- DL manuals
- Batca
- Fitness Equipment
- FUSION4
- Owner's Manual
Batca FUSION4 Owner's Manual - page 11
www.batcafitness.com
11
Fusion 4 Lower Body Station
Figure 2
Step 2:
Item #
Part #
Description
Qty
1
BFM-10747 Left Vertical Support
1
6
BFM-51490
Guide Rod Holder
1
7
BFM-51082
Shroud
1
125
BFM-52410
Front Shroud
1
8
BFM-51051
Guide Rod
2
9
BFM-50256
Weight Plate
19
10
BFM-50529
Rubber Donut
2
11
BFM-10299
Top Weight Plate
1
35
BFM-51173
Weight Stack Pin
1
All Flat Washers and Nylocks are 3/8” unless otherwise noted.
Make Sure All
Hardware Is
Tightened Before
Next Step.
Item #
Part #
Description
Qty
45
BFP-52394
SHCS 3/8”-16 x 2-1/2”
1
47
BFP-51799
SHCS 3/8”-16 x 5”
3
49
BFH-50630
FHSCS 3/8"-16 x 3/4”
2
56
BFP-52401 BHSCS 3/8”-16 x 1/2”
4
51
BFH-52340 SHCS 3/8”-16 x 3/4”
2
73
BFH-50146
3/8” Flat Washer
13
74
BFH-50157
3/8” Nylock
3
75
BFH-50147
3/8” Lock Washer
7
This 3/8” Nylock and
Flat Washer are
from step 1. DO NOT
remove the nylock
or install the
Left
Vertical Support
until the
Weight Stack
and the
Shrouds have been
completely assembled.
Assemble Last
(see note)
BHSCS
3/8” X 1/2”
(Qty=4)
Summary of FUSION4
Page 1
Www.Batcafitness.Com fusion 4 lower body station july 2014 revision 3 serial number here date of purchase owner’s manual lower body unit 1207 new hope road, raleigh, nc - 919.255.1233 - www.Batcafitness.Com.
Page 2
Batca fitness systems 2 fusion 4 lower body station __________ page instructions 2 parts listing 3-5 hardware comparison 6-9 main frame assembly 10-14 cable routing 15-18 upholstery 19-20 leg press option 21-25 congratulations on the purchase of your new fusion 4 lower body station. This gym will pr...
Page 3
Www.Batcafitness.Com 3 fusion 4 lower body station frame components item no. Part no. Description qty 36 bfp-52130 large bottom pad 1 37 bfp-52137 head pad 1 38 bfp-52136 back pad with lumbar 1 39 bfu-10122 large roller 1 40 bfu-10121 7" roller 4 item no. Part no. Description qty 1 bfm-10747 right a...
Page 4
Batca fitness systems 4 fusion 4 lower body station hardware item no. Part number description qty 45 bfp-52394 shcs 3/8”-16 x 2-1/2” 3 46 bfp-51653 shcs 3/8”-16 x 1-1/4” 4 47 bfp-51799 shcs 3/8”-16 x 5” 4 48 bfp-51756 shcs 3/8”-16 x 5-1/4” 4 49 bfh-50630 fhscs 3/8”-16 x 3/4” 2 50 bfp-52420 bhscs 3/8...
Page 5
Www.Batcafitness.Com 5 fusion 4 lower body station leg press components tools required 1/2” wrench 9/16” wrench 9/16” ratchet 3/4” wrench 3/4” ratchet allen wrench set tape measure snap ring pliers leg press hardware upholstery cables item no. Part number description qty 102 cab-13023 fusion leg pre...
Page 6
Batca fitness systems 6 fusion 4 lower body station bolt length note: bolt length is measured from the underside of the head of the bolt..
Page 7
Www.Batcafitness.Com 7 fusion 4 lower body station beveled leveler bfh-50253 upholstery cap 3” plastic washer large flat leveler bfh-50339 3 1/2” pulley bfh-50173 threaded bearing bfh-10002 pin bfh-50238 4 1/2” pulley bfh-50174 cable strap bfh-50227 strap handle bfc-10103 snap hook bfh-50188.
Page 8
Batca fitness systems 8 fusion 4 lower body station.
Page 9
Www.Batcafitness.Com 9 fusion 4 lower body station.
Page 10
Batca fitness systems 10 fusion 4 lower body station step 1: item # part # description qty 1 bfm-10747 right vertical support 1 2 bfm-10765 middle base 1 3 bfm-10593 rear base 1 4 bfm-10744 upper frame 1 5 bfm-10769 large flat leveler 2 45 bfp-52394 shcs 3/8”-16 x 2 1/2 1 46 bfp-51653 shcs 3/8”-16 x...
Page 11
Www.Batcafitness.Com 11 fusion 4 lower body station figure 2 step 2: item # part # description qty 1 bfm-10747 left vertical support 1 6 bfm-51490 guide rod holder 1 7 bfm-51082 shroud 1 125 bfm-52410 front shroud 1 8 bfm-51051 guide rod 2 9 bfm-50256 weight plate 19 10 bfm-50529 rubber donut 2 11 b...
Page 12
Batca fitness systems 12 fusion 4 lower body station figure 3 item # part # description qty 12 bfm-10581 leg extension curl frame 1 13 bfm-51143 8” anti deflection plate 1 52 bfh-50144 fhscs 3/8”-16 x 1” 2 53 bfp-52396 shcs 3/8”-16 x 5 1/2” 2 73 bfh-50146 3/8” flat washer 6 74 bfh-50157 3/8” nylock ...
Page 13
Www.Batcafitness.Com 13 fusion 4 lower body station figure 4 step 4: item # part # description qty 14 bfm-10141 knee alignment roller 1 15 bfm-10584 leg extension shaft 1 16 bfm-10585 leg extension cam assembly 1 17 bfm-50222 axle 1 54 bfh-50165 1” snap ring 1 55 bfh-50337 wavy washer 2 68 bfp-52420...
Page 14
Batca fitness systems 14 fusion 4 lower body station step 5: figure 5 item # part # description qty 18 bfm-10742 leg extension arm assembly 1 19 bfm-10587 knee hold down assembly 1 20 bfm-51094 axle 1 31 bfl-50274 knee hold down adjustment plate 1 32 bfl-50211 t-shaped plate 1 54 bfh-50165 1” snap r...
Page 15
Www.Batcafitness.Com 15 fusion 4 lower body station figure 6 item # part # description qty 21 bfm-10611 criss-cross free floater 1 41 cab-13022 weight stack to cable tie out 1 59 bfh-50174 4 1/2” pulley 1 60 bfh-50173 3 1/2” pulley 2 61 bfh-50267 5/16” nylock 1 62 bfp-51752 shcs 3/8”-16 x 2 1/4 3 63...
Page 16
Batca fitness systems 16 fusion 4 lower body station step 7: figure 7 item # part # description qty 22 bfm-10610 lower pulley holder 2 42 cab-13028 fusion free floater ca- ble 1 59 bfh-50174 4 1/2” pulley 3 62 bfp-51752 shcs 3/8”-16 x 2 1/4” 3 73 bfh-50146 3/8” flat washer 6 74 bfh-50157 3/8” nylock...
Page 17
Www.Batcafitness.Com 17 fusion 4 lower body station step 8: figure 8 item # part # description qty 23 bfm-10612 cable tie out plate 1 33 bfl-50203 pulley holder connector plate 1 43 cab-13026 fusion cable tie out 1 48 bfp-51756 shcs 3/8”-16 x 5 1/4” 2 73 bfh-50146 3/8” flat washer 4 74 bfh-50157 3/8...
Page 18
Batca fitness systems 18 fusion 4 lower body station step 9: figure 9 item # part # description qty 24 bfm-50505 3 1/2” pulley cover 1 25 bfm-51158 spacer 1 34 bfl-50221 3 1/2” double pulley cover 1 44 cab-13029 fusion leg extension cable 1 45 bfp- shcs 3/8”-16 x 2 1/2” 1 60 bfh-50173 3 1/2” pulley ...
Page 19
Www.Batcafitness.Com 19 fusion 4 lower body station step 10: figure 10 all flat washers and nylocks are 3/8” unless otherwise noted. Item # part # description qty 26 bfm-10588 knee hold down handle 1 27 bfm-51382 6” counter weight 1 36 bfu-10121 7” upholstery roller 4 39 bfu-10122 large upholstery r...
Page 20
Batca fitness systems 20 fusion 4 lower body station item # part # description qty 28 bfm-10768 right handle 1 29 bfm-10767 left handle 1 30 bfm-10580 back chrome adjusment 1 36 bfp-52130 large bottom pad 1 37 bfp-52137 head pad 1 38 bfp-52136 back pad with lumbar 1 46 bfp-51653 shcs 3/8"-16 x 1 1/4...
Page 21
Www.Batcafitness.Com 21 fusion 4 lower body station figure 12 item # part # description qty 76 bfm-10575 leg press connector 1 77 bfm-11042 leg press frame 1 78 bfm-11034 four bar 2 79 bfm-52449 four bar spacer 2 80 bfm-11035 leg press pivot arm 1 81 bfp-51844 1” shaft 2 82 bfp-51846 3/4” shaft 2 10...
Page 22
Batca fitness systems 22 fusion 4 lower body station step 13: figure 13 item # part # description qty 83 bfm-11036 leg press foot plate 1 84 bfm-11040 right handle 1 85 bfm-11041 left handle 1 86 bfm-10106 back adjustment tube 1 87 bfp-51696 small aluminum end cap 2 90 bfp-51700 bhscs 3/8” x 1” 4 10...
Page 23
Www.Batcafitness.Com 23 fusion 4 lower body station step 14: figure 14 item # part # description qty 104 bfp-52136 back pad with lumbar 1 103 bfp-52130 large bottom pad 1 92 bfp-51653 shcs 3/8” x 1 1/4” 2 96 bfp-51750 shcs 3/8” x 2 3/4” 2 99 bfh-50147 3/8” lock washer 4 100 bfh-50146 3/8" flat washe...
Page 24
Batca fitness systems 24 fusion 4 lower body station step 15: figure 15 all flat washers and nylocks are 3/8” unless otherwise noted. Item # part # description qty 102 cab-13023 free floater to leg press 1 88 bfh-50173 3 1/2” pulley 5 89 bfh-50605 3/8” pulley spacer 5 93 bfp-52397 shcs 3/8” x 1 3/4”...
Page 25
Www.Batcafitness.Com 25 fusion 4 lower body station figure 16 step 16: all flat washers and nylocks are 3/8” unless otherwise noted. Item # part # description qty 97 bfp-51756 shcs 3/8” x 5 1/4” 2 100 bfh-50146 3/8 flat washer 4 101 bfh-50157 3/8” nylock 2 note: each cable with a threaded bolt on ei...
Page 26
Batca fitness systems 26 fusion 4 lower body station clean guide rods with a lint-free cloth and apply a thin layer of silicon lubricant (part # bfh-50262) to each guide rod. This will ensure a glass smooth performance from your weight stack. Step 19: weight stack decals: serial number: guide rod lu...
Page 27
Www.Batcafitness.Com 27 fusion 4 lower body station cable adjustments 1 3 note: all cables with threaded adjustable ends must have at least 1/2” of the threads threaded into its counterpart. It is very important that the 1/2” jam nut be wrench tightened to the counterpart to ensure that the threaded...
Page 28
Batca fitness systems 28 fusion 4 lower body station note: all levelers should have at least 1/2” of the threads threaded in to its counterpart. It is very important that the 3/8” jam nut be wrench tightened to the counterpart to ensure that the leveler does not back out of the counterpart. 5 refer ...
Page 29
Www.Batcafitness.Com 29 fusion 4 lower body station item no. Part number description qty 41 cab-13022 weight stack to cable tie out 1 42 cab-13028 fusion free floater cable 1 43 cab-13026 fusion tie out cable 1 44 cab-13029 fusion leg extension cable 1 123 cab-13023 fusion leg press cable 1 cables c...
Page 30
Batca fitness systems 30 fusion 4 lower body station final assembly and troubleshooting pulley cover bfm-50345 important - check these components before using gym: position the cable guard tab on the pulley cover so that the tab prevents the cable from coming out of it’s track on the 3 1/2” pulley. ...
Page 31
Www.Batcafitness.Com 31 fusion 4 lower body station daily weekly monthly quarterly years clean upholstery x hand grips x roller pads x guide rods x chrome slides x frame x inspect overall x safety decals x cables x cable tension x pulleys x hardware x stops x upholstery x hand grips x frame x bushin...
Page 32
Batca fitness systems 32 fusion 4 lower body station what is covered for residential use: batca fitness systems warrants all of its products against defects in manufacturing, materials and workmanship under normal use and service for one year from date of pur- chase including paint, chrome, upholste...
Page 33
Www.Batcafitness.Com 33 fusion 4 lower body station the fusion without leg press has a layout dimension of 3’-11” (width) x 6’ x 7” (length) x 6’-3” (height). There should be a minimum of 18”, preferably 24”, of working space around the entire unit. Layout diagram without leg press.
Page 34
Batca fitness systems 34 fusion 4 lower body station the fusion with leg press has a layout dimension of 5’-5” (width) x 6’-7” (length) x 6’- 3” (height). There should be a minimum of 18”, preferably 24”, of working space around the entire unit. Layout diagram with leg press.