Baldor TS130 Operator's Manual

Manual is about: Tier 2/3 Towable Generators (Trailer and Skid Mounted) (Diesel Liquid Cooled)

Summary of TS130

  • Page 1

    Revised/effective may 1, 2003 c:\iso9001\forms\spsg–002–48msw form#: s–psg–002–48 presents your baldor generators 3815 oregon street oshkosh wi 54902 phone: 920–236–4200 fax: 920–236–4219.

  • Page 2: Towables

    Towables operator’s manual table of contents accessories and equipment with this generator set includes: item page safety recommendations: these recommendations must be read and followed 1 to safely operate your generator set. Voltage ratings: this informational page describes features and specifica...

  • Page 4

    Safety warnings revised: 8/13/02 page 1 of 4 form#: s–psg–001–3 effective: 2/27/98 c:\iso9001\forms\spsg0013.Msw.Bbk 1 z place protective covers and guards over the rotating parts, if rotating parts such as the drive shaft, pulley, belt, etc. Are left exposed, they are potentially hazardous. Z when ...

  • Page 5

    Safety warnings revised: 8/13/02 page 2 of 4 form#: s–psg–001–3 effective: 2/27/98 c:\iso9001\forms\spsg0013.Msw.Bbk 2 z never permit anyone to operate the generator set without proper instructions. Z never allow children to operate the generator set. Z children and pets must be kept away from the a...

  • Page 6

    Safety warnings revised: 8/13/02 page 3 of 4 form#: s–psg–001–3 effective: 2/27/98 c:\iso9001\forms\spsg0013.Msw.Bbk 3 z always treat the electrical circuits as if they were energized. Z disconnect all leads plugged into the unit prior to working on it. Z have the electrical circuits serviced only b...

  • Page 7

    Safety warnings revised: 8/13/02 page 4 of 4 form#: s–psg–001–3 effective: 2/27/98 c:\iso9001\forms\spsg0013.Msw.Bbk 4 ```` for gasoline or diesel powered generator sets ```` z check all fuel supply piping and their connections on a monthly basis for fuel leaks. Z use only approved piping and compon...

  • Page 8

    Effective: february 26, 1998 revised 2/01/02 form#: s–csd–003–7 c:\iso9001\forms\scsd0037.Msw 5 forward this manual contains the information you need to safely and efficiently operate your generator set. During the preparation of this manual every effort was made to ensure the accuracy of its conten...

  • Page 9

    Effective: february 26, 1998 revised 2/01/02 form#: s–csd–003–7 c:\iso9001\forms\scsd0037.Msw 6.

  • Page 10

    7 features & specifications model ts25 ts45 ts80 ts130 ts175 standby output– 150 0 c rise (kva/kw): 3 ph @ 480 volt 25/20 48/38 81/65 134/107 175/140 3 ph @ 208/240 volt 25/20 46/37 72/58 131/105 169/135 1 ph @ 240 volt 18/18 27/27 45/45 70/70 80/80 continuous output– 125 0 c rise (kva/kw): 3 ph @ 4...

  • Page 11

    8.

  • Page 12

    Available voltage: switch position stud 277/480 1–2–3 = 480 vac, 3 phase 1–n, 2–n, 3–n = 277 vac, 1 phase 120/240 1–2–3 = 240 vac, 3 phase 2–3 = 240 vac, 1 phase 2–n, 3–n = 120 vac, 1 phase 1–n = 180 – 200 vac, wild leg 120/208 1–2–3 = 208 vac, 3 phase 2–3 = 208 vac, 1 phase 1–n, 2–n, 3–n = 120 vac,...

  • Page 13

    10 connection information your new baldor generator has all interconnecting wiring terminated at a junction box. All wiring will be clearly labeled as being load; remote start contacts and ac input terminals and are to be connected as described below. Load – these connections are rated and sized acc...

  • Page 14

    11 control panel operation and function a. Master control switch – this switch controls the starting and stopping of the engine via the engine control logic circuitry. With this switch in the “manual” mode, the engine will start and run immediately after a 10 – 20 second time delay. Caution: please ...

  • Page 15

    12 e. Voltage adjust – the rheostat allows the user to “fine tune” the generator set’s voltage output. It is normally used to adjust output voltage after switching the output of the generator set to a different voltage. F. Meters – these meters monitor and display the current operating parameters of...

  • Page 16

    13.

  • Page 17

    14 operation – pre–start procedure 1. Fill system fuel tank with clean, fresh diesel fuel. Caution: wipe up any and all fuel spillage. 2. Fill engine crankcase to full mark with clean, fresh lubricating oil per attached engine operating guide. 3. Radiator coolant should be checked at the beginning o...

  • Page 18: Operation – Starting

    15 operation – starting 1. Conduct ‘pre–start procedures. 2. Switch the generator set to the applicable voltage setting. 3. Connect the load(s) to the circuit breaker. Warning: high voltage is present when the generator set is running. 4. Move the ‘master control switch” to the appropriate position....

  • Page 19: Operation

    16 operation the prime mover utilized in this power generating system is controlled via an engine control module. Starting is accomplished by commanding the control to ”start” the engine. This command can be given by a number of controls. ? The operator control mounted on the front panel. ? The remo...

  • Page 20

    17 3. Over–speed adjustment – (os) – over frequency over–speed protection is provided by a frequency sensing network within the controller. The trip point of the frequency network is adjustable via a rheostat located on the top of the controller at the right hand side. Clockwise (cw) rotation increa...

  • Page 21

    18 troubleshooting – generator as with any machine, trouble may develop in electrical generators. It may be due to long service or neglect of regular maintenance. Servicing, and checking. Should trouble develop, the follow- ing instructions will be helpful in tracing the cause and making repairs. Sp...

  • Page 22

    19 low voltage (continued) cause check and remedy high resistance connections– make better connection electrically and connections will be warm or hot mechanically. Shorted field. Test field coils for possible short by checking resist- ance with an ohmmeter or resistance bridge. Re- turn rotor assem...

  • Page 23

    20 overheating (continued) cause check and remedy high room temperature. Improve ventilation. Insufficient circulation. Provide cross–ventilation. Low power factory. Reduce inductive loads or install power factor im- provement capacitors. Unbalanced load the load on each leg should be as evenly bala...

  • Page 24

    21 troubleshooting – engine code list of possible causes 1. Battery capacity low. 33. Piston rings not free or are worn or broken. 2. Bad electrical connections. 34. Valve stems and/or guide worn. 3. Fault in starter motor. 35.West type air cleaner too full or wrong oil used. 4. Fault in starter mot...

  • Page 25

    22.

  • Page 26

    M m a a g g n n a a p p l l u u s s g g e e n n e e r r a a t t o o r r 2 2 8 8 0 0 - - - - 4 4 3 3 0 0 f f r r a a m m e e i i n n s s t t a a l l l l a a t t i i o o n n , , o o p p e e r r a a t t i i o o n n a a n n d d m m a a i i n n t t e e n n a a n n c c e e m m a a n n u u a a l l m m a a ...

  • Page 27

    2 2 t t a a b b l l e e o o f f c c o o n n t t e e n n t t s s s s a a f f e e t t y y .............................................................................................................................................................................................. 4 4 r r e e c c e e i...

  • Page 28

    3 3 r r e e t t u u r r n n e e d d g g o o o o d d s s ...................................................................................................................................................................... 1 1 6 6 t t r r o o u u b b l l e e s s h h o o o o t t i i n n g g.............

  • Page 29

    4 4 s s a a f f e e t t y y p p l l e e a a s s e e r r e e m m e e m m b b e e r r s s a a f f e e t t y y f f i i r r s s t t . . I i f f y y o o u u a a r r e e n n o o t t s s u u r r e e o o f f t t h h e e i i n n s s t t r r u u c c t t i i o o n n s s o o r r p p r r o o c c e e d d u u r r ...

  • Page 30

    5 5 p p r r i i n n c c i i p p l l e e s s o o f f o o p p e e r r a a t t i i o o n n rotating assembly main field (rotor) (+) (-) dc (in) rotating rectifier assembly 3 phase -- full bridge exciter armature (rotor) 3 phase ac (out) dc (in) (+) (-) automatic voltage regulator exciter field (stator)...

  • Page 31

    6 6 p p r r i i n n c c i i p p l l e e o o f f o o p p e e r r a a t t i i o o n n m m a a g g n n a a p p l l u u s s g g e e n n e e r r a a t t o o r r s s a a r r e e a a b b r r u u s s h h l l e e s s s s , , s s e e l l f f e e x x c c i i t t e e d d , , a a n n d d e e x x t t e e r r n n ...

  • Page 32

    7 7 w w a a r r n n i i n n g g d d i i s s a a b b l l e e a a n n d d l l o o c c k k o o u u t t a a n n y y e e n n g g i i n n e e c c r r a a n n k k i i n n g g d d e e v v i i c c e e s s b b e e f f o o r r e e a a t t t t e e m m p p t t i i n n g g t t o o i i n n s s t t a a l l l l o o ...

  • Page 33

    8 8 e e n n v v i i r r o o n n m m e e n n t t a a l l c c o o n n s s i i d d e e r r a a t t i i o o n n s s t t h h e e m m a a g g n n a a p p l l u u s s g g e e n n e e r r a a t t o o r r i i s s d d e e s s i i g g n n e e d d f f o o r r h h e e a a v v y y - - d d u u t t y y i i n n d d ...

  • Page 34

    9 9 l l o o w w w w y y e e c c o o n n n n e e c c t t i i o o n n l 2 t 7 t 10 t 1 t 4 l 1 l 3 t 5 t 2 t 11 t 8 t 6 t 3 t 12 t 9 l - l l - n voltage (low wye) hz l-l l-n 60 240 139 230 133 220 127 208 120 190 110 50 208 120 200 115 190 110 h h i i g g h h d d e e l l t t a a c c o o n n n n e e c ...

  • Page 35

    1 1 0 0 d d o o u u b b l l e e d d e e l l t t a a - - - - s s i i n n g g l l e e p p h h a a s s e e c c o o n n n n e e c c t t i i o o n n t 3 l 1 l 2 t 1 t 4 t 7 t 10 t 6 t 5 t 2 t 12 t 9 t 11 t 8 l - n l - n l - l voltage (double delta) hz l-l l-n 60 240 120 220 110 50 220 110 n n o o t t e e...

  • Page 36

    1 1 1 1 d d e e d d i i c c a a t t e e d d s s i i n n g g l l e e p p h h a a s s e e c c o o n n n n e e c c t t i i o o n n voltage (dedicated) hz l-l l-n 60 240 120 220 110 50 220 110 200 100 o o p p e e r r a a t t i i o o n n p p r r e e - - s s t t a a r r t t i i n n s s p p e e c c t t i i...

  • Page 37

    1 1 2 2 6 6 . . T t h h e e p p u u r r p p o o s s e e o o f f t t h h i i s s i i n n i i t t i i a a l l t t e e s s t t w w i i t t h h t t h h e e r r e e g g u u l l a a t t o o r r o o u u t t o o f f t t h h e e c c i i r r c c u u i i t t i i s s t t o o d d e e t t e e c c t t a a n n y y ...

  • Page 38

    1 1 3 3 d d r r y y i i n n g g w w i i n n d d i i n n g g s s g g e e n n e e r r a a t t o o r r s s i i n n s s e e r r v v i i c c e e m m a a y y i i n n a a d d v v e e r r t t e e n n t t l l y y h h a a v v e e t t h h e e i i r r w w i i n n d d i i n n g g s s e e x x p p o o s s e e d d ...

  • Page 39

    1 1 4 4 i i n n s s u u l l a a t t i i o o n n t t e e s s t t i i n n s s u u l l a a t t i i o o n n r r e e s s i i s s t t a a n n c c e e i i s s a a m m e e a a s s u u r r e e o o f f t t h h e e i i n n t t e e g g r r i i t t y y o o f f t t h h e e i i n n s s u u l l a a t t i i n n g g ...

  • Page 40

    1 1 5 5 c c a a u u t t i i o o n n : : f f a a i i l l u u r r e e t t o o r r e e m m o o v v e e t t h h e e e e x x c c i i t t e e r r f f i i e e l l d d l l e e a a d d s s f f r r o o m m t t h h e e a a u u t t o o m m a a t t i i c c v v o o l l t t a a g g e e r r e e g g u u l l a a t t ...

  • Page 41

    1 1 6 6 4 4 3 3 0 0 f f r r a a m m e e 2 2 8 8 0 0 / / 3 3 6 6 0 0 f f r r a a m m e e a a - - e e x x c c i i t t e e r r r r o o t t o o r r l l e e a a d d , , b b - - m m a a i i n n r r o o t t o o r r l l e e a a d d , , c c - - r r e e d d ( ( + + ) ) s s u u p p p p r r e e s s s s o o r r ...

  • Page 42

    1 1 7 7 w w a a r r n n i i n n g g h h i i g g h h v v o o l l t t a a g g e e s s m m a a y y b b e e p p r r e e s s e e n n t t a a t t t t h h e e g g e e n n e e r r a a t t o o r r ’ ’ s s t t e e r r m m i i n n a a l l s s w w h h e e n n t t h h e e u u n n i i t t i i s s r r u u n n n n ...

  • Page 43

    1 1 8 8 g g e e n n e e r r a a t t o o r r p p r r o o d d u u c c e e s s l l o o w w v v o o l l t t a a g g e e w w h h e e n n l l o o a a d d a a p p p p l l i i e e d d c c a a u u s s e e c c h h e e c c k k a a n n d d r r e e m m e e d d y y e e x x c c e e s s s s i i v v e e l l o o a a ...

  • Page 44

    1 1 9 9 g g e e n n e e r r a a t t o o r r b b u u i i l l d d s s v v o o l l t t a a g g e e f f r r o o m m s s t t a a r r t t u u p p , , t t h h e e n n g g o o e e s s t t o o l l o o w w ( ( r r e e s s i i d d u u a a l l ) ) v v o o l l t t a a g g e e c c a a u u s s e e c c h h e e c c ...

  • Page 45

    2 2 0 0 s s p p e e c c i i f f i i c c a a t t i i o o n n s s e e x x c c i i t t e e r r f f i i e e l l d d n n o o l l o o a a d d t t e e r r m m i i n n a a l l v v o o l l t t a a g g e e m m o o d d e e l l g g e e n n e e r r a a t t o o r r r r e e s s i i s s t t a a n n c c e e n n o o ...

  • Page 46: –

    2 2 1 1 p p a a r r t t s s l l i i s s t t – – s s i i n n g g l l e e b b e e a a r r i i n n g g t t y y p p i i c c a a l l g g e e n n e e r r a a t t o o r r c c r r o o s s s s s s e e c c t t i i o o n n r r e e f f e e r r e e n n c c e e n n u u m m b b e e r r p p a a r r t t n n a a m m ...

  • Page 47: –

    2 2 2 2 s s b b 5 5 0 0 4 4 2 2 / / 9 9 4 4 ( ( r r e e v v i i s s e e d d 8 8 / / 9 9 8 8 ) ) p p a a r r t t s s l l i i s s t t – – d d u u a a l l b b e e a a r r i i n n g g t t y y p p i i c c a a l l g g e e n n e e r r a a t t o o r r c c r r o o s s s s s s e e c c t t i i o o n n r r e e ...

  • Page 48

    Table 1 – hitch towing capacity hitch maximum maximum normally class towing cap. Tongue wt. Installed sub class i 1000 lbs. 100 lbs foreign or u.S. Sub– compact vehicles class i 2000 lbs. 200 lbs. Compact vehicles class ii 3500 lbs. 300 lbs. Mid–size & full size vehicles class iii 5000 lbs. Plus 500...

  • Page 49

    24 electrical trailer wiring all trailers must have taillights, brake lights and turn signals connected in with the towing ve- hicle’s electrical system. It is also recommended that a heavy–duty turn signal flasher be installed since the trailer lights place an extra load on the car flashers. Towing...

  • Page 50

    25 safety checks the following items should be checked before each use and once every 100 miles of towing: (1) check lighting to be sure stop, tail and turn signals are working properly. Replace any broken lenses, reflectors or bulbs. (2) check wires for good connections and possible fraying or wear...

  • Page 51

    26 trailer light kit wiring instructions connect the wires of the short trunk connector to the vehicle wiring. Connect the brown wire to the tail light wire, the yellow wire to the left–hand stop and turn, and the green wire to the right–hand stop and turn wire. Attach the white ground wire to the v...

  • Page 52

    27 limited warranty unless otherwise provided, baldor generators are warranted against defects in baldor workmanship and materials for a period of time as set forth in the warranty period chart below. If a baldor product is defective due to baldor workmanship or materials and the defect occurs durin...

  • Page 53

    28 limited warranty continued notes for warranty period: 1. Labor coverage for warrantable repairs is provided for the applicable period not to exceed published rates as contained in the baldor generators warranty policy. Mileage is allowed only for permanent installations not to exceed published ra...

  • Page 54

    29 owner’s responsibilities: the owner is obligated to operate and maintain the generator in accordance with the recommendations published by baldor generators in the operator . The owner is responsible for the costs associated with maintenance and any adjustments that may be required. The owner is ...

  • Page 55

    30 warning: california proposition 65 warning: engine exhaust from this product contains chemicals known to the state of california to cause cancer, birth defects and other reproductive harm. Warning: california proposition 65 warning: diesel engine exhaust and some constituents are known to the sta...