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Batca fusion 4 Owner's Manual

Other manuals for fusion 4: Owner's Manual
Manual is about: modular gym system upper body unit

Summary of fusion 4

  • Page 1

    Www.Batcafitness.Com fusion 4 upper body station march 2012 revision 1 serial number here date of purchase owner’s manual upper body unit 1207 new hope road, raleigh, nc - 919.255.1233 - www.Batcafitness.Com.

  • Page 2

    Batca fitness systems 2 fusion 4 upper body station __________ page instructions 2 parts listing 3-4 hardware comparison 5-8 main frame assembly 9-13 cable routing 14-17 upholstery 18 functional arm option 19 __________ page functional arm cable routing 20-21 weight stack decals and serial number 22...

  • Page 3

    Www.Batcafitness.Com 3 fusion 4 upper body station item no. Part no. Description qty 1 bfm-10566 right vertical support 1 2 bfm-10593 rear base 1 3 bfm-10753 middle frame assembly 1 4 bfm-10770 front base support 1 5 bfm-10583 top swivel pulley holder 2 6 bfm-10567 left vertical support 1 7 bfm-1029...

  • Page 4

    Batca fitness systems 4 fusion 4 upper body station functional arm components tools required 1/2” wrench 9/16” wrench 9/16” ratchet 3/4” wrench 3/4” ratchet allen wrench set tape measure snap ring pliers functional arm hardware item no. Part number description qty 74 bfm-10573 functional arm mount 1...

  • Page 5

    Www.Batcafitness.Com 5 fusion 4 upper body station bolt length note: bolt length is measured from the underside of the head of the bolt..

  • Page 6

    Batca fitness systems 6 fusion 4 upper body station.

  • Page 7

    Www.Batcafitness.Com 7 fusion 4 upper body station.

  • Page 8

    Batca fitness systems 8 fusion 4 upper body station.

  • Page 9

    Www.Batcafitness.Com 9 fusion 4 upper body station step 1: all flat washers and nylocks are 3/8” unless otherwise noted. Please follow all directions very carefully for proper installation. Note: for a more consistent appearance, position all bolts in the direction shown in each figure. Figure 1 do ...

  • Page 10

    Batca fitness systems 10 fusion 4 upper body station figure 2 step 2: item # part # description qty 5 bfm-10583 top swivel pulley holder 1 6 bfm-10567 left vertical support 1 7 bfm-10299 top weight plate 1 8 bfm-51082 shroud 2 89 bfm-52410 front shroud with logo 1 9 bfm-51487 guide rod holder 1 10 b...

  • Page 11

    Www.Batcafitness.Com 11 fusion 4 upper body station figure 3 item # part # description qty 13 bfm-10733 right swing arm assembly 1 14 bfm-10737 left swing arm assembly 1 15 bfm-10735 right press arm assembly 1 16 bfm-10736 left press arm assembly 1 17 bfm-51148 1” arm shaft 1 18 bfm-51080 spacer 1 s...

  • Page 12

    Batca fitness systems 12 fusion 4 upper body station figure 4 step 4: all flat washers and nylocks are 3/8” unless otherwise noted. Item # part # description qty 34 bfu-50118 bottom pad 1 19 bfm-10741 seat frame assembly 1 20 bfm-10580 back chrome adjustment 1 21 bfm-10577 8” adjustment sleeve 1 22 ...

  • Page 13

    Www.Batcafitness.Com 13 fusion 4 upper body station step 5: figure 5 item # part # description qty 24 bfm-10755 press arm cable lockout 1 48 bfm-50146 3/8” flat washer 4 50 bfm-50157 3/8” nylock 2 60 bfp-51653 shcs 3/8”-16 x 1 1/4” 2 note: if functional arm option is purchased then skip this step al...

  • Page 14

    Batca fitness systems 14 fusion 4 upper body station figure 6 item # part # description qty 25 bfm-10611 criss-cross free floater 1 38 cab-13022 weight stack to cable tie out 1 48 bfh-50146 3/8” flat washer 6 50 bfh-50157 3/8” nylock 3 61 bfh-50173 3 1/2” pulley 2 62 bfh-50174 4 1/2” pulley 1 63 bfh...

  • Page 15

    Www.Batcafitness.Com 15 fusion 4 upper body station step 7: figure 7 item # part # description qty 26 bfm-10133 free floater 2 27 bfm-50345 4 1/2” pulley cover 2 39 cab-13030 fusion floating pulley cable 1 45 bfp-51653 shcs 3/8”-16 x 2 1/4” 3 48 bfh-50146 3/8” flat washer 8 50 bfh-50157 3/8” nylock ...

  • Page 16

    Batca fitness systems 16 fusion 4 upper body station step 8: figure 12 item # part # description qty 40 cab-13031 fusion lat pull to cable lockout 1 28 bfm-51022 1 1/4” pulley spacer 3 29 bfm-50505 3 1/2” pulley cover 4 48 bfh-50146 3/8” flat washer 10 50 bfh-50157 3/8” nylock 9 61 bfh-50173 3 1/2” ...

  • Page 17

    Www.Batcafitness.Com 17 fusion 4 upper body station step 8 continued: a a b b c c step 9: repeat for alternate side of fusion. Use same bill of materials from step 8 for step 9. Use cab-13031, fusion lat pull to cable lockout. All flat washers and nylocks are 3/8” unless otherwise noted..

  • Page 18

    Batca fitness systems 18 fusion 4 upper body station figure 10 item # part # description qty 33 bfc-10103 strap handle 2 35 bfu-10119 head pad 1 36 bfu-10120 back pad with lumbar 1 37 bfu-50189 7” upholstery roller 2 48 bfh-50146 3/8” flat washer 4 step 10: item # part # description qty 49 bfh-50147...

  • Page 19

    Www.Batcafitness.Com 19 fusion 4 upper body station figure 11 item # part # description qty 74 bfm-10573 functional arm mount 1 75 bfm-10571 user right functional arm 1 76 bfm-10572 user left functional arm 1 77 bfm-10582 functional arm swivel pulley 2 48 bfh-50146 3/8” flat washer 8 50 bfh-50157 3/...

  • Page 20

    Batca fitness systems 20 fusion 4 upper body station step 12: figure 12 note: each cable with a threaded bolt on either end must be threaded at least 1/2” into its attachment. Item # part # description qty 28 bfm-51022 1 1/4” spacer 3 29 bfm-50505 3 1/2" pulley cover 4 33 bfc-10103 strap handle 2 86...

  • Page 21

    Www.Batcafitness.Com 21 fusion 4 upper body station step 12 continued: a a b b c d d 3/8” x 2” (qty=3) no washers 3/8” x 2 1/4” (qty=4) c 3 1/2” pulley (qty=4) all flat washers and nylocks are 3/8” unless otherwise noted. Step 13: repeat for alternate side of fusion. Use same bill of materials from ...

  • Page 22

    Batca fitness systems 22 fusion 4 upper body station clean guide rods with a lint-free cloth and apply a thin layer of silicon lubricant (part # bfh-50262) to each guide rod. This will ensure a glass smooth performance from your weight stack. Step 14: weight stack decals: serial number: guide rod lu...

  • Page 23: Cable Adjustments

    Www.Batcafitness.Com 23 fusion 4 upper body station note: all cables with threaded adjustable ends must have at least 1/2” of the threads threaded into its counterpart. It is very important that the 1/2” jam nut be wrench tightened to the counterpart to ensure that the threaded adjustable end of the...

  • Page 24

    Batca fitness systems 24 fusion 4 upper body station note: all levelers should have at least 1/2” of the threads threaded in to its counterpart. It is very important that the 3/8” jam nut be wrench tightened to the counterpart to ensure that the leveler does not back out of the counterpart. 3 refer ...

  • Page 25

    Www.Batcafitness.Com 25 fusion 4 upper body station item no. Part number description qty 38 cab-13022 weight stack to cable tie out 1 39 cab-13030 fusion floating pulley cable 1 40 cab-13031 fusion lat pull to cable lockout 2 86 cab-13032 fusion lat pull to functional arm 2 cables cable comparison c...

  • Page 26

    Batca fitness systems 26 fusion 4 upper body station final assembly and troubleshooting pulley cover bfm-50345 important - check these components before using gym:  position the cable guard tab on the pulley cover so that the tab prevents the cable from coming out of it’s track on the 3 1/2” pulley...

  • Page 27

    Www.Batcafitness.Com 27 fusion 4 upper body station daily weekly monthly quarterly years clean upholstery x hand grips x roller pads x guide rods x chrome slides x frame x inspect overall x safety decals x cables x cable tension x pulleys x hardware x stops x upholstery x hand grips x frame x bushin...

  • Page 28

    Batca fitness systems 28 fusion 4 upper body station what is covered for residential use: batca fitness systems warrants all of its products against defects in manufacturing, materials and workmanship under normal use and service for one year from date of pur- chase including paint, chrome, upholste...

  • Page 29

    Www.Batcafitness.Com 29 fusion 4 upper body station the fusion with leg press has a layout dimension of 3’-11” (width) x 4’-9” (length) x 6’- 11” (height). There should be a minimum of 18”, preferably 24”, of working space around the entire unit. Layout diagram.