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Batca Fusion 3 Owner's Manual

Manual is about: PERSONAL GYM

Summary of Fusion 3

  • Page 1

    Www.Batcafitness.Com fusion 3 owner’s manual feb 2016 revision 5 serial number here date of purchase owner’s manual 1207 new hope road, raleigh, nc - 919.255.1233 - www.Batcafitness.Com p e r s o n a l g y m.

  • Page 2

    Batca fitness systems 2 fusion 3 owner's manual __________ page instructions 2 parts listing 3-5 hardware comparison 6-9 cable comparison 10 main frame assembly 11-19 cable routing 20-25 upholstery 26-27 leg press option 28-33 congratulations on the purchase of your new fusion 3. This gym will provi...

  • Page 3

    Www.Batcafitness.Com 3 fusion 3 owner’s manual frame components accessories upholstery item no. Part no. Description qty 156 bfc-10103 strap handle 4 200 bfm-10771 press arm lock (optional) 1 item no. Part no. Description qty 31 bfu-10117 large bottom pad 1 11 bfu-10119 head pad 1 32 bfu-10120 back ...

  • Page 4

    Batca fitness systems 4 fusion 3 owner's manual hardware cables item no. Part number description qty 8 bfh-50173 3 1/2" pulley 31 22 bfh-50103 1/2" flanged bushing 4 23 bfh-50102 5/8" flanged bushing 2 26 bfh-50222 rubber bumper 2 27 bfh-50221 3" plastic washer 4 29 bfh-50252 plastic collar 6 34 bfh...

  • Page 5

    Www.Batcafitness.Com 5 fusion 3 owner’s manual leg press components tools required 1/2” wrench 9/16” wrench 9/16” ratchet 3/4” wrench 3/4” ratchet allen wrench set tape measure snap ring pliers leg press hardware upholstery cables item no. Part number description qty 102 cab-13023 fusion leg press c...

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    Batca fitness systems 6 fusion 3 owner's manual bolt length note: bolt length is measured from the underside of the head of the bolt..

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    Www.Batcafitness.Com 7 fusion 3 owner’s manual beveled leveler bfh-50253 upholstery cap 3” plastic washer large flat leveler bfh-50339 3 1/2” pulley bfh-50173 threaded bearing bfh-10002 pin bfh-50238 4 1/2” pulley bfh-50174 cable strap bfh-50227 strap handle bfc-10103 snap hook bfh-50188.

  • Page 8

    Batca fitness systems 8 fusion 3 owner's manual.

  • Page 9

    Www.Batcafitness.Com 9 fusion 3 owner’s manual long pop pin bfm-51172 magnetic weight stack pin bfm-51173 short pop pin bfm-51175 pop pin cap bfm-51181 rubber donut bfm-50529 3/8” curved washer bfm-50204 3/8” flat washer bfm-50146 1/2” flat washer bfm-50251 3/8” lock washer bfm-50147 mounting bracke...

  • Page 10

    Batca fitness systems 10 fusion 3 owner's manual item no. Part number description qty 101 cab-13021 fusion lat pull to functional arm 2 109 cab-13022 fusion weight stack to cable tie out 1 102 cab-13023 fusion leg press cable 1 103 cab-13024 fusion floating pulley cable 1 104 cab-13025 fusion leg ex...

  • Page 11

    Www.Batcafitness.Com 11 fusion 3 owner’s manual step 1: item # part # description qty 1 bfm-10593 rear base 1 2 bfm-10566 left vertical support 1 3 bfm-10567 right vertical support 1 4 bfm-10568 middle base 1 37 bfm-10583 top swivel pulley 2 55 bfh-50165 1” snap ring 4 56 bfh-50146 3/8" flat washer ...

  • Page 12

    Batca fitness systems 12 fusion 3 owner's manual figure 2 step 2: item # part # description qty 5 bfm-10569 middle pole assembly 1 18 bfl-50197 middle pole connector plate 2 56 bfh-50146 3/8" flat washer (black) 10 58 bfh-50157 3/8"-16 nylock (black) 4 59 bfp-51756 shcs 3/8"-16 x 5 1/4" p5 4 60 bfh-...

  • Page 13

    Www.Batcafitness.Com 13 fusion 3 owner’s manual figure 3 item # part # description qty 200 bfm-10771 press arm lock (optional) 1 191 bfm-10736 right press arm assembly 1 192 bfm-10737rev1 right swing arm assembly 1 193 bfm-10733rev1 left swing arm assembly 1 194 bfm-10735 left press arm assembly 1 3...

  • Page 14

    Batca fitness systems 14 fusion 3 owner's manual figure 4 step 4: item # part # description qty 195 bfm-52410 weight stack shroud w/logo 1 108 bfm-50258 selector shaft 1 111 bfh-50192 weight stack decals 2 116 bfp-52340 shcs 3/8”-16 x 3/4” 2 118 bfp-51799 shcs 3/8"-16 x 5" p5 2 123 bfm-51173 weight ...

  • Page 15

    Www.Batcafitness.Com 15 fusion 3 owner’s manual step 5: figure 5 item # part # description qty 15 bfm-10573 functional arm mount 1 16 bfm-10571 user right functional arm 1 17 bfm-10572 user left functional arm 1 36 bfm-10582rev1 functional arm swivel pulley 2 56 bfh-50146 3/8" flat washer (black) 4 ...

  • Page 16

    Batca fitness systems 16 fusion 3 owner's manual figure 6 item # part # description qty 20 bfm-10577 8" telespar 1 24 bfm-10579 10" chrome adjustment 1 33 bfm-10581 leg extension/ curl frame 1 53 bfm-51143 8” anti-deflection plate 1 56 bfh-50146 3/8" flat washer (black) 6 58 bfh-50157 3/8"-16 nylock...

  • Page 17

    Www.Batcafitness.Com 17 fusion 3 owner’s manual step 7: figure 7 item # part # description qty 21 bfm-10578 seat frame assembly 1 30 bfm-10580 back chrome adjustment 1 64 bfh-50251 1/2" flat washer (black) 4 65 bfp-51760 shcs 1/2”-13 x 3 1/2” 1 67 bfp-51747 shcs 1/2”-13 x 3” p5 1 68 bfh-50155 1/2"-1...

  • Page 18

    Batca fitness systems 18 fusion 3 owner's manual step 8: figure 8 item # part # description qty 25 bfm-10141 knee alignment roller 1 39 bfm-10584 leg extension shaft 1 40 bfm-10585 leg extension cam assembly 1 55 bfh-50165 1" snap ring 1 58 bfh-50157 3/8"-16 nylock (black) 1 70 bfp-51759 shcs 3/8"-1...

  • Page 19

    Www.Batcafitness.Com 19 fusion 3 owner’s manual step 9: figure 9 item # part # description qty 42 bfm-10586 leg extension arm assembly 1 44 bfl-50207 hold down adjustment plate 1 45 bfl-50211 plate 1 46 bfm-10587 knee hold down assembly 1 47 bfm-51094 2” axle 1 55 bfh-50165 1" snap ring 2 56 bfh-501...

  • Page 20

    Batca fitness systems 20 fusion 3 owner's manual figure 10 all flat washers and nylocks are 3/8” unless otherwise noted. Item # part # description qty 8 bfh-50173 3 1/2" pulley 2 56 bfh-50146 3/8" flat washer (black) 6 57 bfp-51752 shcs 3/8"-16 x 2 1/4" p5 3 58 bfh-50157 3/8"-16 nylock (black) 3 92 ...

  • Page 21

    Www.Batcafitness.Com 21 fusion 3 owner’s manual figure 11 item # part # description qty 56 bfh-50146 3/8" flat washer (black) 6 57 bfp-51752 shcs 3/8"-16 x 2 1/4" p5 3 58 bfh-50157 3/8"-16 nylock (black) 3 92 bfh-50256 1/2” jam nut 2 93 bfm-10609rev1 pulley holder 2 95 bfh-50174 4 1/2" pulley 3 96 b...

  • Page 22

    Batca fitness systems 22 fusion 3 owner's manual step 12: figure 12 all flat washers and nylocks are 3/8” unless otherwise noted. Item # part # description qty 19 bfl-50203 pulley holder connector plate 1 56 bfh-50146 3/8" flat washer (black) 4 58 bfh-50157 3/8"-16 nylock (black) 2 59 bfp-51756 shcs...

  • Page 23

    Www.Batcafitness.Com 23 fusion 3 owner’s manual figure 13 item # part # description qty 75 bfh-50605 3/8" pulley spacer 2 76 bfp-52394 shcs 3/8"-16 x 2 1/2" 1 77 bfm-50505 3 1/2" pulley cover 1 92 bfh-50256 1/2” jam nut 1 104 cab-13025 fusion leg extension cable 1 113 bfh-50351 1 3/8" shoulder bolt ...

  • Page 24

    Batca fitness systems 24 fusion 3 owner's manual step 14: all flat washers and nylocks are 3/8” unless otherwise noted. Item # part # description qty 7 bfm-51022 1 1/4” spacer 3 8 bfh-50173 3 1/2" pulley 12 56 bfh-50146 3/8" flat washer (black) 20 57 bfp-51752 shcs 3/8"-16 x 2 1/4" 6 58 bfh-50157 3/...

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    Www.Batcafitness.Com 25 fusion 3 owner’s manual step 14: continued all flat washers and nylocks are 3/8” unless otherwise noted. 3/8” x 2 3/4” (qty=2) 3/8” x 4 3/4” (qty=3) 1/2” curved pulley spacer (qty=4) 3/8” curved washer 3/8” x 2 1/4” step 15: repeat for alternate side of fusion. Use same bill ...

  • Page 26

    Batca fitness systems 26 fusion 3 owner's manual cable adjustments note: all levelers and cables with threaded adjustable ends must have at least 1/2” of the threads threaded into its counterpart. It is very important that the 1/2” jam nut (92) be wrench tightened to the counterpart to ensure that t...

  • Page 27

    Www.Batcafitness.Com 27 fusion 3 owner’s manual 3 5 refer to figure 11 8 refer to figure 24 note: all levelers should have at least 1/2” of the threads threaded into its counterpart. It is very important that the 3/8” jam nut (99) be wrench tightened to the counterpart to ensure that the leveler doe...

  • Page 28

    Batca fitness systems 28 fusion 3 owner's manual figure 16 item # part # description qty 27 bfh-50221 3" plastic washer 4 28 bfu-50189 7" roller 6 43 bfu-50187 large roller 1 48 bfm-10588 knee hold down handle 1 58 bfh-50157 3/8"-16 nylock (black) 1 73 bfp-52397 shcs 3/8"-16 x 1 3/4" p5 1 155 bfh-50...

  • Page 29

    Www.Batcafitness.Com 29 fusion 3 owner’s manual figure 17 item # part # description qty 11 bfu-10119 head pad 1 31 bfu-10117 large bottom pad 1 32 bfu-10120 back pad with lumbar 1 56 bfh-50146 3/8" flat washer (black) 6 60 bfh-50147 3/8" lock washer (black) 6 61 bfp-51653 shcs 3/8”-16 x 1 1/4” p5 2 ...

  • Page 30

    Batca fitness systems 30 fusion 3 owner's manual figure 18 all flat washers and nylocks are 3/8” unless otherwise noted. Item # part # description qty 157 bfm-10605rev1 leg press frame 1 158 bfm-10575 leg press connector 1 56 bfh-50146 3/8" flat washer (black) 4 59 bfp-51756 shcs 3/8"-16 x 5 1/4" p5...

  • Page 31

    Www.Batcafitness.Com 31 fusion 3 owner’s manual step 19: figure 19 item # part # description qty 160 bfm-51157 3 1/32" axle 1 159 bfm-51155 2 1/32" axle 2 161 bfm-10596 6" telespar 1 162 bfl-50219 bench frame plate 2 163 bfm-10595 chrome adjustment 1 180 bfm-51130 front pivot 1 56 bfh-50146 3/8" fla...

  • Page 32

    Batca fitness systems 32 fusion 3 owner's manual step figure 20 part # description qty 159 bfm-51155 2 1/32" axle 1 164 bfm-10598 bottom seat frame 1 165 bfm-10106 chrome pad adjustment 1 166 bfm-10597 back seat frame 1 56 bfh-50146 3/8" flat washer (black) 8 82 bfp-51760 shcs 3/8"-16 x 3 1/2" p5 2 ...

  • Page 33

    Www.Batcafitness.Com 33 fusion 3 owner’s manual step 21: figure 21 item # part # description qty 56 bfh-50146 3/8" flat washer (black) 2 172 bfp-10916 foot plate assembly 1 198 bfp-51696 2” aluminum cap 2 199 bfh-50620 bhscs 3/8” x 1” 4 all flat washers and nylocks are 3/8” unless otherwise noted..

  • Page 34

    Batca fitness systems 34 fusion 3 owner's manual item # part # description qty 56 bfh-50146 3/8" flat washer (black) 4 60 bfh-50147 3/8” lock washer (black) 1 75 bfh-50605 3/8" pulley spacer 5 76 bfp-52394 shcs 3/8"-16 x 2 1/2" 2 73 bfp-52397 shcs 3/8"-16 1 3/4" p5 1 70 bfp-51759 shcs 3/8"-16 x 2" p...

  • Page 35

    Www.Batcafitness.Com 35 fusion 3 owner’s manual figure 23 item # part # description qty 173 bfu-10117 large bottom pad 1 174 bfu-10120 back pad with lumbar 1 56 bfh-50146 3/8" flat washer (black) 4 60 bfh-50147 3/8" lock washer (black) 4 61 bfp-51653 shcs 3/8"-16 x 1 1/4" 2 63 bfp-51747 shcs 3/8"-16...

  • Page 36

    Batca fitness systems 36 fusion 3 owner's manual step 24: item # part # description qty 56 bfh-50146 3/8" flat washer (black) 4 58 bfh-50157 3/8"-16 nylock (black) 2 59 bfp-51756 shcs 3/8"-16 x 5 1/4" 2 92 bfh-50256 1/2” jam nut 1 99 bfh-50149 3/8”-16 jam nut 1 all flat washers and nylocks are 3/8” ...

  • Page 37

    Www.Batcafitness.Com 37 fusion 3 owner’s manual clean guide rods with a lint-free cloth and apply a thin layer of silicon lubricant (part # bfh-50262) to each guide rod. This will ensure a glass smooth performance from your weight stack. Step 25: weight stack decals: serial number: guide rod lubrica...

  • Page 38

    Batca fitness systems 38 fusion 3 owner's manual final assembly and troubleshooting pulley cover bfm-50345 important - check these components before using gym: position the cable guard tab on the pulley cover so that the tab prevents the cable from coming out of it’s track on the 3 1/2” pulley. An e...

  • Page 39

    Www.Batcafitness.Com 39 fusion 3 owner’s manual batca fitness systems strives to give you the very best in quality, performance and safety through carefully engineered designs and excellent workmanship. In order to maintain this high level of quality the preventative maintenance schedule below shoul...

  • Page 40

    Batca fitness systems 40 fusion 3 owner's manual what is covered for residential use: batca fitness systems warrants all of its products against defects in manufacturing, materials and workmanship under normal use and service for one year from date of pur- chase including paint, chrome, upholstery a...

  • Page 41

    Www.Batcafitness.Com 41 fusion 3 owner’s manual the fusion without leg press has a layout dimension of 3’-11” (width) x 6’-0” (length) x 6’-11” (height). There should be a minimum of 18”, preferably 24”, of working space around the entire unit. Layout diagram without leg press.

  • Page 42

    Batca fitness systems 42 fusion 3 owner's manual the fusion with leg press has a layout dimension of 5’-5” (width) x 6’-0” (length) x 6’- 11” (height). There should be a minimum of 18”, preferably 24”, of working space around the entire unit. Layout diagram with leg press.