completely drain. Replace drain plug and tighten securely. Remove transmission oil filler plug (2) and fill with clean 90w oil, ad...

  • Page 28: Lubricating Oil Recommended

    25 check-ups, adjustment and maintenance checking the oil check the engine oil each time prior to operating the scooter. The oil level should be between the upper and lower lines on the dip stick 1. Set scooter on level ground, remove dipstick and clean. Re-insert dipstick, pull back out to check le...

  • Page 29: Maintenance (Continued)

    26 changing engine oil, cleaning oil filter screen 1. Remove oil drain plug (1) located at the bottom left side of the engine and let oil drain into an approved collection container. Do not perform this procedure while the engine is hot. Serious burns could result from contact with hot oil. 2. Remov...

  • Page 30: Maintenance (Continued)

    27 1. Inspect front disk brake caliper (1) for leakage. If brake fluid leaks, the safety of riding could be affected. 2. Inspect the brake hose (2) for cracks, and the joint for leakage. 3. Check the brake fluid level through the sight gauge (3) in top plastic cowling, if level is at or below the lo...

  • Page 31: Maintenance (Continued)

    28 air filter (2) is located under seat of scooter . 1. The air filter cover will need to be removed (1). 2. Take air filter (2) out and check to see if it is dirty or torn, if damaged, replace. 3. You can clean the air filter by gently tapping on a hard surface, you can also clean by using pressuri...

  • Page 32: Fuel Hose

    29 to adjust the idle speed properly, you need a tachometer. If you do not have one, ask your authorized service center to perform this adjustment. To adjust the idle speed: 1. Start the engine and warm it up. 2. Turn the engine idle screw in or out so that the engine idle speed is at 1700+100 rpm. ...

  • Page 33: Tire Air Pressure

    30 tire air pressure check the air pressure in tires before riding. Improper air pressure could effect handling, steering response, traction, tire life and rider comfort. Be sure that the tires are inflated to the pressures shown below. Tire pressure should only be measured or adjusted when the tire...

  • Page 34: Transporting

    31 transporting it is best to transport the scooter in the normal upright position. Before transporting the scooter drain the fuel from the carburetor as follows: 1. Drain fuel from carburetor into an empty container by loosening the carburetor drain screw. The carburetor drain screw is located on t...

  • Page 35: Storage Procedure

    32 storage procedure if you do not use your scooter for a long period of time, it will need special service requiring appropriate materials, equipment and skill. For this reason, we recommend that you trust this maintenance work to your authorized service center. If you wish to service the machine f...

  • Page 36: Maintenance Chart

    33 item each use initial 150 initial 500 initial 1000 every 1000 transmission oil 80w90 r r air filter i every 1000 miles (more often in dusty areas) * carburetor i i * exhaust system i i i fuel hose i i engine oil i r r engine oil filter c c brake fluid level i i i i i brake hose and joints i i i i...

  • Page 37: Troubleshooting

    34 troubleshooting this troubleshooting guide is provided to help you to find the cause of some common complaints. Complaint: engine is hard to start or does not start at all. Something is probably wrong with the fuel system or ignition system. Fuel supply check 1. Make sure there is adequate fuel i...

  • Page 38: Trouble Shooting (Continued)

    35 trouble shooting (continued) ignition system check 1. Remove the spark plug and reattach it to the spark plug lead. 2. Turn ignition key to the “run” position. Slide the engine stop switch to the “run” position. Push the electric button “start “(grey button). If the ignition system is operating p...

  • Page 39: Specifications

    36 specifications description data engine type 4- stroke / air cooled overall length 1942mm (76.46 inches) overall width 702mm (27.64 inches) overall height 1125mm (44.29 inches) dead weight 118kg (260lbs.) payload 150kg (330lbs.) suspension telescopic fork-front dual shock-rear transmission cvt clu...

  • Page 40

    37 m star t s wit ch ligh t s wit ch tur n sig nal s wit ch h igh/l ow b eam s wit ch hor n s wit ch m ain s wit ch br ake s wit ch m ag net o cdi spar k plug aut o choke ignition c oil hor n br ake swit ch hor n swit ch h igh/l ow swit ch tur n sig nal swit ch lef t f ron t t ur n sig nal ligh t 12...

  • Page 41: Serial Number Location

    38 serial number location you need to know the frame and engine serial numbers to get warranty work, theft recovery and consumer safety information. You also need these numbers to help your authorized service center or baja inc. Order parts. The frame number is stamped on front of scooter just above...

  • Page 42

    39 baja inc. – emission control system warranty your warranty rights and obligations the emission control system warranty period for this vehicle begins on the date the vehicle is delivered to the first purchaser other than an authorized dealer, or the date it is first used as a demonstrator, lease,...

  • Page 43

    40 if an emergency situation exists when a warranted part or a dealer is not reasonably available to the owner, repairs may be performed at any available service establishment, or by the owner, us- ing any replacement part. The distributor shall reimburse the owner for the expenses, including diagno...

  • Page 44: Baja Inc.

    41 baja inc. P.O. Box 61150 phoenix, az 85082 tel: 602-443-9180 toll free: 888-863-2252.