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- Original Instructions Manual
Bungard CCD Original Instructions Manual
Summary of CCD
Page 1
Ccd_manual_e page 1 /36 bungard ccd translation of the original instructions bungard elektronik gmbh & co. Kg, rilkestraße 1, 51570 windeck – germany tel.: +49 (0) 2292/9 28 28 - 0, fax: +49 (0) 2292/9 28 28 - 29, e-mail: support@bungard.De.
Page 2: Ccd_Manual_E
Ccd_manual_e page 2 /36 table of content general.........................................................3 mechanic:..................................................4 spindle:.....................................................4 drive system:........................................5 software:........
Page 3: Ccd_Manual_E
Ccd_manual_e page 3 /36 general the ccd is a high quality computer controlled drilling and milling machine with semi-automatic or automatic tool change. It allows direct processing of excellon or sieb&meyer drill data or hp/gl data for the pcb production (drilling, milling, isolation rout- ing) and ...
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Ccd_manual_e page 4 /36 mechanic: • rigid and flat construction with low moving weights and high quality bearings for high-speed position- ing • machine bed with universal fixation system, suitable for clamp or span fixing or for reference pins (fi- ducials). Fixing pcbs with reference/fixing pins a...
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Ccd_manual_e page 5 /36 • atc/xl: simultaneous 25 out of 99 tools per job • atc: drill break detection and length calibration drive system: • high load-2x2-phase stepper motors on all 3 axis for real milling applications and correct adjustment of the cutting speed for all tools • maximum position sp...
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Ccd_manual_e page 6 /36 technical data general power supply: 110-240 v, 50-60 hz + vacuum cleaner(2000w) range of rpm: 3.000 – 63.000 travelling speed: 1 – 9000 mm/min software resolution: 0,01µm mechanical resolution: step resolution: software selectable: , 1/4 mil, 1/16 mil (= 3.175 mi- crometer) ...
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Ccd_manual_e page 7 /36 applications ccd/2/ eco ccd/2 ccd/2/ atc ccd/ mtc ccd /atc ccd/xl/ mtc ccd/xl/ atc ccd pre- mium milling and drilling single- and double-sided pcbs milling/drilling rf- & mi- crowave substrates ( ) milling/drilling multilayer with up to 16 layers * contour routing of pcbs mil...
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Ccd_manual_e page 8 /36 eg- konformitätserklärung eg-konformitätserklärung/declaration of conformity hersteller / supplier: bungard elektronik gmbh & co. Kg rilkestraße 1 51570 windeck germany bevollmächtigte person für die zusammenstellung der technischen unterlagen: person in charge jürgen bungard...
Page 9: Ccd_Manual_E
Ccd_manual_e page 9 /36 intended use t he machines are determined for drilling and milling (routing) printed circuit boards and for milling (routing) and engraving aluminium plates. A special application is dosing of pastes or liquids onto panel-shape work pieces and the laser exposure of photo resi...
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Ccd_manual_e page 10 /36 location put the machine onto a stable, even table and adjust the machine's 4 feet by turning them. A stable desk and a proper setting are important to prevent vibrations etc. Make sure you have enough room around the machine for tool change, mounting pcbs and maintenance wo...
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Ccd_manual_e page 11 /36 for the connection of safety switches (e.G. Hood switches) a shielded cable should be used, it must be kept as short as possible. This cable - just like all remaining connection/feeder cables between controller and ccd - should not be laid parallel to power cables in order t...
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Ccd_manual_e page 12 /36 installation manual routepro3000 s ystem requirements: ccd with controller 2006 or younger. Computer with windows xp sp3 till windows 10 64 bit. 1,3 ghz processor, 6 gb main memory and 200 mb free disc space. Internet connection during setup and registration. The internet co...
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Ccd_manual_e page 13 /36 existing machines younger than 2016 (ccd3000) for an update, it may be necessary to update the firmware. For machines older than 2016 (atmel versions), this happens automatically. For machines younger than 2016 (ccd3000-alvidi), the controller must be updated manually . When...
Page 14: Ccd_Manual_E
Ccd_manual_e page 14 /36 short instructions/setup you need: • if possible a second person to lift the ma- chine off the box • a small screw driver to secure the cables • a multiple socket • a drill backing board • adhesive tape • pcb material • tolls (drills/routers) examine the packaging for transp...
Page 15: Ccd_Manual_E
Ccd_manual_e page 15 /36 mtc, atc: connect the two 15-pin cables from the control unit to the connections on the back of the mechanics. Make sure that the plugs are properly seated and the plugs tightly screwed! The cables cannot be interchanged. Then connect the cable on the controller. Insert the ...
Page 16: Ccd_Manual_E
Ccd_manual_e page 16 /36 the machine is delivered with a dongle for the cover switch. If the dongle is not inserted into the socket on the controller (ccd/2: connection box), the machine does not move. In the dongle there are 2 connectors bridged. If a hood is subsequently to be connected with the c...
Page 17: Ccd_Manual_E
Ccd_manual_e page 17 /36 in the picture on the right you can see an axis and zero-point overview. All ccd machines are set up, so that the motor connection box with the cables is located on the left and the stepper motor of the y- axis facing the front. On the right there are the tool slots (atc-mac...
Page 18: Ccd_Manual_E
Ccd_manual_e page 18 /36 after successful installation your screen should look like this: please check the settings of the machine by clicking on the options tab and then on ma- chine. You will see a picture of a ccd. If you hover the mouse over the different functional areas of the machine, you wil...
Page 19: Ccd_Manual_E
Ccd_manual_e page 19 /36 (atc) tool slots at the front of the machine there is a bar with 16 tool slots, numbered from 0 to 15 (xl: 26 pots). Number 0 always takes up the test pin, the routers and drills are located in the remaining round aluminum slots. Each tool can be moved up and down in the slo...
Page 20: Ccd_Manual_E
Ccd_manual_e page 20 /36 press ok. The machine now moves to the tool sensor, checks the test tool and places it in slot num - ber 0. Then the spindle moves back to the sensor to check whether the tool was correctly dropped. After that it continues to slot number 1 to load the first tool. The length ...
Page 21: Ccd_Manual_E
Ccd_manual_e page 21 /36 go to to tab run cnc..... ….... And click start. The machine will perform a reference run. Make sure that all 3 end switch diodes light up. With an atc machine the software will ask for test tool in the spindle and whether the tools are correctly positioned in the atc bar. A...
Page 22: Ccd_Manual_E
Ccd_manual_e page 22 /36 milling depth limiter and drill pressure foot we generally recommend to use a depth limiter for isolation milling to compensate the tolerances of table, backing board and pcb. Caution: if the depth limiter is operated together with an automatic tool changer, then the opening...
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Ccd_manual_e page 23 /36 maintenance regularly remove the dust and the chips after working and use a vacuum cleaner or a broom. The steel shafts of the guide profiles should be regularly wiped with a lint-free, slightly acid-free oil soaked cloth - also the shafts, which are on the bottom of the pro...
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Ccd_manual_e page 24 /36 fixing the boards clamp fixing the machine table has holes each 50 mm. They serve to fix the aluminium and plastic flanges coming with the machine and allow to clamp on all four edges 1 base sheet and 1 - 3 boards of the same size of 1.5 mm. The two flanges near to the machi...
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Ccd_manual_e page 25 /36 drilling bare boards when making double sided pcbs with chemical through hole plating, the first step is to drill the holes. Any photo processing of tracks and pads will follow later. Use a raw cut piece of copper clad laminate and put it, together with a base sheet of the s...
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Ccd_manual_e page 26 /36 modules and extensions various hardware and software extensions are available with the software platform routepro3000. These modules are currently available: plus 3000 laserpro 3000 disppro 3000 document 3000 calibrate 3000 inspect 3000 api 3000 qr-code 3000 all modules can ...
Page 27: Ccd_Manual_E
Ccd_manual_e page 27 /36 ▪ set the intensity of the dot grid ▪ set the intensity of the table view ▪ show the mounting holes ▪ show the atc tool-slots and depth sensor • under the help tab you'll find two buttons to open the location of the current project and the documentation. Laserpro 3000 the bu...
Page 28: Ccd_Manual_E
Ccd_manual_e page 28 /36 the calibration function is useful if you e.G. Do not want to work with reference pins for double-sided boards, or the board has been changed by other process steps (pressing multilayer, galvanic through hole plating), so the reference pins may lead to inaccuracies. Another ...
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Ccd_manual_e page 29 /36 drill and route parameter standard drill high performance special drill from wear resisting solid carbide, long type, shank dia. 1/8“ (3,175mm), total length 1,5“ (38mm) right hand cut application: for all standard products parameter material: fr 4 spindle type: kavo 4010 an...
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Ccd_manual_e page 30 /36 spade type drill application/advantages: drilling of complex multilayer very good hole quality at small drill devi- ation microvia-drill with conical outer diameter application/advantages: drilling of microvias (blind holes) very good hole quality and position accur- acy slo...
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Ccd_manual_e page 31 /36 isolation milling tool 0.1– 0.6 mm solid carbide micro cutter; single-flute router, right hand cut, right hand spiral flute, shank diameter 1/8”(3,175 mm), total length 1 1/2” (38 mm), straight end face micro cutter for routing slots in all com- mon pcb materials, especially...
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Ccd_manual_e page 32 /36 sc/ft 0.6 – 3.0 mm solid carbide contour cutter with chip breaker; right hand cut, main cutting edge, right hand spiral flute with chip breaker, shank diameter 1/8”(3,175 mm), total length 1 1/2” (38 mm), g-point application/advantages: low noise very high dimension stabilit...
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Ccd_manual_e page 33 /36 rpu 0.8 – 3.0mm universal cutter solid carbide cutter, 2 flutes, right hand cut, right hand spiral flute, shank diameter 1/8”(3,175 mm), total length 1 1/2” (38 mm), fish-tail-point contour router for all common pcb ma- terials. Especially suited for: flexible materials and ...
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Ccd_manual_e page 34 /36 v-cut-router g30°, g60° and g90° application/advantages: scoring and chamfering of printed cir- cuit boards milling isolation distances scoring of break lines parameter: tool tip angel 30° 60° milling depth rpm feed track width rpm feed track width mm 1/min mm / min mm 1/min...
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Ccd_manual_e page 35 /36 3-flute router solid carbide cutter, 3 flutes, right hand cut, right hand spiral flute, shank diameter 1/8”(3,175 mm), total length 1 1/2” (38 mm), fish-tail-point contour router for all common pcb materi- als. Especially suited for: low vibration cutting of metal boards, e....
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Ccd_manual_e page 36 /36 guarantee prior to delivery all machines undergo an operational test on function and continuous strength. On the ma- chine we provide a bring in warranty of 12 months from the date of purchase in respect of defects in material and workmanship. We offer a warranty at our choi...