- DL manuals
- Baroness
- Lawn Mower
- GM2800B
- Owner's Operating Manual
Baroness GM2800B Owner's Operating Manual
Summary of GM2800B
Page 1
Cover 5-unit rotary mower owner's operating manual "required reading" read this manual and the owner's manual for the engine before using the machine. Serial no.12213- original instructions ver.1.2.
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Greeting thank you for purchasing the baroness machine. This manual explains proper handling, adjustment, and inspection of your machine. Prior to use, carefully read this manual to thoroughly understand the contents for safe and correct operation. We hope you will use the machine safely, and take a...
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Introduction read this manual carefully to ensure that you thoroughly understand how to properly operate and maintain this machine, and to avoid causing injury to yourself or others. The operator is responsible for operating the machine properly and safely. Do not perform maintenance on the machine ...
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Purpose this machine is intended for cutting turf grass at golf courses. Do not use this machine in any way other than its intended purpose, and do not modify the machine. Operating this machine for other purposes and modifying it may be very dangerous and may cause damage to the machine. In additio...
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Safety............................................................... Page 1-1 safe operating practices................................Page 1-2 disposal........................................................... Page 2-1 waste disposal...............................................Page 2-2 product o...
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Gm2800b contents.
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Safety safe operating practices....................... Page 1-2 training...................................................Page 1-2 preparation............................................. Page 1-2 operation................................................Page 1-3 maintenance and storage................
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Failure to adequately follow these safety precautions may cause an accident resulting in injury or death. Danger danger this machine is designed to ensure safe operation and has been tested and inspected thoroughly before shipment from the factory. The machine is equipped with safety devices to prev...
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If fuel is spilled, do not attempt to start the engine but move the machine away from the area of spillage and avoid creating any source of ignition until petrol vapours have dissipated. Replace all fuel tanks and container caps securely. Check that operator's presence controls, safety switches and ...
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Look behind and down before backing up to be sure of a clear path. Do not carry passengers. Never operate while people, especially children, or pets are nearby. Slow down and use caution when making turns and crossing roads and sidewalks. Stop the blades rotating before crossing surfaces other than ...
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Disconnect battery before making any repairs. Disconnect the negative terminal first and the positive last. Reconnect positive first and negative last. Make sure that parts such as wires are not touching each other and that their covers have not come off. Use care when checking the blades. Wrap the ...
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Gm2800b safety page 1-6 safe operating practices.
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Disposal waste disposal....................................... Page 2-2 about the waste disposal.......................Page 2-2 disposal gm2800b disposal page 2-1.
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Waste disposal about the waste disposal make sure that waste generated when servicing or repairing the machine is disposed of in accordance with local regulations. (e.G. Waste oil, antifreeze batteries, rubber products, and wires etc.) gm2800b disposal page 2-2 waste disposal.
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Product overview specifications......................................... Page 3-2 specifications..........................................Page 3-2 sound pressure level..............................Page 3-2 sound power level.................................. Page 3-2 vibration level.....................
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Specifications specifications model gm2800b dimensions total length 370 cm total width during operation 300 cm during transport 230 cm total height roof 230 cm handle 165 cm weight (exc lipids) 1,975 kg (incl rops, roof) minimum turning radius 320 cm engine model kubota v2403-m-t type vertical water...
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Vibration level hand-arm vibration this machine was confirmed to transmit a maximum vibration level of less than 2.5 m/s 2 to hands and arms by measuring identical machines in accordance with the procedure specified in iso5349-1:2001,iso5349-2:2001. Whole body vibration this machine was confirmed to...
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Specification decal the specification decal indicates the ce logo, model name, and weight, etc. Kj8jic-001 decal, specifications_001 noise emission decal the noise emission decal indicates the sound power level determined by measuring identical machines in accordance with the procedure specified in ...
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Safety signs and instruction signs about safety signs and instruction signs warning safety decals and instruction decals are attached to this machine. Make sure that they are preserved in their entirety. If they are damaged, become dirty, or peel off, replace them with new ones. Part numbers for dec...
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Explanation about safety decals and instruction decals 1 䌓䌌䌏䌗 ਸ਼ゞᱛ p u d w 2 d w 4 n w o d 1 3 5 4 2 qigqnx-032 gm2800-0941z0 decal, operation warning read the owner's operating manual. Warning apply the parking brake, stop the engine, remove the ignition key, and then leave the machine. Danger da...
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3 qigqnx-010 k4205001600 decal, caution for severe injury danger danger may cut your hand or leg - stop the rotation and engine. Otherwise you may get injured. 4 k 4 2 0 5 0 0 1 5 4 0 qigqnx-022 k4205001540 decal, caution for high temperature caution high temperature - do not touch. Otherwise, you w...
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9 qigqnx-041 k4205001940 decal, fire prohibited danger danger keep away from fire. 10 Ｋ４２０５００１９００ qigqnx-067 k4205001900 decal, caution for mower lock 11 䌋䋴䋲䋰䋵䋰䋰䋱䋹䋷䋰 qigqnx-045 k4205001970 decal, caution for spouting coolant caution caution for spouting coolant - do not open while hot. 12 4grncegfco...
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14 qigqnx-039 k4205001950 decal, caution to exhaust gas warning be careful of exhaust emissions. Product overview gm2800b product overview page 3-9 safety signs and instruction signs.
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Gm2800b product overview page 3-10 safety signs and instruction signs.
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Handling instructions inspection before use............................Page 4-2 rotary knife............................................Page 4-2 radiator cover........................................Page 4-2 radiator.................................................. Page 4-3 coolant....................
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Inspection before use be sure to perform an inspection before you start using the machine so that you will be able to take advantage of its optimum performance for a long period of time. Rotary knife inspection of rotary knife danger danger the rotary knife is an edged tool. Handle them carefully, s...
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1 radiator cover carefully clean the front and back of the radiator cover with water or compressed air. Radiator inspection of radiator for details on handling the engine, please refer to the separate engine operating manual. Make sure that there is no damage to the radiator. Make sure that the radi...
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Coolant inspection of coolant for details on handling the engine, please refer to the separate engine operating manual. Warning do not touch the radiator or coolant during engine operation or right after the engine has been turned off. Due to high temperatures, doing so could cause burns. Caution in...
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If the coolant level in the reserve tank is lower than the "low" mark, open the reserve tank cap and fill the tank with clean water up to the "full" mark. 1 ouuoov-003 coolant supply_001 1 reserve tank if no coolant is in the reserve tank, follow the steps below to fill the tank with clean water. Op...
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Oil cooler inspection of oil cooler make sure that there is no damage to the oil cooler. Make sure that the oil cooler is not contaminated. Cleaning of oil cooler caution an unclean oil cooler may cause overheating or damage to the engine. It may also cause malfunction of the hydraulic system. Impor...
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Start the engine, raise and lower the mower units, and turn the steering wheel left and right. Move forward and reverse repeatedly several times. Raise the mower units and maintain that position on a level surface, and then check to see if the oil level is at the middle of the oil gauge. If necessar...
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Air cleaner inspection of air cleaner for details on handling the engine, please refer to the separate engine operating manual. The air cleaner is a component that removes dirt from the intake air to prevent wear of the cylinder liners and piston rings so that the engine will always operate smoothly...
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Change of air cleaner for details on handling the engine, please refer to the separate engine operating manual. A contaminated air cleaner element may cause malfunction of the engine. To maximize the life of the engine, replace the air cleaner element at the appropriate times. The timing for replaci...
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Battery inspection of battery for details on handling the battery, please refer to the separate battery instruction manual. Danger danger keep away from fire while inspecting or charging the battery. The battery may explode. Warning do not allow the battery fluid level to become lower than the lower...
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Supply of battery fluid for details on handling the battery, please refer to the separate battery instruction manual. Danger danger be careful not to let your skin, eyes or clothes, etc., come into contact with the battery fluid or accidentally swallow the fluid. Should your skin or clothes come int...
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Around the engine inspection of engine-associated parts for details on handling the engine, please refer to the separate engine operating manual. Check the fuel system parts for loosened or cracked joints and leakage. Replace the parts if necessary. Blow compressed air to clean any grass or flammabl...
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Supply of engine oil for details on handling the engine, please refer to the separate engine handling manual. Important do not supply too much engine oil. Otherwise, the engine may be damaged. Important do not mix different types of engine oil. Important be sure to use engine oil that is classified ...
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Through the oil filling port, supply new engine oil until the oil reaches a level in between the upper and lower limit lines on the oil level gauge. Engine oil quantity is approximately 9.7 dm 3 (9.7 l). Re-place the oil filler cap. 1 rnr453-003 change of engine oil_002 1 oil filler cap it will take...
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Air bleeding of fuel system important the air-bleed cock should normally be in the fully open position. Using the machine with the air-bleed cock in the closed position may cause the engine to stall. Air bleeding is not a required operation since it occurs automatically. 1 kou8ls-002 air bleeding of...
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Tightening torques standard tightening torques bolts and nuts important a number of bolts are used in each part of this machine. Be sure to re-tighten the bolts and nuts, because they may be loosened at the earlier stage of the use. As to the bolts and nuts without any special instruction, tighten t...
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Nominal diameter heat-treated bolt strength classification 8.8 strength classification 10.9 8 t 8.8 8 tib3yb-002 11t 10.9 11 tib3yb-003 n-m kgf-cm lb-in n-m kgf-cm lb-in m5 5 - 7 50.99 - 71.38 44.26 - 61.96 7 - 10 71.38 - 101.97 61.96 - 88.51 m6 8 - 11 81.58 - 112.17 70.81 - 97.36 14 - 18 142.76 - 1...
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Principal tightening torques tightening torque by model gm2800b tighten the following bolts and nuts at the torque specified in the table. For thread locking adhesive, apply a middle strength thread locker (threebond 1322 anaerobic adhesives). Location code part name tightening torque thread locking...
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Location code part name tightening torque thread locking adhesive n-m kgf-cm lb-in tie rod k1610000020 tie rod end slotted nut 45 458.87 398.30 － k1611000020 tie rod end slotted nut 45 458.87 398.30 － piston pump k0013120502 bolt, heat-treated m12-50 67 - 134 683.20 - 1366.40 593.02 - 1186.03 － tand...
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Adjustment before operating adjustment of steering wheel warning since it is dangerous, do not adjust the steering wheel while traveling. Caution be sure the steering wheel position is securely locked. It would be extremely dangerous if it becomes loose while traveling. The steering wheel can be adj...
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Adjustment of cutting height cutting height table the adjustment range for the cutting height is 20.0 - 91.5 mm. 1 2 3 4 yizobu-001 cutting height table_001 1 adjusting plate position 1 2 adjusting plate position 2 3 adjusting plate position 3 4 adjusting plate position 4 adjusting plate position 1 ...
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To decrease cutting height: remove a lower adjusting collar and insert it above. 1 s8skgg-002 adjustment with adjusting collars_002 1 s8skgg-003 adjustment with adjusting collars_003 1 adjusting collar after adjusting the adjusting collars at the three locations, firmly tighten all nuts. 1 s8skgg-00...
Page 47
Lower the mower unit to change the hole positions, and then temporarily secure it with the two bolts. 1 2 1wwy8g-002 adjustment with cutting height adjusting plates_002 1 handle 2 bolt after making adjustments at the three locations, firmly tighten all bolts. 1 2 3 1wwy8g-001 adjustment with cutting...
Page 48
Important the thermo-start lamp turns off at the specified time. However, the lamp turning off is not related to the glow plug generating heat. If the ignition key is left in the "glow" position after the lamp is turned off, the plug will still generate heat. The lamp will stay illuminated for five ...
Page 49
Procedure to stop engine set the traveling pedal to the neutral position. Apply the parking brake. Set the knife rotation switch to the "off" position. Shift the throttle lever to the turtle icon (low speed), and then idle the machine for 1-2 minutes. Switch the ignition key to the "off" position. M...
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Operation of each section precautions for operating the machine caution under any circumstances drive the machine at such a speed that you can stop it immediately for emergencies. Cautions for when you leave the machine caution if the brakes are not sufficiently effective, use the wheel stoppers to ...
Page 51
1 decal, key switch it illustrates the positions of the key switch. 1. Off 2. On 3. Glow 4. Start 1 4 3 2 stop 6n6oux-054 2 decal, knife rotation switch this illustrates rotation/stopping of the rotary knife. 1. Rotate 2. Stop o n o f f 1 2 6n6oux-067 3 decal, 2wd/4wd selector this illustrates 2wd/4...
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5 decal, light switch it illustrates on/off of the light. 1. On 2. Off 1 2 o n o f f 6n6oux-069 6 decal, pilot lamp this illustrates the positions of the pilot lamp. 1. Charge lamp 2. Thermo-start lamp 3. Oil pressure lamp ࢳ࣮ࣕࢪ ࢧ࣮ࣔࢫࢱ࣮ࢺ ࢚ࣥࢪࣥἜᅽ 1 3 2 6n6oux-064 7 decal, mower unit up/down lever these ...
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9 k4203001350 tilt steering decal this shows the steering tilt directions and how to lock and release the position. Free lock 6n6oux-065 10 k4203001340 parking brake decal this shows how to lock and release the parking brake. 1. Locked 2. Released 1 2 6n6oux-013 11 k4203001360 differential lock deca...
Page 54
Proximity sensors there are two proximity sensors on mower arm fulcrums #4 and #5. These sensors detect the raised or lowered positions of mower units #4 and #5 and rotate or stop the rotary knives. 1 qeetgd-003 proximity sensor_001 1 proximity sensor relays the relay box is at the front of the righ...
Page 55
Knife rotation switch caution before you start cutting work, set the knife rotation switch to the "on" position. At all other times, make sure it is set to the "off" position. The knife rotation switch is located in the operation panel and controls the rotation of the rotary knives. When the knife r...
Page 56
Light switch warning the lights provide auxiliary lighting. Do not travel or operate the machine at night or under poor visibility. The light switch is located in the operation panel. When the switch is set to the "on" position, the lights turn on. When it is set to the "off" position, the lights tu...
Page 57
Mower unit up/down lever caution before raising or lowering the mower units, make sure that there are no people around the machine. Caution when the mower lock levers (latches) are engaged, do not operate the mower unit up/ down lever. The mower unit up/down lever is located in the operation panel a...
Page 58
Diff-lock switch caution do not operate the diff-lock switch unless it is necessary. It may result in the hydraulic system malfunction. The diff-lock switch is located below the right side of the steering wheel and engages the differential lock for the left and right front wheels. Tilt the switch le...
Page 59
Brake pedal warning link the brake pedals, except when operating the machine. Using the brake pedals without linking them may result in the machine overturning. Warning when depressing the brake pedals to make turns with a small radius, obtain a sufficient awareness of the lawn and ground conditions...
Page 60
Parking brake lever caution be sure to release the parking brake before driving. It may result in the brakes or hydraulic system malfunction. Caution never park the machine on a slope. The parking brake lever is located to the left of the front cover. When parking, link the left and right brake peda...
Page 61
Underseat cover caution be careful not to pinch your fingers when you open or close the underseat cover. Make sure that the steering wheel is raised completely. Bring the seat to the backmost position. Pull up the lever behind the seat to unlock it. B 2 a 1 ljffir-003 underseat cover_001 1 lever 2 s...
Page 62
Water temperature gauge the water temperature gauge is located in the operation panel. This instrument indicates the water temperature inside the engine. If the water temperature gauge indicates a level close to "h" during operation, the machine is overheated. Remove the load from the engine, idle t...
Page 63
Thermo-start lamp the thermo-start lamp is the middle pilot lamp located in the operation panel. When the ignition key is set to the "glow" position, it illuminates as the glow plug generates heat. Illumination of the thermo-start lamp is controlled by the glow lamp timer, and the lamp is turned off...
Page 64
Travel of machine moving the machine start the engine. (see "procedure to start engine" (page 4-23) .) raise all mower units, and then engage the mower lock levers (latches) for mower units #4 and #5. Depress the brake pedal to release the parking brake. Slowly depress the traveling pedal. The machi...
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Cutting work cutting operation warning do not start to move or stop the machine abruptly. To do so is very dangerous. In addition, it may damage the hydraulic system or result in oil leakage. Caution cutting work must be performed at an appropriate speed for the site and location. When cutting bumpy...
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Transporting transporting procedure when loading the machine into a trailer or a truck to transport it, drive the machine forward. When unloading, drive the machine in reverse. If the roof is installed on the machine, remove it. The roof may be damaged by wind pressure. Gm2800b handling instructions...
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Maintenance maintenance precautions...................... Page 5-2 maintenance schedule........................... Page 5-3 specified values.....................................Page 5-4 main consumable parts......................... Page 5-5 jacking up the machine......................... Page 5-5 a...
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Maintenance precautions caution first, learn well the maintenance operations you plan to perform. Caution use tools appropriate for each maintenance operation. Caution for the safe and best performance of your machine, use baroness genuine parts for replacement and accessories. Please note that our ...
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Maintenance schedule gm2800b follow the maintenance schedule below. ○・・・ inspect, adjust, supply, clean ●・・・ replace (first time) △・・・ replace maintenance item before work after work every 8 hrs. Every 50 hrs. Every 100 hrs. Every 200 hrs. Every 250 hrs. Every 400 hrs. Every 500 hrs. Every 1 years e...
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Maintenance item before work after work every 8 hrs. Every 50 hrs. Every 100 hrs. Every 200 hrs. Every 250 hrs. Every 400 hrs. Every 500 hrs. Every 1 years every 2 years every 4 years remarks main body transmission oil - - - - - - - - - - - - - hydraulic hose (moving part) ○ △ hydraulic hose (fixed ...
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Main consumable parts part name code fan belt p f17266-9701-0 oil element pf16414-3243-4 air cleaner element p f59800-2611-0 element, fuel filter pf15221-4317-0 suction filter k3413000040 hydraulic cartridge filter k3410000030 hydraulic oil (20 l can) k2913100200 throttle wire k1110168020 brake wire...
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Front right frame rwyt62-008 jack-up points_002 front left frame rwyt62-009 jack-up points_003 center of pivot rwyt62-010 jack-up points_004 below rear wheel motors two locations rwyt62-032 jack-up points_005 1. 2. 3. 4. Greasing about greasing since there may be adhesion or damage due to lack of gr...
Page 73
Greasing points grease nipples are installed in the following locations. Add grease every 50 hours of operation. 1 #2 #3 #4 #1 #5 2 3 4 6 7 8 2 4 5 8bq62b-220 greasing points_001 portion no. Of greasing points 1 rear roller 10 2 mower arm fulcrum 5 3 lift arm fulcrum 5 4 lift arm cylinder fulcrum 12...
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Mower units #2 and #3 8bq62b-026 greasing points_004 lift arm fulcrum there is one greasing point on the arm connected to each mower unit. Lower the mower units before greasing the lift arm fulcrums. Mower units #1 and #4 8bq62b-027 greasing points_005 mower units #2 and #3 8bq62b-028 greasing point...
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Pivot middle between the rear wheels 8bq62b-032 greasing points_010 rear left wheel 8bq62b-033 greasing points_011 rear right wheel 8bq62b-034 greasing points_012 5. Neutral position area there are two locations. 8bq62b-035 greasing points_013 traveling pedal shaft fulcrum there are two locations. 8...
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Maintenance (mower) change of rotary knife danger danger the rotary knife is an edged tool. Take extra care in handling since they could cut your hands or legs. Danger danger if the rotary knife becomes worn or damaged, a crack or tear between the sail and flat part will result. Take extra care sinc...
Page 77
Remove the cotter pin and hardened roundhead pin inserted at a, and then insert them at b. 1 2 a b to41g1-003 mower unit #1_002 1 cotter pin 2 hardened roundhead pin follow the steps below to remove the rotary knife. Use the square pipe from the included tools to secure the rotary knife so that it d...
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Install the grip pin and clip pin in the mounting hole for maintenance. 2 1 wsbhzf-003 mower units #2/#3_003 1 grip pin 2 clip pin start the engine, and then raise the mower units. Stop the engine, and then remove the key. Lift the mower unit at the front. 1 x9s1w3-005 mower units #2/#3_004 1 mower ...
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Mower units #4/#5 start the engine, and then raise the mower units. 1 yze531-002 mower units #4/#5_001 1 mower unit stop the engine, and then remove the key. Remove the cotter pin and hardened roundhead pin inserted at a, and then insert them at b. 1 2 a b to41g1-003 mower units #4/#5_002 1 cotter p...
Page 80
Grinding of rotary knife danger danger the rotary knife is an edged tool. Take extra care in handling since they could cut your hands or legs. Danger danger if the rotary knife becomes worn or damaged, a crack or tear between the sail and flat part will result. Take extra care since a broken piece o...
Page 81
Follow the steps below to grind the rotary knife. Remove the rotary knife from the machine. (see "change of rotary knife" (page 5-10) .) important grind only the top surface of the edge, and be sure to maintain the original angle. By equally grinding the left and right ends of the rotary knife, it c...
Page 82
Maintenance (main body) removing/installing tires front tires follow the steps below to remove the front tires: loosen the bolts. 1 2 oprpbl-001 front tires_001 1 front tire 2 heat-treated bolt securely place the jack beneath the jack-up point of the front left/right frame area, and then raise it un...
Page 83
Adjustment of belt tension caution be sure to stop the engine before adjusting the belts. Important make sure that the belt has the specified amount of tension. If the belt becomes slack due to frequent use, it may jump or slip. In addition, if it is overtightened, it may wear prematurely. If necess...
Page 84
Caution make sure that the lever is maintained in the open position (neutral). For each wheel, fully tighten the adjustment bolt on the brake disc side. 1 2 a ebex3a-001 adjustment of brake_002 1 adjustment bolt (on brake disc side) 2 lever a open (neutral) reduce the clearance by loosening the lock...
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Danger danger it would be extremely dangerous and may result in an unexpected accident if the left and right brakes are not equally effective. If the left and right brakes are not equally effective, make fine adjustments with the adjustment bolt on the brake disc side. 1 nfzln9-004 adjustment of bra...
Page 86
If the front tires rotate in reverse, loosen the lock nuts, and then turn the neutral adjustment rod to extend it. 1 1 2 hsn2jo-006 adjusting the neutral position of the piston pump_003 1 lock nut 2 neutral adjustment rod find the position where the front wheels stop, and then tighten the lock nuts....
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Long-term storage before long-term storage remove dirt, grass clippings, debris, oil stains etc. Completely. Supply oil and apply grease to appropriate parts. Remove the battery. ･ ･ ･ maintenance gm2800b maintenance page 5-21 long-term storage.
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Gm2800b maintenance page 5-22 long-term storage.
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Head office 1-26, miyuki-cho, toyokawa, aichi-pref. 442-8530 japan. Tel : (0533) 84 - 1390 fax : (0533) 89 - 3623 gm2800b-um--gbz/15d-00-s.K c2.