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  5. Owner's Manual

Batca FUSION4 Owner's Manual

Manual is about: Lower Body Unit

Summary of FUSION4

  • Page 1

    Www.Batcafitness.Com fusion 4 lower body station july 2014 revision 3 serial number here date of purchase owner’s manual lower body unit 1207 new hope road, raleigh, nc - 919.255.1233 - www.Batcafitness.Com.

  • Page 2

    Batca fitness systems 2 fusion 4 lower body station __________ page instructions 2 parts listing 3-5 hardware comparison 6-9 main frame assembly 10-14 cable routing 15-18 upholstery 19-20 leg press option 21-25 congratulations on the purchase of your new fusion 4 lower body station. This gym will pr...

  • Page 3

    Www.Batcafitness.Com 3 fusion 4 lower body station frame components item no. Part no. Description qty 36 bfp-52130 large bottom pad 1 37 bfp-52137 head pad 1 38 bfp-52136 back pad with lumbar 1 39 bfu-10122 large roller 1 40 bfu-10121 7" roller 4 item no. Part no. Description qty 1 bfm-10747 right a...

  • Page 4

    Batca fitness systems 4 fusion 4 lower body station hardware item no. Part number description qty 45 bfp-52394 shcs 3/8”-16 x 2-1/2” 3 46 bfp-51653 shcs 3/8”-16 x 1-1/4” 4 47 bfp-51799 shcs 3/8”-16 x 5” 4 48 bfp-51756 shcs 3/8”-16 x 5-1/4” 4 49 bfh-50630 fhscs 3/8”-16 x 3/4” 2 50 bfp-52420 bhscs 3/8...

  • Page 5

    Www.Batcafitness.Com 5 fusion 4 lower body station leg press components tools required 1/2” wrench 9/16” wrench 9/16” ratchet 3/4” wrench 3/4” ratchet allen wrench set tape measure snap ring pliers leg press hardware upholstery cables item no. Part number description qty 102 cab-13023 fusion leg pre...

  • Page 6

    Batca fitness systems 6 fusion 4 lower body station bolt length note: bolt length is measured from the underside of the head of the bolt..

  • Page 7

    Www.Batcafitness.Com 7 fusion 4 lower body station beveled leveler bfh-50253 upholstery cap 3” plastic washer large flat leveler bfh-50339 3 1/2” pulley bfh-50173 threaded bearing bfh-10002 pin bfh-50238 4 1/2” pulley bfh-50174 cable strap bfh-50227 strap handle bfc-10103 snap hook bfh-50188.

  • Page 8

    Batca fitness systems 8 fusion 4 lower body station.

  • Page 9

    Www.Batcafitness.Com 9 fusion 4 lower body station.

  • Page 10

    Batca fitness systems 10 fusion 4 lower body station step 1: item # part # description qty 1 bfm-10747 right vertical support 1 2 bfm-10765 middle base 1 3 bfm-10593 rear base 1 4 bfm-10744 upper frame 1 5 bfm-10769 large flat leveler 2 45 bfp-52394 shcs 3/8”-16 x 2 1/2 1 46 bfp-51653 shcs 3/8”-16 x...

  • Page 11

    Www.Batcafitness.Com 11 fusion 4 lower body station figure 2 step 2: item # part # description qty 1 bfm-10747 left vertical support 1 6 bfm-51490 guide rod holder 1 7 bfm-51082 shroud 1 125 bfm-52410 front shroud 1 8 bfm-51051 guide rod 2 9 bfm-50256 weight plate 19 10 bfm-50529 rubber donut 2 11 b...

  • Page 12

    Batca fitness systems 12 fusion 4 lower body station figure 3 item # part # description qty 12 bfm-10581 leg extension curl frame 1 13 bfm-51143 8” anti deflection plate 1 52 bfh-50144 fhscs 3/8”-16 x 1” 2 53 bfp-52396 shcs 3/8”-16 x 5 1/2” 2 73 bfh-50146 3/8” flat washer 6 74 bfh-50157 3/8” nylock ...

  • Page 13

    Www.Batcafitness.Com 13 fusion 4 lower body station figure 4 step 4: item # part # description qty 14 bfm-10141 knee alignment roller 1 15 bfm-10584 leg extension shaft 1 16 bfm-10585 leg extension cam assembly 1 17 bfm-50222 axle 1 54 bfh-50165 1” snap ring 1 55 bfh-50337 wavy washer 2 68 bfp-52420...

  • Page 14

    Batca fitness systems 14 fusion 4 lower body station step 5: figure 5 item # part # description qty 18 bfm-10742 leg extension arm assembly 1 19 bfm-10587 knee hold down assembly 1 20 bfm-51094 axle 1 31 bfl-50274 knee hold down adjustment plate 1 32 bfl-50211 t-shaped plate 1 54 bfh-50165 1” snap r...

  • Page 15

    Www.Batcafitness.Com 15 fusion 4 lower body station figure 6 item # part # description qty 21 bfm-10611 criss-cross free floater 1 41 cab-13022 weight stack to cable tie out 1 59 bfh-50174 4 1/2” pulley 1 60 bfh-50173 3 1/2” pulley 2 61 bfh-50267 5/16” nylock 1 62 bfp-51752 shcs 3/8”-16 x 2 1/4 3 63...

  • Page 16

    Batca fitness systems 16 fusion 4 lower body station step 7: figure 7 item # part # description qty 22 bfm-10610 lower pulley holder 2 42 cab-13028 fusion free floater ca- ble 1 59 bfh-50174 4 1/2” pulley 3 62 bfp-51752 shcs 3/8”-16 x 2 1/4” 3 73 bfh-50146 3/8” flat washer 6 74 bfh-50157 3/8” nylock...

  • Page 17

    Www.Batcafitness.Com 17 fusion 4 lower body station step 8: figure 8 item # part # description qty 23 bfm-10612 cable tie out plate 1 33 bfl-50203 pulley holder connector plate 1 43 cab-13026 fusion cable tie out 1 48 bfp-51756 shcs 3/8”-16 x 5 1/4” 2 73 bfh-50146 3/8” flat washer 4 74 bfh-50157 3/8...

  • Page 18

    Batca fitness systems 18 fusion 4 lower body station step 9: figure 9 item # part # description qty 24 bfm-50505 3 1/2” pulley cover 1 25 bfm-51158 spacer 1 34 bfl-50221 3 1/2” double pulley cover 1 44 cab-13029 fusion leg extension cable 1 45 bfp- shcs 3/8”-16 x 2 1/2” 1 60 bfh-50173 3 1/2” pulley ...

  • Page 19

    Www.Batcafitness.Com 19 fusion 4 lower body station step 10: figure 10 all flat washers and nylocks are 3/8” unless otherwise noted. Item # part # description qty 26 bfm-10588 knee hold down handle 1 27 bfm-51382 6” counter weight 1 36 bfu-10121 7” upholstery roller 4 39 bfu-10122 large upholstery r...

  • Page 20

    Batca fitness systems 20 fusion 4 lower body station item # part # description qty 28 bfm-10768 right handle 1 29 bfm-10767 left handle 1 30 bfm-10580 back chrome adjusment 1 36 bfp-52130 large bottom pad 1 37 bfp-52137 head pad 1 38 bfp-52136 back pad with lumbar 1 46 bfp-51653 shcs 3/8"-16 x 1 1/4...

  • Page 21

    Www.Batcafitness.Com 21 fusion 4 lower body station figure 12 item # part # description qty 76 bfm-10575 leg press connector 1 77 bfm-11042 leg press frame 1 78 bfm-11034 four bar 2 79 bfm-52449 four bar spacer 2 80 bfm-11035 leg press pivot arm 1 81 bfp-51844 1” shaft 2 82 bfp-51846 3/4” shaft 2 10...

  • Page 22

    Batca fitness systems 22 fusion 4 lower body station step 13: figure 13 item # part # description qty 83 bfm-11036 leg press foot plate 1 84 bfm-11040 right handle 1 85 bfm-11041 left handle 1 86 bfm-10106 back adjustment tube 1 87 bfp-51696 small aluminum end cap 2 90 bfp-51700 bhscs 3/8” x 1” 4 10...

  • Page 23

    Www.Batcafitness.Com 23 fusion 4 lower body station step 14: figure 14 item # part # description qty 104 bfp-52136 back pad with lumbar 1 103 bfp-52130 large bottom pad 1 92 bfp-51653 shcs 3/8” x 1 1/4” 2 96 bfp-51750 shcs 3/8” x 2 3/4” 2 99 bfh-50147 3/8” lock washer 4 100 bfh-50146 3/8" flat washe...

  • Page 24

    Batca fitness systems 24 fusion 4 lower body station step 15: figure 15 all flat washers and nylocks are 3/8” unless otherwise noted. Item # part # description qty 102 cab-13023 free floater to leg press 1 88 bfh-50173 3 1/2” pulley 5 89 bfh-50605 3/8” pulley spacer 5 93 bfp-52397 shcs 3/8” x 1 3/4”...

  • Page 25

    Www.Batcafitness.Com 25 fusion 4 lower body station figure 16 step 16: all flat washers and nylocks are 3/8” unless otherwise noted. Item # part # description qty 97 bfp-51756 shcs 3/8” x 5 1/4” 2 100 bfh-50146 3/8 flat washer 4 101 bfh-50157 3/8” nylock 2 note: each cable with a threaded bolt on ei...

  • Page 26

    Batca fitness systems 26 fusion 4 lower body station clean guide rods with a lint-free cloth and apply a thin layer of silicon lubricant (part # bfh-50262) to each guide rod. This will ensure a glass smooth performance from your weight stack. Step 19: weight stack decals: serial number: guide rod lu...

  • Page 27

    Www.Batcafitness.Com 27 fusion 4 lower body station cable adjustments 1 3 note: all cables with threaded adjustable ends must have at least 1/2” of the threads threaded into its counterpart. It is very important that the 1/2” jam nut be wrench tightened to the counterpart to ensure that the threaded...

  • Page 28

    Batca fitness systems 28 fusion 4 lower body station note: all levelers should have at least 1/2” of the threads threaded in to its counterpart. It is very important that the 3/8” jam nut be wrench tightened to the counterpart to ensure that the leveler does not back out of the counterpart. 5 refer ...

  • Page 29

    Www.Batcafitness.Com 29 fusion 4 lower body station item no. Part number description qty 41 cab-13022 weight stack to cable tie out 1 42 cab-13028 fusion free floater cable 1 43 cab-13026 fusion tie out cable 1 44 cab-13029 fusion leg extension cable 1 123 cab-13023 fusion leg press cable 1 cables c...

  • Page 30

    Batca fitness systems 30 fusion 4 lower body station final assembly and troubleshooting pulley cover bfm-50345 important - check these components before using gym: position the cable guard tab on the pulley cover so that the tab prevents the cable from coming out of it’s track on the 3 1/2” pulley. ...

  • Page 31

    Www.Batcafitness.Com 31 fusion 4 lower body station daily weekly monthly quarterly years clean upholstery x hand grips x roller pads x guide rods x chrome slides x frame x inspect overall x safety decals x cables x cable tension x pulleys x hardware x stops x upholstery x hand grips x frame x bushin...

  • Page 32

    Batca fitness systems 32 fusion 4 lower body station what is covered for residential use: batca fitness systems warrants all of its products against defects in manufacturing, materials and workmanship under normal use and service for one year from date of pur- chase including paint, chrome, upholste...

  • Page 33

    Www.Batcafitness.Com 33 fusion 4 lower body station the fusion without leg press has a layout dimension of 3’-11” (width) x 6’ x 7” (length) x 6’-3” (height). There should be a minimum of 18”, preferably 24”, of working space around the entire unit. Layout diagram without leg press.

  • Page 34

    Batca fitness systems 34 fusion 4 lower body station the fusion with leg press has a layout dimension of 5’-5” (width) x 6’-7” (length) x 6’- 3” (height). There should be a minimum of 18”, preferably 24”, of working space around the entire unit. Layout diagram with leg press.