Printed in usa 08/07 p/n 133487 sc22-3 safety controller instruction manual section contents section 1 overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 1 section 2 components and specifications . . . . . . . . . . . . . . . . . . Page 12 section 3 system instal...
Banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual table of contents important . . . Read this before proceeding! It is the responsibility of the machine designer, controls engineer, machine builder and/or m...
P/n 133487 1 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual overview the banner sc22-3 safety controller (the safety controller or the controller) is an easy-to-use, configurable, 24v dc safety module de...
2 p/n 133487 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual overview 1.3 components the sc22-3 safety controller starter kit (see section 2 .1 for models) includes: • 1 sc22-3 safety controller • 1 set o...
P/n 133487 3 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual overview 1.3.1 usb connections the safety controller is connected to a pc by way of a usb a/b cable . The cable is also used to connect the pc ...
4 p/n 133487 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual overview 1.4 configuring the safety controller building a configuration for the safety controller is a simple process, using one of two interfa...
P/n 133487 5 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual overview status indicator condition indicates controller status all indicators off — initiation mode power on green off power on power off stat...
6 p/n 133487 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual overview 1.4.2 personal computer interface (pci) the safety controller can also be configured using a windows®- based computer and the sc22-3 p...
P/n 133487 7 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual overview 1.5 input and output devices 1.5.1 safety and non-safety input devices the safety controller has 22 input terminals that can be used t...
8 p/n 133487 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual overview figure 1-6. Safety outputs 1.5.2 safety outputs the safety outputs are designed to control final switching devices (fsds) and machine ...
P/n 133487 9 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual overview 1.5.3 status outputs the safety controller has 10 configurable status outputs, used to send non-safety status signals to programmable ...
10 p/n 133487 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual overview 1.6 system settings the controller’s system settings define parameters for both the configuration file and the controller . These set...
P/n 133487 11 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual overview 1.7 internal logic the controller’s internal logic is designed so that a safety output can turn on only if all the controlling input ...
12 p/n 133487 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual components and specifications 2. Components and specifications model description sc22-3-s screw terminals, xm card sc22-3-c clamp terminals, x...
P/n 133487 13 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual components and specifications interface modules sc-im9 series interface modules are for use only with the sc22-3 safety controller; dry contac...
14 p/n 133487 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual components and specifications power 24v dc, ± 20% 0 .4 a (controller only), 5 .9 a (all outputs on @ full rated load) the controller should be...
P/n 133487 15 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual components and specifications product performance standards • sil 3 per iec 62061 safety of machinery – functional safety of safety-related el...
16 p/n 133487 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual system installation 3. System installation 3.1 appropriate application the correct application of the sc22-3 safety controller is dependent on...
P/n 133487 17 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual system installation 3.2 safety input devices safety input devices allow for the cessation of motion, or an otherwise hazardous situation, by c...
18 p/n 133487 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual system installation circuit types: contact and solid state circuits the table below depicts many of the input devices and circuit types the co...
P/n 133487 19 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual system installation input circuit type circuit symbol input signal stop state cos timing rules input signal run state cos timing rules the saf...
20 p/n 133487 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual system installation signal debounce times closed-to-open debounce time (from 6 to 100 milliseconds in 1 ms intervals). The closed-to-open debo...
P/n 133487 21 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual system installation 3.4 resets two reset types are available: • manual reset: used to reset a safety output that has turned off in response to...
22 p/n 133487 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual system installation 3.5 safety input functions 3.5.1 internal logic the controller’s internal logic is designed so that a safety output can tu...
P/n 133487 23 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual system installation 3.5.4 mute function safety device muting is the automatically controlled suspension of one or more safety input stop signa...
24 p/n 133487 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual system installation • mute on power-up enabled. When the mute on power-up option is enabled, the controller will go into a mute cycle if the c...
P/n 133487 25 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual system installation 3.6 edm, ossd (safety output), and fsd hookup 3.6.1 external device monitoring (edm) the controller’s safety outputs can c...
26 p/n 133487 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual system installation +24v dc mpce 1 so 1 mpce1 safety input device edm sc22-3 mpce 2 mpce2 single-channel edm used to monitor both mpce feedbac...
P/n 133487 27 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual system installation 3.6.2 safety outputs the sc22-3 safety controller has three pairs of solid-state safety outputs (so1 a and b, so2 a and b,...
28 p/n 133487 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual system installation warning . . . Connecting controllers in series a safety output from one controller can be connected to a safety input of a...
P/n 133487 29 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual system installation 1a 1b 2a 2b 3a 3b so1 so2 so3 1a 1b 2a 2b 3a 3b fsd fsd fsd +24v dc +24v dc input terminals sc22 safety stop circuit singl...
30 p/n 133487 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual system installation mpce 1 mpce 2 mpce 3 +24v dc 0v dc input terminals sc22 sc-im9a (to so 1a) (to so 1b) machine control supplied terminal bl...
P/n 133487 31 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual system installation caution . . . Shock hazard always disconnect all power from the safety controller and the guarded machine before making an...
32 p/n 133487 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual system installation caution . . . Shock hazard always disconnect all power from the safety controller and the guarded machine before making an...
P/n 133487 33 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual system installation 3.7 status outputs 3.7.1 status output signal convention two signal conventions are selectable for the status outputs . Th...
34 p/n 133487 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual configuration — pc interface 4.1 pc interface (pci) overview the pc interface (pci) is a computer program with real-time display and diagnosti...
P/n 133487 35 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual configuration — pc interface 4.2 configuration tools the pc interface screen (shown below) has the tool bar on top of the work area for creati...
36 p/n 133487 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual configuration — pc interface 4.3 building a configuration install the software on your computer . Double-click on the banner safety controller...
P/n 133487 37 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual configuration — pc interface figure 4-5. Safety input device selection menu figure 4-6. Non-safety input device selection menu 4.3.1 create a ...
38 p/n 133487 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual configuration — pc interface once an input device is selected, the properties menu for that device pops up . This menu presents the properties...
P/n 133487 39 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual configuration — pc interface figure 4-8. Wiring diagram populates with devices and output mapping figure 4-9. Ladder logic diagram develops al...
40 p/n 133487 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual configuration — pc interface □ 4 . Click the confirm button in the tool bar . A message asking if you want to save a copy of the controller’s ...
P/n 133487 41 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual configuration — pc interface 4.3.5 system reset the controller requires a system reset under certain conditions: • to place the controller int...
42 p/n 133487 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual configuration — pc interface 4.5.6 changing the password using the personal computer interface (pci) for this procedure, the pc must be connec...
P/n 133487 43 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual configuration — onboard interface 5. Configuration — onboard interface (obi) 5.1 onboard interface (obi) overview the safety controller’s onbo...
44 p/n 133487 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual configuration — onboard interface figure 5-1. Obi configuration options system menu confirm safety outputs edit password set language system s...
P/n 133487 45 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual configuration — onboard interface model number — select this screen to see the controller model number, and software and hardware versions . T...
46 p/n 133487 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual configuration — onboard interface the first step in creating a configuration using the obi is entering configuration mode . To enter configura...
P/n 133487 47 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual configuration — onboard interface 5.3.3 confirm configuration if any changes are made to a configuration, it must be confirmed again before it...
48 p/n 133487 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual configuration — onboard interface 5.3.4 system options edit password — this is the screen that can change the password to something other than...
P/n 133487 49 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual configuration — onboard interface 5.4.1 name configuration the first property of the configuration that can be changed is the name . • use the...
50 p/n 133487 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual configuration — onboard interface 5.4.3 outputs/system settings safety outputs this option is used to configure the safety outputs . Use the u...
P/n 133487 51 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual configuration — onboard interface 5.4.4 configuration summary configuration summary — this section is identical to that in section 5 .2, and i...
52 p/n 133487 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual configuration — onboard interface input devices are categorized as either safety inputs or non-safety inputs . While the devices differ, the p...
P/n 133487 53 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual configuration — onboard interface configure input device properties for each input device, the following parameters must be configured: • name...
54 p/n 133487 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual configuration — onboard interface map outputs — this option is used to select which of the safety output(s) the input controls . Any combinati...
P/n 133487 55 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 product name instruction manual operating instructions 6.1 display controller information — pc interface (pci) to display real-time run mode information on a pc, the computer must be con...
56 p/n 133487 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 product name instruction manual operating instructions 6.2.1 run mode screen — obi the obi run mode screen displays current information about the safety controller, including: • the conf...
P/n 133487 57 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 product name instruction manual operating instructions input status: if a safety output is off or turning off, line 5 of the display indicates information about the input that is keeping...
58 p/n 133487 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 product name instruction manual operating instructions when a safety output is on, no input information is displayed unless a mapped input is muted, bypassed, or in a fault condition . S...
P/n 133487 59 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 product name instruction manual operating instructions 6.5 reset signal requirements both manual (latch) reset and system reset signals can be configured for monitored or non-monitored o...
60 p/n 133487 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual system checkout procedures 7.1 schedule of checkouts verifying the configuration and proper functioning of the safety controller includes the ...
P/n 133487 61 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual system checkout procedures 7.2 commissioning checkout procedure before proceeding, verify that: • the safety output terminal strip is not conn...
62 p/n 133487 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual system checkout procedures note: if any of the status outputs are mapped to functions within the configuration, monitor the function of each s...
P/n 133487 63 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual system checkout procedures 9 . □ reset configuration if configured for automatic reset: verify that the corresponding safety output indicator ...
64 p/n 133487 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual system checkout procedures if mute, bypass and/or enabling device functions are not used, proceed to step 20. 15 . □ mute functions □ while th...
P/n 133487 65 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual system checkout procedures 17 . □ bypass function (with mute) □ verify that each safety input, if it is both mutable and can be bypassed, is i...
66 p/n 133487 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual system checkout procedures 20 . □ system (final) checkout do not continue checkout until all problems are corrected. The operation of the safe...
P/n 133487 67 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual troubleshooting and maintenance 8. Troubleshooting and maintenance 8.1 cleaning if cleaning of the polycarbonate enclosure and display is requ...
68 p/n 133487 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual troubleshooting and maintenance 8.3.1 troubleshooting table fault code displayed message additional message further steps and checks 0 .0 inpu...
P/n 133487 69 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual troubleshooting and maintenance fault code displayed message additional message further steps and checks 2 .19 open lead check terminal xx • c...
70 p/n 133487 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual troubleshooting and maintenance 8.4 recovering from a lockout to recover from a lockout condition: 1 . Follow the recommendation in the fault ...
P/n 133487 71 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual troubleshooting and maintenance 8.6 fault diagnostics — obi troubleshooting the controller and connected i/o devices is easy using the onboard...
72 p/n 133487 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual troubleshooting and maintenance figure 8-6. Fault log screens — obi 8.6.2 view fault log — obi the safety controller keeps a record of the las...
P/n 133487 73 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual appendix a a.1 safety circuit integrity and iso 13849-1 (en954-1) safety circuit principles safety circuits involve the safety-related functio...
74 p/n 133487 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual appendix a figure a-1. Input devices, circuit options, and their potential safety categories circuit symbol e-stop safety gate optical sensor ...
P/n 133487 75 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual appendix a a.2 protective (safety) stop a protective (safety) stop is designed for the connection of miscellaneous devices (not otherwise list...
76 p/n 133487 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual appendix a a.3 interlocked guard or gate the sc22-3 safety inputs may be used to monitor electrically interlocked guards or gates . Safety cir...
P/n 133487 77 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual appendix a monitoring series-connected safety interlock switches when monitoring two individually mounted safety switches (as shown in figure ...
78 p/n 133487 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual appendix a category 3: a dual-channel hookup switching +24v dc is typically a category 3 application, because a single failure does not result...
P/n 133487 79 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual appendix a a.3.2 sc22-3 interlock switch hookup options note: all figures are shown with the gate (guard) in the closed, or run, state . The s...
80 p/n 133487 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual appendix a complementary (pnp device): this circuit can meet iso 13849-1 category 2, 3, or 4 requirements, depending on the design and install...
P/n 133487 81 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual appendix a open debounce time . If the debounce time is adjusted, the time in excess of 6 ms (=default closed-to-open debounce time) must be a...
82 p/n 133487 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual appendix a warning . . . Point-of-operation guarding when properly installed, the two-hand control device provides protection only for the han...
P/n 133487 83 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual appendix a notes: 1 . The osha-recommended hand speed constant k has been determined by various studies, and although these studies indicate s...
84 p/n 133487 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual appendix a a.6 safety mats the safety controller may be used to monitor pressure- sensitive safety mats and safety edges (sensors) . The purpo...
P/n 133487 85 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual appendix a safety mat system design and construction the safety mat system sensor, safety controller, and any additional devices must have a r...
86 p/n 133487 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual appendix a each sensor must be routinely inspected and tested per the manufacturer’s recommendations . Care must be taken not to exceed operat...
P/n 133487 87 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual appendix a a.7 emergency stop push buttons the sc22-3 safety inputs may be used to monitor emergency stop push buttons . Safety circuit integr...
88 p/n 133487 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual appendix a in addition to the requirements stated above, the design and the installation of the emergency stop device (e .G ., switch, button,...
P/n 133487 89 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual appendix a a.7.2 sc22-3 emergency stop hookup options the device is shown in the armed or run state . Single-channel (1 terminal, 2 terminals,...
90 p/n 133487 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual appendix a a.8.1 rope/cable pull installation guidelines • the wire rope should be easily accessible and visible along its entire length . Mar...
P/n 133487 91 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual appendix a complementary (pnp device): this circuit can meet iso 13849-1 category 2, 3, or 4 requirements depending on the safety rating and t...
92 p/n 133487 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual appendix a a.9.2 sc22-3 enabling device hookup options the device is shown in the actuated position or stop state . Dual-channel (2 terminals ...
P/n 133487 93 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual appendix a a.10 bypass switches (bypassing safeguards) the safety controller may be used to monitor switches that initiate the bypassing of a ...
94 p/n 133487 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual appendix a a.10.2 sc22-3 bypass switch hookup options the device(s) is shown not actuated or in the off state . Dual-channel (2 terminals or 3...
P/n 133487 95 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual appendix a a.11.1 mute device requirements the beginning and end of a mute cycle must be triggered by outputs from either pair of muting devic...
96 p/n 133487 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual appendix a examples of muting sensors and switches photoelectric sensors (opposed mode): opposed-mode sensors, which initiate the muted condit...
P/n 133487 97 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual appendix a complementary (pnp device): this circuit can meet iso 13849-1 category 2, 3, or 4 requirements depending on the safety rating and t...
98 p/n 133487 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual appendix a a.11.6 mute on power-up if selected, the mute on power-up function will initiate a mute when power is applied, the mute enable inpu...
P/n 133487 99 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual appendix a a.11.9 mute timing sequences power safety light screen mute enable mute sensor 1 mute sensor 2 backdoor timer safety output max. Ti...
100 p/n 133487 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual appendix a power 2-hand inputs mute enable mute sensor 1 mute sensor 2 backdoor timer safety output max. Time max. Time max. Time max. Time m...
P/n 133487 101 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual appendix b the sc22-3 pc-based user interface (pci) is the primary tool for creating and managing configuration files for the safety controll...
102 p/n 133487 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual appendix b b.3 interface elements: tool bar, i/o property files and documents the main screen will appear on the computer when the applicatio...
P/n 133487 103 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual appendix b b.5 create a configuration • click on the system settings icon on the right-hand side of the tool bar . The pop-up system settings...
104 p/n 133487 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual appendix b manual reset the rs01 properties menu appears . • change the circuit type to single-channel, 2-terminal . • click ok . This single...
P/n 133487 105 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual appendix b add other safety input devices the steps required to add other safety input devices are similar to those described above . Add a g...
106 p/n 133487 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual appendix b add a mute sensor pair • click on add safety input . • double-click the mute sensor icon . • create a mute sensor configuration wi...
P/n 133487 107 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual appendix b add a status output • click on the status output button in the tool bar (or double-left click on the o1 icon in the properties fie...
108 p/n 133487 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual appendix b add another status output • select status output o2 • configure status output o2 with the properties listed below . Name: need res...
P/n 133487 109 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual appendix b b.6 configuration confirmation you will need to confirm this new configuration before it can be used in a safeguarding application...
110 p/n 133487 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual appendix b edit the configuration • if there is a need to edit one of the properties during the confirmation process, select edit . • selecti...
P/n 133487 111 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual appendix b export documents (see section 4.5.7) the configuration wiring diagram, ladder logic diagram and configuration summary documents ca...
112 p/n 133487 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual appendix b live display to access live controller information from the pci: • connect the sc22-3 controller to the pc using the usb cable . •...
P/n 133487 113 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual appendix c the sc22-3 onboard user interface (obi) is a tool for creating and managing configuration files for the safety controller, using t...
114 p/n 133487 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual appendix c add e-stop input to add the e-stop input, select inputs in the following menu and press ok . Select add input and press ok . Note:...
P/n 133487 115 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual appendix c use the left/right arrow keys to select the terminal assignment to be changed . Use the up/down arrow keys to change the terminal ...
116 p/n 133487 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual appendix c adding other input devices the steps required to add other input devices are similar to those you’ve just completed . Now create t...
P/n 133487 117 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual appendix c inputs in the current configuration that can be muted . Select map inputs from the mute sensor properties menu and press ok . Usin...
118 p/n 133487 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual appendix c edit inputs menu esc→ edit configuration menu configure the status outputs to configure the status outputs, select outputs/system ...
P/n 133487 119 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual appendix c configure status output 02 name: need reset function: source: when the last status output has been configured, return to the edit ...
120 p/n 133487 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual appendix c saving the configuration up until now, the configuration changes have been stored in a temporary memory location . To make the con...
P/n 133487 121 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual appendix c confirm safety output configuration select safety outputs and press ok . To confirm safety output so1’s configuration, select so1 ...
122 p/n 133487 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual glossary of terms the following terms are used often in this manual . Where possible, this manual uses definitions from the u .S . And intern...
P/n 133487 123 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual glossary of terms machine response time: the time between the activation of a machine stopping device and the instant when the dangerous part...
124 p/n 133487 banner engineering corp. • minneapolis, u .S .A . Www .Bannerengineering .Com • tel: 763 .544 .3164 sc22-3 safety controller instruction manual system installation.
Ansi b11.1 mechanical power presses ansi b11.2 hydraulic power presses ansi b11.3 power press brakes ansi b11.4 shears ansi b11.5 iron workers ansi b11.6 lathes ansi b11.7 cold headers and cold formers ansi b11.8 drilling, milling, and boring ansi b11.9 grinding machines ansi b11.10 metal sawing mac...
Banner engineering corp ., 9714 tenth ave . No ., mpls ., mn 55441 • ph: 763 .544 .3164 • www .Bannerengineering .Com • email: sensors@bannerengineering .Com warranty: banner engineering corp . Warrants its products to be free from defects for one year . Banner engineering corp . Will repair or repl...