Summary of G2
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User manual.
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2.
Page 3: Welcome
3 welcome thank you for choosing bionx™. It is our goal to provide you with the highest quality elec- tric propulsion systems available, and offer you the best possible after sales experience. This document serves as a supplement to your bicycle user manual. Please read this manual thoroughly, even ...
Page 4: User Precautions
4 user precautions we want you to have a fun ride, but also a safe one. Carefully read the following information, even if you are an experienced rider. Take the opportunity to familiarize yourself with your bionx electric propulsion system before you take your first trip. 1. Bionx recommends that yo...
Page 5: Table of Contents
5 table of contents user precautions 4 description of the bionx sl propulsion system 6 description of the bionx pl propulsion system 8 inserting or removing the console 10 inserting or removing the battery 11 handling and charging the battery 12 power supply 14 chargers 15 assist mode / generate mod...
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6 4 2a 1 3 description of the bionx sl propulsion system 1 g2 console • removable g2 console • illuminated lcd display with battery state of charge • 4 assistance levels • 4 generate levels • backlight and bicycle light controls • offers cycle computer functions (speed, odometer, clock, average spee...
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7 3 sl motor • dc rear, high torque (ht) hub motor • nom. 250w (eu), 350w (na) • nom. 9nm / max. 40nm (6.6/30lb-ft) • 1.2 kg (2.6lb) lighter than the 250ht (eu) / 350ht (na) motor • brushless, gearless • generate mode for energy recuperation • integrated torque sensor 4 brake switch • a surface moun...
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8 description of the bionx pl propulsion system 1 g2 console (systems 2011 to present) • removable g2 console • illuminated lcd display with battery state of charge • 4 assistance levels • 4 generate levels • backlight and bicycle light controls • offers cycle computer functions (speed, odometer, cl...
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9 1 2 3 4 2b 37v rear rack battery • lithium manganese (limn) • removable, lockable • fully charged in: 4-5h • rr l - 37v / 9.6ah / 355 wh • rr m - 37v / 6.4ah / 236 wh 3 250, 250ht (eu) / 350ht (na), or 500* watt motor • dc rear hub motor • 250w : nom. 7nm / max. 25nm (5/18.5 lb-ft) • 250ht (eu) / ...
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10 inserting or removing the console inserting the console • slide the console into the console mount on the handlebar • make sure that the console engages securely. When inserted correctly, you will hear a “click” removing the console • release the console by pushing the release lever on the consol...
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11 inserting or removing the battery inserting the down tube battery 1 place the battery into the docking station 2 slide the battery down the rail gently towards the connector 3 the release arm will close automatically as the battery slides towards the connector 4 with the release arm almost closed...
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12 inserting the rear rack battery: 1 open the lock cylinder: please ensure that the key is removed from the lock cylinder 2 place the battery onto the battery harness 3 gently push the battery in a forward direction, towards the battery connector make sure the battery is inserted all the way, flush...
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13 make sure that the battery is no longer connected to the power supply or charger once the charging operation is complete. The lithium manganese battery cells have a low self-discharge rate, therefore a continuous connection of the battery to the power supply or charger is not necessary. We recomm...
Page 14: Power Supply
14 power supply sl system charging procedure (power supply) • connect power supply and battery by inserting the charge connector into the touch port – the system can be turned on or off • connect the plug of the power supply with the power outlet • the battery touch port (led ring around the chargin...
Page 15: Chargers
15 pl-250ht (eu) / pl-350ht (na) systems charging procedure, 2012 - present (single light charger) • connect the charger and battery by inserting the charge connector into the charge port. The system should be turned off • connect the plug of the charger with the power outlet • the light on the char...
Page 16: Assist Mode / Generate Mode
16 assist mode / generate mode the bionx propulsion system operates in four assist levels in the assistance mode, and in four charging levels in the generate mode. In the assistance mode, your pedaling is assisted proportionally by an electric motor that drives the rear wheel. A torque sensor is loc...
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17 operating the bionx propulsion system turn the system on briefly push either top button on the console. The battery will beep 4 times and you will see a countdown, this is the system perfoming a self check. After startup, the system is always in mode (no motor assist/ bike operation). To turn the...
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18 turn on backlight and bicycle light (if applicable) push and hold key for 4 seconds - display backlight and bicycle light (if available, battery integrated) are turned on. Turn off backlight push and hold key again for 4 seconds. Select the cycling computer functions briefly push the key to chang...
Page 19: Operating The G2 Throttle
19 operating the g2 throttle throttle engagement: default min. 3 kph to engage throttle note: throttle control is variable, and the force gauge on the console reacts proportionally assistance levels 1-4: from press for more assist or for less assist generation 1-4: from press for more resistance or ...
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20 programming the basic settings in general, all basics settings for your bionx electric propulsion system are pre-set. Basic display functions can be set by entering the programming mode. Contact your dealer to customize the advanced functions of your system. Turn on the programming mode simultane...
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21 removing and installing the rear wheel we recommend the removal and installation of the rear wheel to be done by a qualified dealer. Should you have to do this yourself, please follow the instructions below: to remove the rear wheel 1 make sure that the system is turned off via the console (no il...
Page 22: Maintenance and Care
22 installing the rear wheel 1 guide the rear wheel axle into the dropouts and make sure that the brake disc (on models with disc brakes) is inserted between the brake pads. Also make sure that the flat area at the left of the rear axle (torque reaction collar) is aligned so that it fits into the le...
Page 23: Cleaning
23 cleaning caution never use a high pressure washer or a garden hose to clean the propulsion system. The force of a water jet could damage the electrical components of the propulsion system. We recommend a soft sponge or a soft brush to clean the bicycle. Use a moist rag to clean the battery’s dock...
Page 24: Troubleshooting
24 troubleshooting the system does not turn on check the battery and make sure that it is charged. The battery must be correctly inserted in the docking station and the lock must be completely closed. Also check that all connectors of your wiring harness are properly engaged, and your console is ins...
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25 warranty information and guarantee 1. The bionx warranty covers a two-year period for bionx propulsion system(s) within the framework of the following conditions. 2. This warranty exclusively covers systems provided by bionx excluding all the other bicycle components provided by other bicycle man...
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26 11. No warranty claims are accepted - without limitation to other reasons - in the case of damages due to the following: a) external influences, particularly falling rocks, collision, accident and other external events with an immediate external effect due to mechanical powers. B) purpose and/or ...
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27 bionx, bionx design and powered by bionx are trademarks of bionx international corporation. ©2011 bionx international corporation. All rights reserved..
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