Banner SC22-3 Instruction Manual

Other manuals for SC22-3: Quick Start Manual
Manual is about: Safety Controller

Summary of SC22-3

  • Page 1

    Printed in usa 08/07 p/n 133487 sc22-3 safety controller instruction manual section contents section 1 overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 1 section 2 components and specifications . . . . . . . . . . . . . . . . . . Page 12 section 3 system instal...

  • Page 2: Table Of Contents

    Banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual table of contents important . . . Read this before proceeding! It is the responsibility of the machine designer, controls engineer, machine builder and/or m...

  • Page 3: Overview

    P/n 133487 1 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual overview the banner sc22-3 safety controller (the safety controller or the controller) is an easy-to-use, configurable, 24v dc safety module de...

  • Page 4: Overview

    2 p/n 133487 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual overview 1.3 components the sc22-3 safety controller starter kit (see section 2 .1 for models) includes: • 1 sc22-3 safety controller • 1 set o...

  • Page 5: Overview

    P/n 133487 3 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual overview 1.3.1 usb connections the safety controller is connected to a pc by way of a usb a/b cable . The cable is also used to connect the pc ...

  • Page 6: Overview

    4 p/n 133487 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual overview 1.4 configuring the safety controller building a configuration for the safety controller is a simple process, using one of two interfa...

  • Page 7: Overview

    P/n 133487 5 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual overview status indicator condition indicates controller status all indicators off — initiation mode power on green off power on power off stat...

  • Page 8: Overview

    6 p/n 133487 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual overview 1.4.2 personal computer interface (pci) the safety controller can also be configured using a windows®- based computer and the sc22-3 p...

  • Page 9: Overview

    P/n 133487 7 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual overview 1.5 input and output devices 1.5.1 safety and non-safety input devices the safety controller has 22 input terminals that can be used t...

  • Page 10: Overview

    8 p/n 133487 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual overview figure 1-6. Safety outputs 1.5.2 safety outputs the safety outputs are designed to control final switching devices (fsds) and machine ...

  • Page 11: Overview

    P/n 133487 9 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual overview 1.5.3 status outputs the safety controller has 10 configurable status outputs, used to send non-safety status signals to programmable ...

  • Page 12: Overview

    10 p/n 133487 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual overview 1.6 system settings the controller’s system settings define parameters for both the configuration file and the controller . These set...

  • Page 13: Overview

    P/n 133487 11 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual overview 1.7 internal logic the controller’s internal logic is designed so that a safety output can turn on only if all the controlling input ...

  • Page 14

    12 p/n 133487 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual components and specifications 2. Components and specifications model description sc22-3-s screw terminals, xm card sc22-3-c clamp terminals, x...

  • Page 15

    P/n 133487 13 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual components and specifications interface modules sc-im9 series interface modules are for use only with the sc22-3 safety controller; dry contac...

  • Page 16

    14 p/n 133487 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual components and specifications power 24v dc, ± 20% 0 .4 a (controller only), 5 .9 a (all outputs on @ full rated load) the controller should be...

  • Page 17

    P/n 133487 15 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual components and specifications product performance standards • sil 3 per iec 62061 safety of machinery – functional safety of safety-related el...

  • Page 18: System Installation

    16 p/n 133487 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual system installation 3. System installation 3.1 appropriate application the correct application of the sc22-3 safety controller is dependent on...

  • Page 19: System Installation

    P/n 133487 17 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual system installation 3.2 safety input devices safety input devices allow for the cessation of motion, or an otherwise hazardous situation, by c...

  • Page 20: System Installation

    18 p/n 133487 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual system installation circuit types: contact and solid state circuits the table below depicts many of the input devices and circuit types the co...

  • Page 21: System Installation

    P/n 133487 19 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual system installation input circuit type circuit symbol input signal stop state cos timing rules input signal run state cos timing rules the saf...

  • Page 22: System Installation

    20 p/n 133487 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual system installation signal debounce times closed-to-open debounce time (from 6 to 100 milliseconds in 1 ms intervals). The closed-to-open debo...

  • Page 23: System Installation

    P/n 133487 21 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual system installation 3.4 resets two reset types are available: • manual reset: used to reset a safety output that has turned off in response to...

  • Page 24: System Installation

    22 p/n 133487 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual system installation 3.5 safety input functions 3.5.1 internal logic the controller’s internal logic is designed so that a safety output can tu...

  • Page 25: System Installation

    P/n 133487 23 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual system installation 3.5.4 mute function safety device muting is the automatically controlled suspension of one or more safety input stop signa...

  • Page 26: System Installation

    24 p/n 133487 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual system installation • mute on power-up enabled. When the mute on power-up option is enabled, the controller will go into a mute cycle if the c...

  • Page 27: System Installation

    P/n 133487 25 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual system installation 3.6 edm, ossd (safety output), and fsd hookup 3.6.1 external device monitoring (edm) the controller’s safety outputs can c...

  • Page 28: System Installation

    26 p/n 133487 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual system installation +24v dc mpce 1 so 1 mpce1 safety input device edm sc22-3 mpce 2 mpce2 single-channel edm used to monitor both mpce feedbac...

  • Page 29: System Installation

    P/n 133487 27 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual system installation 3.6.2 safety outputs the sc22-3 safety controller has three pairs of solid-state safety outputs (so1 a and b, so2 a and b,...

  • Page 30: System Installation

    28 p/n 133487 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual system installation warning . . . Connecting controllers in series a safety output from one controller can be connected to a safety input of a...

  • Page 31: System Installation

    P/n 133487 29 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual system installation 1a 1b 2a 2b 3a 3b so1 so2 so3 1a 1b 2a 2b 3a 3b fsd fsd fsd +24v dc +24v dc input terminals sc22 safety stop circuit singl...

  • Page 32: System Installation

    30 p/n 133487 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual system installation mpce 1 mpce 2 mpce 3 +24v dc 0v dc input terminals sc22 sc-im9a (to so 1a) (to so 1b) machine control supplied terminal bl...

  • Page 33: System Installation

    P/n 133487 31 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual system installation caution . . . Shock hazard always disconnect all power from the safety controller and the guarded machine before making an...

  • Page 34: System Installation

    32 p/n 133487 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual system installation caution . . . Shock hazard always disconnect all power from the safety controller and the guarded machine before making an...

  • Page 35: System Installation

    P/n 133487 33 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual system installation 3.7 status outputs 3.7.1 status output signal convention two signal conventions are selectable for the status outputs . Th...

  • Page 36

    34 p/n 133487 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual configuration — pc interface 4.1 pc interface (pci) overview the pc interface (pci) is a computer program with real-time display and diagnosti...

  • Page 37

    P/n 133487 35 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual configuration — pc interface 4.2 configuration tools the pc interface screen (shown below) has the tool bar on top of the work area for creati...

  • Page 38

    36 p/n 133487 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual configuration — pc interface 4.3 building a configuration install the software on your computer . Double-click on the banner safety controller...

  • Page 39

    P/n 133487 37 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual configuration — pc interface figure 4-5. Safety input device selection menu figure 4-6. Non-safety input device selection menu 4.3.1 create a ...

  • Page 40

    38 p/n 133487 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual configuration — pc interface once an input device is selected, the properties menu for that device pops up . This menu presents the properties...

  • Page 41

    P/n 133487 39 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual configuration — pc interface figure 4-8. Wiring diagram populates with devices and output mapping figure 4-9. Ladder logic diagram develops al...

  • Page 42

    40 p/n 133487 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual configuration — pc interface □ 4 . Click the confirm button in the tool bar . A message asking if you want to save a copy of the controller’s ...

  • Page 43

    P/n 133487 41 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual configuration — pc interface 4.3.5 system reset the controller requires a system reset under certain conditions: • to place the controller int...

  • Page 44

    42 p/n 133487 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual configuration — pc interface 4.5.6 changing the password using the personal computer interface (pci) for this procedure, the pc must be connec...

  • Page 45

    P/n 133487 43 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual configuration — onboard interface 5. Configuration — onboard interface (obi) 5.1 onboard interface (obi) overview the safety controller’s onbo...

  • Page 46

    44 p/n 133487 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual configuration — onboard interface figure 5-1. Obi configuration options system menu confirm safety outputs edit password set language system s...

  • Page 47

    P/n 133487 45 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual configuration — onboard interface model number — select this screen to see the controller model number, and software and hardware versions . T...

  • Page 48

    46 p/n 133487 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual configuration — onboard interface the first step in creating a configuration using the obi is entering configuration mode . To enter configura...

  • Page 49

    P/n 133487 47 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual configuration — onboard interface 5.3.3 confirm configuration if any changes are made to a configuration, it must be confirmed again before it...

  • Page 50

    48 p/n 133487 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual configuration — onboard interface 5.3.4 system options edit password — this is the screen that can change the password to something other than...

  • Page 51

    P/n 133487 49 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual configuration — onboard interface 5.4.1 name configuration the first property of the configuration that can be changed is the name . • use the...

  • Page 52

    50 p/n 133487 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual configuration — onboard interface 5.4.3 outputs/system settings safety outputs this option is used to configure the safety outputs . Use the u...

  • Page 53

    P/n 133487 51 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual configuration — onboard interface 5.4.4 configuration summary configuration summary — this section is identical to that in section 5 .2, and i...

  • Page 54

    52 p/n 133487 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual configuration — onboard interface input devices are categorized as either safety inputs or non-safety inputs . While the devices differ, the p...

  • Page 55

    P/n 133487 53 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual configuration — onboard interface configure input device properties for each input device, the following parameters must be configured: • name...

  • Page 56

    54 p/n 133487 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual configuration — onboard interface map outputs — this option is used to select which of the safety output(s) the input controls . Any combinati...

  • Page 57: Operating Instructions

    P/n 133487 55 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 product name instruction manual operating instructions 6.1 display controller information — pc interface (pci) to display real-time run mode information on a pc, the computer must be con...

  • Page 58: Operating Instructions

    56 p/n 133487 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 product name instruction manual operating instructions 6.2.1 run mode screen — obi the obi run mode screen displays current information about the safety controller, including: • the conf...

  • Page 59: Operating Instructions

    P/n 133487 57 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 product name instruction manual operating instructions input status: if a safety output is off or turning off, line 5 of the display indicates information about the input that is keeping...

  • Page 60: Operating Instructions

    58 p/n 133487 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 product name instruction manual operating instructions when a safety output is on, no input information is displayed unless a mapped input is muted, bypassed, or in a fault condition . S...

  • Page 61: Operating Instructions

    P/n 133487 59 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 product name instruction manual operating instructions 6.5 reset signal requirements both manual (latch) reset and system reset signals can be configured for monitored or non-monitored o...

  • Page 62: System Checkout Procedures

    60 p/n 133487 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual system checkout procedures 7.1 schedule of checkouts verifying the configuration and proper functioning of the safety controller includes the ...

  • Page 63: System Checkout Procedures

    P/n 133487 61 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual system checkout procedures 7.2 commissioning checkout procedure before proceeding, verify that: • the safety output terminal strip is not conn...

  • Page 64: System Checkout Procedures

    62 p/n 133487 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual system checkout procedures note: if any of the status outputs are mapped to functions within the configuration, monitor the function of each s...

  • Page 65: System Checkout Procedures

    P/n 133487 63 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual system checkout procedures 9 . □ reset configuration if configured for automatic reset: verify that the corresponding safety output indicator ...

  • Page 66: System Checkout Procedures

    64 p/n 133487 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual system checkout procedures if mute, bypass and/or enabling device functions are not used, proceed to step 20. 15 . □ mute functions □ while th...

  • Page 67: System Checkout Procedures

    P/n 133487 65 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual system checkout procedures 17 . □ bypass function (with mute) □ verify that each safety input, if it is both mutable and can be bypassed, is i...

  • Page 68: System Checkout Procedures

    66 p/n 133487 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual system checkout procedures 20 . □ system (final) checkout do not continue checkout until all problems are corrected. The operation of the safe...

  • Page 69

    P/n 133487 67 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual troubleshooting and maintenance 8. Troubleshooting and maintenance 8.1 cleaning if cleaning of the polycarbonate enclosure and display is requ...

  • Page 70

    68 p/n 133487 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual troubleshooting and maintenance 8.3.1 troubleshooting table fault code displayed message additional message further steps and checks 0 .0 inpu...

  • Page 71

    P/n 133487 69 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual troubleshooting and maintenance fault code displayed message additional message further steps and checks 2 .19 open lead check terminal xx • c...

  • Page 72

    70 p/n 133487 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual troubleshooting and maintenance 8.4 recovering from a lockout to recover from a lockout condition: 1 . Follow the recommendation in the fault ...

  • Page 73

    P/n 133487 71 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual troubleshooting and maintenance 8.6 fault diagnostics — obi troubleshooting the controller and connected i/o devices is easy using the onboard...

  • Page 74

    72 p/n 133487 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual troubleshooting and maintenance figure 8-6. Fault log screens — obi 8.6.2 view fault log — obi the safety controller keeps a record of the las...

  • Page 75: Appendix A

    P/n 133487 73 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual appendix a a.1 safety circuit integrity and iso 13849-1 (en954-1) safety circuit principles safety circuits involve the safety-related functio...

  • Page 76: Appendix A

    74 p/n 133487 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual appendix a figure a-1. Input devices, circuit options, and their potential safety categories circuit symbol e-stop safety gate optical sensor ...

  • Page 77: Appendix A

    P/n 133487 75 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual appendix a a.2 protective (safety) stop a protective (safety) stop is designed for the connection of miscellaneous devices (not otherwise list...

  • Page 78: Appendix A

    76 p/n 133487 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual appendix a a.3 interlocked guard or gate the sc22-3 safety inputs may be used to monitor electrically interlocked guards or gates . Safety cir...

  • Page 79: Appendix A

    P/n 133487 77 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual appendix a monitoring series-connected safety interlock switches when monitoring two individually mounted safety switches (as shown in figure ...

  • Page 80: Appendix A

    78 p/n 133487 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual appendix a category 3: a dual-channel hookup switching +24v dc is typically a category 3 application, because a single failure does not result...

  • Page 81: Appendix A

    P/n 133487 79 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual appendix a a.3.2 sc22-3 interlock switch hookup options note: all figures are shown with the gate (guard) in the closed, or run, state . The s...

  • Page 82: Appendix A

    80 p/n 133487 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual appendix a complementary (pnp device): this circuit can meet iso 13849-1 category 2, 3, or 4 requirements, depending on the design and install...

  • Page 83: Appendix A

    P/n 133487 81 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual appendix a open debounce time . If the debounce time is adjusted, the time in excess of 6 ms (=default closed-to-open debounce time) must be a...

  • Page 84: Appendix A

    82 p/n 133487 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual appendix a warning . . . Point-of-operation guarding when properly installed, the two-hand control device provides protection only for the han...

  • Page 85: Appendix A

    P/n 133487 83 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual appendix a notes: 1 . The osha-recommended hand speed constant k has been determined by various studies, and although these studies indicate s...

  • Page 86: Appendix A

    84 p/n 133487 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual appendix a a.6 safety mats the safety controller may be used to monitor pressure- sensitive safety mats and safety edges (sensors) . The purpo...

  • Page 87: Appendix A

    P/n 133487 85 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual appendix a safety mat system design and construction the safety mat system sensor, safety controller, and any additional devices must have a r...

  • Page 88: Appendix A

    86 p/n 133487 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual appendix a each sensor must be routinely inspected and tested per the manufacturer’s recommendations . Care must be taken not to exceed operat...

  • Page 89: Appendix A

    P/n 133487 87 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual appendix a a.7 emergency stop push buttons the sc22-3 safety inputs may be used to monitor emergency stop push buttons . Safety circuit integr...

  • Page 90: Appendix A

    88 p/n 133487 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual appendix a in addition to the requirements stated above, the design and the installation of the emergency stop device (e .G ., switch, button,...

  • Page 91: Appendix A

    P/n 133487 89 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual appendix a a.7.2 sc22-3 emergency stop hookup options the device is shown in the armed or run state . Single-channel (1 terminal, 2 terminals,...

  • Page 92: Appendix A

    90 p/n 133487 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual appendix a a.8.1 rope/cable pull installation guidelines • the wire rope should be easily accessible and visible along its entire length . Mar...

  • Page 93: Appendix A

    P/n 133487 91 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual appendix a complementary (pnp device): this circuit can meet iso 13849-1 category 2, 3, or 4 requirements depending on the safety rating and t...

  • Page 94: Appendix A

    92 p/n 133487 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual appendix a a.9.2 sc22-3 enabling device hookup options the device is shown in the actuated position or stop state . Dual-channel (2 terminals ...

  • Page 95: Appendix A

    P/n 133487 93 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual appendix a a.10 bypass switches (bypassing safeguards) the safety controller may be used to monitor switches that initiate the bypassing of a ...

  • Page 96: Appendix A

    94 p/n 133487 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual appendix a a.10.2 sc22-3 bypass switch hookup options the device(s) is shown not actuated or in the off state . Dual-channel (2 terminals or 3...

  • Page 97: Appendix A

    P/n 133487 95 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual appendix a a.11.1 mute device requirements the beginning and end of a mute cycle must be triggered by outputs from either pair of muting devic...

  • Page 98: Appendix A

    96 p/n 133487 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual appendix a examples of muting sensors and switches photoelectric sensors (opposed mode): opposed-mode sensors, which initiate the muted condit...

  • Page 99: Appendix A

    P/n 133487 97 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual appendix a complementary (pnp device): this circuit can meet iso 13849-1 category 2, 3, or 4 requirements depending on the safety rating and t...

  • Page 100: Appendix A

    98 p/n 133487 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual appendix a a.11.6 mute on power-up if selected, the mute on power-up function will initiate a mute when power is applied, the mute enable inpu...

  • Page 101: Appendix A

    P/n 133487 99 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual appendix a a.11.9 mute timing sequences power safety light screen mute enable mute sensor 1 mute sensor 2 backdoor timer safety output max. Ti...

  • Page 102: Appendix A

    100 p/n 133487 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual appendix a power 2-hand inputs mute enable mute sensor 1 mute sensor 2 backdoor timer safety output max. Time max. Time max. Time max. Time m...

  • Page 103: Appendix B

    P/n 133487 101 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual appendix b the sc22-3 pc-based user interface (pci) is the primary tool for creating and managing configuration files for the safety controll...

  • Page 104: Appendix B

    102 p/n 133487 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual appendix b b.3 interface elements: tool bar, i/o property files and documents the main screen will appear on the computer when the applicatio...

  • Page 105: Appendix B

    P/n 133487 103 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual appendix b b.5 create a configuration • click on the system settings icon on the right-hand side of the tool bar . The pop-up system settings...

  • Page 106: Appendix B

    104 p/n 133487 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual appendix b manual reset the rs01 properties menu appears . • change the circuit type to single-channel, 2-terminal . • click ok . This single...

  • Page 107: Appendix B

    P/n 133487 105 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual appendix b add other safety input devices the steps required to add other safety input devices are similar to those described above . Add a g...

  • Page 108: Appendix B

    106 p/n 133487 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual appendix b add a mute sensor pair • click on add safety input . • double-click the mute sensor icon . • create a mute sensor configuration wi...

  • Page 109: Appendix B

    P/n 133487 107 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual appendix b add a status output • click on the status output button in the tool bar (or double-left click on the o1 icon in the properties fie...

  • Page 110: Appendix B

    108 p/n 133487 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual appendix b add another status output • select status output o2 • configure status output o2 with the properties listed below . Name: need res...

  • Page 111: Appendix B

    P/n 133487 109 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual appendix b b.6 configuration confirmation you will need to confirm this new configuration before it can be used in a safeguarding application...

  • Page 112: Appendix B

    110 p/n 133487 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual appendix b edit the configuration • if there is a need to edit one of the properties during the confirmation process, select edit . • selecti...

  • Page 113: Appendix B

    P/n 133487 111 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual appendix b export documents (see section 4.5.7) the configuration wiring diagram, ladder logic diagram and configuration summary documents ca...

  • Page 114: Appendix B

    112 p/n 133487 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual appendix b live display to access live controller information from the pci: • connect the sc22-3 controller to the pc using the usb cable . •...

  • Page 115: Appendix C

    P/n 133487 113 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual appendix c the sc22-3 onboard user interface (obi) is a tool for creating and managing configuration files for the safety controller, using t...

  • Page 116: Appendix C

    114 p/n 133487 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual appendix c add e-stop input to add the e-stop input, select inputs in the following menu and press ok . Select add input and press ok . Note:...

  • Page 117: Appendix C

    P/n 133487 115 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual appendix c use the left/right arrow keys to select the terminal assignment to be changed . Use the up/down arrow keys to change the terminal ...

  • Page 118: Appendix C

    116 p/n 133487 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual appendix c adding other input devices the steps required to add other input devices are similar to those you’ve just completed . Now create t...

  • Page 119: Appendix C

    P/n 133487 117 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual appendix c inputs in the current configuration that can be muted . Select map inputs from the mute sensor properties menu and press ok . Usin...

  • Page 120: Appendix C

    118 p/n 133487 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual appendix c edit inputs menu esc→ edit configuration menu configure the status outputs to configure the status outputs, select outputs/system ...

  • Page 121: Appendix C

    P/n 133487 119 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual appendix c configure status output 02 name: need reset function: source: when the last status output has been configured, return to the edit ...

  • Page 122: Appendix C

    120 p/n 133487 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual appendix c saving the configuration up until now, the configuration changes have been stored in a temporary memory location . To make the con...

  • Page 123: Appendix C

    P/n 133487 121 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual appendix c confirm safety output configuration select safety outputs and press ok . To confirm safety output so1’s configuration, select so1 ...

  • Page 124: Glossary Of Terms

    122 p/n 133487 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual glossary of terms the following terms are used often in this manual . Where possible, this manual uses definitions from the u .S . And intern...

  • Page 125: Glossary Of Terms

    P/n 133487 123 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual glossary of terms machine response time: the time between the activation of a machine stopping device and the instant when the dangerous part...

  • Page 126: System Installation

    124 p/n 133487 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual system installation.

  • Page 127: U.S. Application Standards

    Ansi b11.1 mechanical power presses ansi b11.2 hydraulic power presses ansi b11.3 power press brakes ansi b11.4 shears ansi b11.5 iron workers ansi b11.6 lathes ansi b11.7 cold headers and cold formers ansi b11.8 drilling, milling, and boring ansi b11.9 grinding machines ansi b11.10 metal sawing mac...

  • Page 128

    Banner engineering corp ., 9714 tenth ave . No ., mpls ., mn 55441 • ph: 763 .544 .3164 • www .Bannerengineering .Com • email: sensors@bannerengineering .Com warranty: banner engineering corp . Warrants its products to be free from defects for one year . Banner engineering corp . Will repair or repl...